StoneAge PROPOSITIONER PROP-DBP User Manual Download

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PL 688 REV D

(08/2020)

OSITIONER

™

(PROP-

DBP

)

ACCESSORY

USER MANUAL

Summary of Contents for PROPOSITIONER PROP-DBP

Page 1: ...PL 688 REV D 08 2020 PROPOSITIONER PROP DBP ACCESSORY USER MANUAL...

Page 2: ...ERS IN THE ABX PRO TRACTOR 12 INSTALL COLLET BLOCK 13 INSTALL ANGLED GUIDE TUBE 14 INSTALL CAMERA AND CAMERA MOUNT ON GUIDE TUBE 15 SUB ASSEMBLY 2 LINEAR DRIVE HANDLE 15 REPLACE THE ADJUSTABLE HANDLE...

Page 3: ...TROL BOX TO POSITIONER 28 CAMERA CONNECTION FROM POWER PACK TO POSITIONER 28 RAIL MOUNT INSTALLATION 29 ICM TOP MOUNT RAIL MOUNT TO MAN WAY FLANGE 29 DELTA T SIDE MOUNT RAIL MOUNT TO MAN WAY FLANGE 30...

Page 4: ...TO THEIR RESPECTIVE SECTIONS IN THIS MANUAL THE HOSE CONNECTIONS WILL BE MADE IN A LATER SECTIONS OF THIS MANUAL SUB ASSEMBLY 3 RAIL MOUNT SNOUT AND TOOL SUB ASSEMBLY 2 LINEAR DRIVE HANDLE SUB ASSEMBL...

Page 5: ...level option for contractors just starting out with hands free waterblasting equipment KEY FEATURES Modular system designed for portability and easy assembly Quick install with minimal tools Utilizes...

Page 6: ...Directive 2006 42 EC Machinery Directive EN ISO 12100 2010 E Safety of machinery General principles for design Risk assessment and risk reduction The Technical File for ProPositioner for Domed Bundle...

Page 7: ...7 866 795 1586 WWW STONEAGETOOLS COM NOTES PAGE LEFT BLANK INTENTIONALLY...

Page 8: ...ealth and Safety at Work Act 1974 and other relevant Health and Safety legislation The risk assessment MUST consider potential material or substance hazards including Aerosols Biological and microbiol...

Page 9: ...uality hoses intended for waterblast applications should be used as high pressure hoses Pressure rating of high pressure hoses MUST NEVER be exceeded Do not use a shrouded hose or hose with a steel pr...

Page 10: ...OLLERS FOR 8 4 HOSE PROP 460 BN24 GUIDE WELDMENT BN24 PROP 337 ADJUSTABLE HANDLE PROP 339 WASHER PROP 440 24 CAM MOUNT FOR DBP DBP 305 RAIL PLUG PROP 580 1 33 001 2 5 BOX RAIL EXTENSION KIT PROP 420 I...

Page 11: ...TH UMBILICAL HOSE CONNECTIONS O ACDA 61020019 K AIR ACTUATED DUMP VALVE WITH FITTINGS AND 1 4 TUBING O FPA SKR FOOT PEDAL DUMP WITH PRESSLOCK FITTINGS AND 1 4 TUBING THE PROP DBP ACCESSORY IS DESIGNED...

Page 12: ...Open the back cover of the ABX PRO Tractor by pulling the top two Quick Release Pins in the outward direction Figure 1 2 Push the Adjustable Handle in the counterclockwise direction to loosen the CAM...

Page 13: ...Hex Key fasten the Outer Hub Plates and Roller Washers onto the Rollers with two 5 16 socket head cap screws Use anti seize on the threads of the screws Figure 5 2 Push the back cover up into the clo...

Page 14: ...tor Guide into the until it comes to a stop The Air Fittings on the ABX PRO Tractor should be opposite the Collet Block and the Slide Block should be on the same side ABX PRO label Figure 8 FIGURE 8 C...

Page 15: ...ng area but may need to be repositioned on the Guide Tube after the whole assembly is complete Figure 10 Set This Assembly aside when complete PROP 339 Washer Blue Goop or equivalent anti seize PROP 3...

Page 16: ...entire Snout Figure 13 3 Leave enough hose slack coming out of the end of the Snout to continue to push the end of the hose through the ABX PRO Tractor and into the Guide Tube later in the assembly Fi...

Page 17: ...ct the color coded 3 8 Tubing to their respective push connect fittings located above the ROTARY and LINEAR labels on the base of the Control Box Figure 16 4 Turn the Air Valve ON and operate the Line...

Page 18: ...tand and slide the Monitor Mount on Figure 19 Return the Controller Box to the Stand and tighten the Thumb Screw The Monitor Mount collar should sit just under the Controller Box Collar 3 Hang the Pow...

Page 19: ...nce Hose onto the Pneumatic Dump Valve Assembly Be sure to use the appropriate anti seize thread lubricant and or pipe tape as recommended in the StoneAge Tool Fittings and Accessories Catalog at the...

Page 20: ...ench so the legs are free to slide in the slots of the Hub Plate but do not come off Figure 24 2 Loosen the Expansion Plugs x4 on each leg with the adjustable knobs Figure 24 ICM TOP MOUNT DOMED BUNDL...

Page 21: ...le Expansion Plugs into the tube locations that will allow the Spider Plate to be positioned on the tube face as shown Figures 27 28 6 When the Spider Plate is located as shown tighten the 4 Hex Bolts...

Page 22: ...l Clamp Push the Handle down to lock the Rail in place Figure 30 Unlocked FIGURE 30 Quick Release Pin FIGURE 31 Rotary Drive Drive Rail Slotted Side TECH TIP Be sure to face the slotted side of the ra...

Page 23: ...ive Figure 33 15 Slide the Linear Drive onto the rail and rotate both Adjustable Handles down to engage the gear Sliding it back and forth on the rail can help drop it into the slots Figure 33 16 Sepa...

Page 24: ...ve by pulling the Clamp Handle out and rotating it counterclockwise Figure 35 20 Insert the Slide Block on the ABX PRO sub assembly into the clamp on the Linear Drive Figure 36 21 The end of the Guide...

Page 25: ...Figure 38 24 Once it has been determined that the Linear Drive has enough stroke and the Guide Tube will not hit the wall during operation lock down the following Linear Drive Gear Engagement Handles...

Page 26: ...the Positioner system to clean the TOP CENTER LEFT and RIGHT areas of the tube face without hitting the walls These dimensional diagrams are for a 69in 1753mm tube face TOP FIGURE 41 CENTER Center Li...

Page 27: ...INCH 1753mm TUBE FACE LEFT AND RIGHT INSTALLATION DIMENSIONS FIGURE 42 LEFT Center Line Center Line in line with the man way FIGURE 43 RIGHT Center Line Center Line in line with the man way This is an...

Page 28: ...E 45 Diffuser Plate Rotary Drive Camera Linear Drive ABX PRO Tractor Positioner Connections Camera ABX PRO Tractor Linear Drive Rotary Drive Control Box Connections FIGURE 44 2 Feed one pair of supply...

Page 29: ...out and allows the hose to travel more freely Figure 46 2 Center the man way flange between the Fingers of the Trolley Clamp and loosely tighten with the Twist Knobs Figure 47 Do not insert the Snout...

Page 30: ...Trolley Washers 2 Loosening the Adjustable Handle on the Trolley will allow for adjustment of the Rail in and out of the dome Figure 50 Adjustable handle Rail Adjustment FIGURE 50 FIGURE 51 SIDE VIEW...

Page 31: ...down on the Camlock to secure in place Figure 53 Snout Guide tube Male Hose End Banshee Tool CAM Lever Indicator Pin FIGURE 52 Adjustable Handle DISENGAGED ENGAGED Banshee Tool Male Hose End on Flex...

Page 32: ...OFF position The DUMP lever when pushed forward provides air to the push connect fitting that is intended to supply air to a pneumatic dump valve to divert high pressure water to the tool When the FEE...

Page 33: ...whistle of the Banshee Tool exiting the tubes at the far side of the heat exchanger There is no visibility to the end of the tubes so listening for the high pitched whistle of the Banshee Tool exitin...

Page 34: ...of any multipurpose NLGI 2 grease Use mild soapy water to clean the equipment in order to remove corrosive materials Before storing the unit use compressed air to blow off debris and moisture Apply a...

Page 35: ...T 4 4 PROP 320 ROTARY DRIVE ASSEMBLY 4 5 PROP 330 LINEAR DRIVE ASSEMBLY 4 5 PROP 337 ADJUSTABLE M8 HANDLE 4 6 PROP 339 FLAT OVERSIZED M8 WASHER 4 6 PROP 340 GUIDE TUBE COLLET BLOCK ASSEMBLY 4 6 PROP 4...

Page 36: ...PLE 1 25 MNPT 1 2 BOP 090 5 CAMLOCK FEMALE SS 1 25 1 3 BOP 090 6 1 25 CORRUGATED SNOUT 1 BOP 090 7 001 7 X 1 25 CORRUGATED SNOUT WITH CAMLOCK CAM 102 V2 MONITOR ASSEMBLY PART NUMBER QTY 1 CAM 102 1 MO...

Page 37: ...1586 WWW STONEAGETOOLS COM CAM 200 AC AC POWER PACK US PLUG CAM 220 CAMERA HOUSING ASSEMBLY CAM 210 CIRCULAR CONNECTOR 4POS SCREW MALE CAM 245 CAMERA CABLE Input power requirements 100 240V AC 1 8A PA...

Page 38: ...ASSY CB PROP PRO 1 10 CB 745 15 PRODRIVE SUPPLY HOSE BUNDLE 1 11 CB 749 15 PRO POSITIONER UMBILICAL ASSEMBLY 2 12 CB PROP 1 P CONTROL BOX UPPER ASSY PEDESTAL 1 13 HC 025 1 NUT NYLOK 10 24 SS 8 14 GS 3...

Page 39: ...NTROL P6 2 18 CB 781 FTG ELBOW 45 P6M J8M 2 19 CB 782 PIPE NIPPLE P6P6 X 1 00 SS 2 20 CB 783 PIPE NIPPLE P6P6 X 3 00 SS 2 21 CB 784 FTG ADAPTER P6F PL8 2 22 CB 786 FTG ELBOW SWIVEL 90 P4M PL4 1 23 CB...

Page 40: ...483 FTG ADAPTER P4M PL6 1 1 CB 486 PILOT REGULATOR ASSEMBLY PART NUMBER QTY 1 CB 339 FTG MANIFOLD 90 P4M 2XPL6 1 2 CB 483 FTG ADAPTER P4M PL6 1 3 CB 704 PRESSURE REGULATOR 60 PSI 1 4 CB 704 1 BRACKET...

Page 41: ...ON AIR HOSE BUNA N PVC 250 PSI BLACK REF ONLY MC 5288K13 1 15 GPHO 0500 RUB RD 5 1 2 ID X 3 4 OD PUSH ON AIR HOSE BUNA N PVC 250 PSI RED REF ONLY MC 5288K13 1 15 GPHS 1500 OLE A BK 6 1 50 DIA HEAVY D...

Page 42: ...LAMP DRILLED 2 3 DBP 321 PUSH PLATE 1 4 DBP 322 THREADED ROD 2 5 DBP 323 THREADED ROD PLUNGER 2 6 DBP 324 RAIL CLAMP SHAFT 2 7 DBP 325 TOP PLATE 1 8 DBP 326 GUSSET 2 9 DBP 327 HIGH LOAD THRUST BEARING...

Page 43: ...2240D 04 HS 121 50 56 0 50 0 56 12 7 14 2 5 6 2240D 05 6 4 2440D 04 8 2 2740D 03 HS 121 56 61 0 56 0 61 14 2 15 5 8 4 DBP 330 DELTA T SIDE MOUNT TROLLEY CLAMP ASSEMBLY PART NUMBER QTY 1 BR 051 2 0 0 A...

Page 44: ...PROP 435 26 1 228 1 310 31 20 33 27 PROP 187 30 K DBP 187 30 DBP 188 28 PROP 435 28 1 310 1 392 33 28 35 35 PROP 187 32 K DBP 187 32 DBP 188 30 PROP 435 30 1 392 1 473 35 36 37 43 PROP 187 34 K DBP 1...

Page 45: ...1 11 PROP 338 BLOCK CLAMP 1 12 SRT 557 ADJUSTABLE HANDLE 25 20 X 1 19 2 NOTE 1 APPLY BLUE LOCTITE PN 242 OR EQUIVALENT 2 APPLY BLUE GOOP A SWAGELOK BRAND ANTI SEIZE TO THREADS OF THE HANDLE PART NUMB...

Page 46: ...PN 242 OR EQUIVALENT 2 APPLY BLUE GOOP A SWAGELOK BRAND ANTI SEIZE PART NUMBER QTY 1 BOP 033 QUICK PIN WITH LANYARD 1 2 GS 3M8 45 1 25 SHCS 2 3 GS 331 06 SHCS 31 18 x 1 50 SS 2 4 GS 331 10 SHCS 31 18...

Page 47: ...TENSION 1 1 4 DBP 305 RAIL PLUG ASSY 2 2 5 DBP 320 ICM TROLLEY CLAMP ASSY 1 6 DBP 330 DELTA T TROLLEY CLAMP ASSY 1 7 PROP 425 SNOUT CARRIAGE ASSEMBLY 1 1 PART NUMBER QTY 1 BOP 048 HOSE STOP ADAPTER PR...

Page 48: ...LE 1 3 PROP 441 24 PLATE CAMERA CLAMP 1 5 INCH 1 PROPOSITIONER PROP 430 001 SPIDER PLATE ASSEMBLY PART NUMBER QTY 1 GB 350 05 BOLT HEX 50 13 X 1 25 SS 4 2 GSF 331 03 24 FHCS 31 24 X 75 SS 4 3 GW 350 F...

Page 49: ...24 GUIDE WELDMENT BN24 PART NUMBER QTY 1 PROP 460 1 BN24 GUIDE TUBE 60 DEG FOR BN24 1 2 PROP 460 2 GUIDE TUBE BN24 1 3 PROP 460 3 GUIDE TUBE INSERT BN24 1 PART NUMBER PROP 580 1 33 001 QTY 1 BR 006 2...

Page 50: ...PA 100 FOOT PEDAL ASSY 1 2 FPA 102 HOSE ASSY 1 ACDA 6120019 K 20K DUMP VALVE ASSEMBLY WITH AIR FITTINGS PART NUMBER QTY 1 ACDA 61020019 DUMP VALVE 20K AIR FITTINGS 1 2 GPTB 0250 PUR95A GN 250 URETHANE...

Page 51: ...51 866 795 1586 WWW STONEAGETOOLS COM PAGE LEFT BLANK INTENTIONALLY NOTES...

Page 52: ...52 866 795 1586 WWW STONEAGETOOLS COM PAGE LEFT BLANK INTENTIONALLY NOTES...

Page 53: ...53 866 795 1586 WWW STONEAGETOOLS COM PAGE LEFT BLANK INTENTIONALLY NOTES...

Page 54: ...product s from Seller s warehouse Order shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No product s may be returned without securin...

Page 55: ...ccompanying the Product 5 REQUIRED WARRANTY PROCEDURES To be eligible for warranty service the End User must 1 report the Product defect to the entity where the Product was purchased i e StoneAge or t...

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