StoneAge AUTOBOX ABX-PRO-100 User Manual Download

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612

REV J

(08/2018)

AUTOBOX

(ABX-

PRO-100

)

CONTROL BOX (CB-ABX-PRO-100-X)

AUTOBOX

ABX-

PRO

ACCESSORIES:

LIGHTWEIGHT POSITIONER (LWP-500-V2)

FIN FAN KIT (FF-XX)

PRODRAIN (PRO-700-V2)

NAVIGATOR & CONTROL BOX (NAV-170)

USER MANUAL

Summary of Contents for AUTOBOX ABX-PRO-100

Page 1: ...REV J 08 2018 AUTOBOX ABX PRO 100 CONTROL BOX CB ABX PRO 100 X AUTOBOX ABX PRO ACCESSORIES LIGHTWEIGHT POSITIONER LWP 500 V2 FIN FAN KIT FF XX PRODRAIN PRO 700 V2 NAVIGATOR CONTROL BOX NAV 170 USER M...

Page 2: ...BOX ABX PRO 100 PIPE MOUNTS 8 TIGHT PIPE FLANGE MOUNTING OPTIONS 9 CB ABX PRO 100 X PEDESTAL AND SIDE MOUNT 10 AUTOBOX ABX PRO 100 SET UP QUARTER PLATE FLANGE MOUNT SET UP 11 4 8 PLATE MOUNT ASSEMBLY...

Page 3: ...IES 39 ABX PRO TRACTOR ON LWP 500 V2 LIGHTWEIGHT POSITIONER 39 ABX PRO TRACTOR ON FF XX FIN FAN KIT 43 ABX PRO TRACTOR ON PRO 700 V2 PRODRAIN 47 NAVIGATOR ROTARY HOSE DEVICE WITH CONTROL BOX 52 OPTION...

Page 4: ...declared in conformity with the Machinery Directive and all other applicable EC Directives and is designed and manufactured to comply with the 2006 42 EC Essential Health and Safety Requirements of t...

Page 5: ...tions allowing it to be used with a wide variety of pipe sizes and configurations The system also includes a lightweight control box for increased safety and mobility KEY FEATURES AUTOBOX ABX PRO 100...

Page 6: ...s Fumes Gases Mists Oxidizing Agents WARNING AND SAFETY INSTRUCTIONS PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS Use of Personal Protective Equipment PPE is dependent on the working pressure of water a...

Page 7: ...and hose The AUTOBOX ABX PRO 100 and Control Box MUST be supervised at all times and should never be left unattended Always de energize the system before servicing or replacing any parts Failure to d...

Page 8: ...XX COLLET BOP 012 SPLASH GUARD BOP 081 6 SNOUT TUBE BOP 081 6 SNOUT TUBE BOP 050 STRAP MOUNT ASSEMBLY BOP 010 2 4 QTR QUARTER PLATE FLANGE MOUNT BOP 010 4 8 OPTIONAL 4 8 PLATE FLANGE MOUNT AVAILABLE F...

Page 9: ...GE for 45o BENDS A standard 1 75 electrical conduit can also be used for connections of varying angles BOP 082 9 45 1 75 X R9 X 45 DEG SNOUT TUBE AUTOBOX ABX PRO 100 ASSEMBLY WITH OFF AXIS MOUNTING OP...

Page 10: ...VIEW FILTER REGULATOR LUBRICATOR ASSEMBLY FILTER REGULATOR LUBRICATOR ASSEMBLY ADJUSTABLE HEIGHT STAND REMOTE CONTROL BOX WITH 8 TETHER REMOTE CONTROL BOX WITH 8 TETHER FORWARD AND REVERSE SPEED CONTR...

Page 11: ...h the inside diameter of the pipe Tighten all hardware to secure in place Figure 2 FIGURE 1 FIGURE 2 FIGURE 3 USE FASTENERS REMOVED FROM THE FLANGE JOINT ALIGN INSIDE DIAMETERS Pipe shown for graphic...

Page 12: ...BLE HANDLE 4 Loosen the adjustable handle on the Hinge Clamp Slide the Snout Tube into the Quarter Plate Flange Mount Tighten the adjustable handle to secure Figure 4 5 The Quarter Plate Flange Mount...

Page 13: ...ten all hardware to secure in place Figure 2 4 Loosen the adjustable handle on the Hinge Clamp Slide the Snout Tube into the 4 8 Plate Flange Mount Tighten the adjustable handle to secure The 4 8 Plat...

Page 14: ...BALL END HANDLE PULL EXCESS STRAP THROUGH STRAP MOUNT ASSEMBLY BOP 050 MALE POSITIONER SIDE Flanged pipe shown for graphic representation only Not included in assembly STRAP MOUNT ASSEMBLY BOP 050 FE...

Page 15: ...4 threaded holes Orient the Hinge Clamp so that the hinge is on the right Fasten the Hinge Clamp Assembly to the Collet Block Assembly using the 4 supplied socket head cap screws Figure 2 3 Insert th...

Page 16: ...P MOUNT ASSEMBLY SET UP WARNING Prior to use always tighten and test the Backout Preventer to ensure the tool does not pass backward toward the Collet Block Assembly Failure to do so can result in sev...

Page 17: ...page 23 Roller and Collet Selection to determine the appropriate size Rollers and Collets for the high pressure hose diameter CAM LEVER ADJUSTABLE HANDLE INDICATOR PIN DISENGAGED FIGURE 1 HOSE AND CO...

Page 18: ...nd secure the two Quick Release Pins on the top of the AUTOBOX ABX PRO TRACTOR Figure 4 5 Attach the desired tool onto the male hose end Stoneage BT25 Beetle shown for reference SEE THE APPLICABLE TOO...

Page 19: ...100 Pay close attention to the color coded tabs on the air fittings of the Air Motor and the Control Box Connect the red hose to the red banded air fittings and the black hose to the black banded air...

Page 20: ...erating pressure to 100 psi 0 7 MPa for the application ADJUST INLINE OILER TO FEED 1 DROP OF OIL EVERY 30 60 SECONDS FOR HIGH SPEED OR CONTINUOUS DUTY USAGE PRESSURE REGULATOR AIR SUPPLY FITTING A un...

Page 21: ...red There are two levers on the Remote Box DUMP and HOSE FEED The levers are spring loaded to return to the center OFF position The DUMP lever when pushed forward provides air to the push connect fitt...

Page 22: ...Roller grooves Before each use Replace roller if cuts or roughness is present See the Roller Removal and Installation pages in this manual Hose After each use Install cap on threads to protect threads...

Page 23: ...11 0 mm FF 121 438 4 6 5 4 6 2 2240D 04 0 460 in 11 7 mm FF 121 460 2640D 025 2740D 03 0 484 in 12 3 mm FF 121 484 6 4 2440D 04 0 516 in 13 0 mm FF 121 516 PRO 174 58 0 58 IN 0 51 0 61 IN 5 6 8 2 224...

Page 24: ...shers Hub Outer Plates and Rollers Figure 4 FIGURE 1 ROLLER REMOVAL INSTRUCTIONS FIGURE 2 FIGURE 3 CAM LEVER QUICK RELEASE PIN X 2 ADJUSTABLE HANDLE INDICATOR PIN IDLER ROLLER ASSEMBLY DRIVE ROLLER AS...

Page 25: ...tion and secure the two Quick Release Pins on the top of the AUTOBOX ABX PRO TRACTOR Figure 2 FIGURE 1 ROLLER WASHER X 2 5 16 SHCS BLUE GOOP X 2 IDLER HUB DRIVE HUB HUB OUTER PLATE X 2 ROLLER X 2 FIGU...

Page 26: ...TY 1 AUTOBOX ABX PRO TRACTOR ASSEMBLY 1 2 BOP 010 2 4 QTR QUARTER PLATE BOP 1 3 BOP 012 SPLASH PLATE WELDMENT 1 4 BOP 030 COLLET BLOCK ASSEMBLY 1 5 BOP 050 STRAP MOUNT ASSEMBLY 1 6 BOP 081 6 SNOUT TUB...

Page 27: ...8 9 GSB 325 02 BHCS 25 20 X 50 LG SS 8 10 GSB 325 03 BHCS 25 20 X 75 LG SS 2 11 HLXD 002 BEARING OUTPUT 2 12 HLXD 003 SEAL OUTPUT 1 13 HLXD 006 O RING OUTPUT 1 14 HLXD 011 SPACER 1 15 HLXD 013 SEAL IN...

Page 28: ...SB 325 03 BHCS 25 20 X 75 LG SS 12 6 GSB 331 015 24 BHCS 31 24 X 375 LG 4 7 GSF 325 0225 FHCS 25 20 X 5625 LG SS 8 8 PL 157 WARNING DOOR OPEN 1 9 PRO 102 BACK PLATE 1 10 PRO 103 SIDE PLATE MOTOR 1 11...

Page 29: ...1 SPRING PLUNGER ASSEMBLY AUTOBOX PRO 116 ADJUSTABLE HANDLE ASSEMBLY PART NUMBER QTY 1 SRT 556 ADJUSTABLE HANDLE 38 16 X 1 56 SS 1 2 PRO 116 2 SHOULDER SLEEVE 1 PART NUMBER QTY 1 ABX 566 1 001 BODY 1...

Page 30: ...DLER HUB 1 8 PRO 172 ROLLER GEAR 15T 1 9 PRO 174 46 POLY ROLLER 1 10 PRO 173 ROLLER PLATE 1 11 PRO 175 HIGH STRENGTH WASHER 1 12 GS 331 025 SHCS 31 18 X 62 SS 1 PRO 181 DRIVE ROLLER ASSEMBLY PART NUMB...

Page 31: ...Lg SS 1 ROLLER INSIDE ABX PRO 100 HOSE OD SPIRSTAR PARKER COLLET SIZE COLLET PRO 174 34 0 34 IN 0 26 0 38 IN 3 2 2240D 02 0 297 in 7 5 mm FF 121 297 3 4 4 2 2240D 025 2440D 02 0 328 in 8 0 mm FF 121...

Page 32: ...SEMBLY 1 3 GS 331 04 24 SHCS 31 24 X 1 00 SS 2 NOTE 1 4x BLUE LOCTITE PN 242 OR EQUIVALENT 2 4x RED LOCTITE PN 262 OR EQUIVALENT BOP 012 SPLASH PLATE WELDMENT PART NUMBER QTY 1 BOP 001 2 4 QTR DECAL P...

Page 33: ...45 1 75 X R9 X 45 DEG SNOUT TUBE PARTS DIAGRAM PART NUMBER QTY 1 BOP 049 RIVET SS 1 2 BOP 051 RATCHET STRAP ASSEMBLY 1 3 BOP 057 POSITIONER TUBE MALE 1 4 BOP 058 POSITIONER TUBE FEMALE WELDMENT 1 5 B...

Page 34: ...1 14 CB 763 FRL ASSY ABX PRO 1 15 CB 764 SPOOL VALVE ASSY ABX PRO 1 16 CB 765 XXX 90 DEG FLOW CONTROL BLOCK 1 17 CB 765 XXX 90 DEG FLOW CONTROL BLOCK 1 18 CB 766 LOOP CLAMP 1 19 CB 767 FRAME SPACER 2...

Page 35: ...1 12 CB 763 FRL ASSY ABX PRO 1 13 CB 764 SPOOL VALVE ASSY ABX PRO 1 14 CB 765 XXX 90 DEG FLOW CONTROL BLOCK 1 15 CB 765 XXX 90 DEG FLOW CONTROL BLOCK 1 16 CB 766 LOOP CLAMP 1 17 CB 767 FRAME SPACER 2...

Page 36: ...B 724 MODIFIED COLLAR 1 6 CB 725 THREAD LOCKING SLOTTED INSERT 1 7 CB 726 THREE LOBE KNOB 25 20 1 8 CB 751 ENCLOSURE ABX PRO 1 9 CB 751 1 TUBE REMOTE BOX CONTROLS 2 10 CB 752 GRAPHIC ABX PRO 1 11 CB 7...

Page 37: ...5 CB 751 1 TUBE REMOTE BOX CONTROLS 2 6 CB 752 GRAPHIC ABX PRO 1 7 CB 753 HEX STANDOFF 2 8 CB 775 HANDLE SIDE LATCH 2 9 CB 776 HANDLE SPACER SIDE LATCH 4 10 CB 777 HOLE PLUG 3 11 CB 791 FITTING TEE P...

Page 38: ...1 CB 312 1 FILTER REGULATOR ASSEMBLY 1 2 CB 312 1 1 FILTER REGULATOR BOWL 1 3 CB 312 1 6 FILTER 1 4 CB 312 1 7 GAUGE WITH LENS 1 5 CB 312 1 8 ORING 2 6 CB 312 2 LUBRICATOR ASSEMBLY 1 7 CB 312 2 2 LUB...

Page 39: ...R ABX PRO TRACTOR GUIDE TUBE HS 121 1 XX HOSE STOP BOP 048 HOSE STOP ADAPTER BOP 035 8 HOSE GUIDE WITH COLLET BLOCK LWP 500 V2 SHOWN ON HEAT EXCHANGER FACE ABX PRO TRACTOR ON THE LWP 500 V2 LIGHTWEIGH...

Page 40: ...cated on the vertical carriage Install the Guide Assembly into the rail clamps and adjust position until the Guide Tubes are approximately 1 2 in 13 mm away from the tube sheet face Tighten the four r...

Page 41: ...e appropriate directions 3 Connect the Horizontal Positioner drive air motor to the CB ABX PRO Control Box with two 1 4 in 6 mm JIC hoses Use the diagram below for proper connections Verify the CB ABX...

Page 42: ...he hose See Recommended Collets For Common Hose Sizes plaque on the side plate of the ABX PRO Tractor or the side of the vertical carriage on the Lightweight Positioner 4 Install the Collet and Quick...

Page 43: ...FAN CLAMPS FF 102 ABX PRO TRACTOR SRT 560 BLANK ASSEMBLY FF 160 LOWER SUPPORT BRACKET ASSEMBLY x 2 BU 002 X 001 SLOTTED RAIL LWP 501 HORIZONTAL DRIVE LWP 502 VERTICAL DRIVE BR 002 X 001 RAIL BU 152 R...

Page 44: ...ghten the 4 screws on the Collet Block Cap 2 Using a 9 16 in wrench loosen all four rail clamp bolts located on the vertical carriage Install the Guide Assembly into the rail clamps and adjust positio...

Page 45: ...m JIC hoses Use the diagram below for proper connections Verify the CB ABX PRO Control Box moves the Horizontal Carriage in the LEFT AND RIGHT directions 4 Connect the vertical positioner drive air mo...

Page 46: ...3 Select the appropriate Collet size for the diameter of the hose See Recommended Collets For Common Hose Sizes plaque on the side plate of the ABX PRO Tractor or the side of the vertical carriage on...

Page 47: ...RING LOADED DUMP FEET ABX PRO TRACTOR NOT INCLUDED IN PRO 700 PRODRAIN HIGH PRESSURE HOSE WATERBLAST TOOL COLLET BLOCK SNOUT PRO 700 PRODRAIN ACCESSORY SHOWN FULLY ASSEMBLED WITH ABX PRO TRACTOR HIGH...

Page 48: ...screws on the other Collet Cap with a 1 4 Allen wrench Slide the Snout Tube into the Collet Block and tighten the two screws until secure Figure 1 3 Attach the PRO 740 Weighted Splash Plate to the BOP...

Page 49: ...and attach the Female Camlock to the ABX PRO Tractor hose guide Figure 5 8 Feed the HP Female Hose End through the Snout Receiver on the Weighted Splash Plate Remove the Quick Pin from the Snout Rece...

Page 50: ...oat the threads of the hose end with Blue Goop by SWAGELOK or and equivalent Anti seize Figure 8 11 Remove the Quick Release Pin and insert the FF 121 XX into the collet block Figure 9 12 Rotate the C...

Page 51: ...Tripod Stand to the Dump Figure 11 14 Connect 1 2 black and red air supply hoses from the fittings on the Control Box to the fittings on the ABX PRO Tractor Mate each hose to its respective color ban...

Page 52: ...HT STAND 18 IN 28 IN 457mm 711mm NOTICE GHOSTED PARTS ARE NOT INCLUDED IN THE NAV 170 PKG PACKAGE The is the only automated rotary hose device in the industry specifically engineered to clean small di...

Page 53: ...LS COM LIGHTWEIGHT POSITIONER ASSEMBLY LWP 500 V2 PART NUMBER QTY 1 BR 002 XX 001 2 5 BOX RAIL EXTRUSION 1 2 BU 002 XX 001 2 5 BOX RAIL EXTRUSION SLOTTED 2 3 LWP 500 1 LIGHTWEIGHT POSITIONER PARTS 1 O...

Page 54: ...ER SS 3 11 ABX XXX XX GUIDE TUBE SEE CHART THIS PAGE 1 GUIDE TUBE OPTION TABLE GUIDE TUBE O D X I D BANSHEE ABX 115 XX 625 X 459 BN9 5 ABX 116 XX 840 X 546 BN13 ABX 117 XX 840 X 674 BN15 ABX 119 XX 87...

Page 55: ...25 20 X 875 LG SS 9 9 GTB 319 02 32 BHTS 19 32 X 50 LG TORX SS 4 10 PRO 701 V2 PRODRAIN STAND WELDMENT 1 11 PRO 705 FOOT SHOE 3 12 PRO 706 FOOT BOLT SPACER 9 13 PRO 707 FOOT SPRING 9 14 PRO 708 FOOT V...

Page 56: ...086 are used in combination to connect the ABX PRO Tractor to the BOP 090 SNOUT ASSEMBLY OPTIONAL BOP 048 HOSE STOP ADAPTER HS 121 XX XX SIZE DESCRIPTION HS 121 27 34 HOSE STOP CLAMP STYLE FOR 3MM OR...

Page 57: ...301 STAND ASSEMBLY 1 2 CB 310 FRL ASSEMBLY 1 3 CB 745 25 ABX HOSE BUNDLE ASSEMBLY 1 4 CB 800 CONTROL BOX ASSEMBLY 1 NOTES 1 ASSEMBLY REFERENCE DIMENSION SHOWN MM INCHES The CB ABX PRO allows the Opera...

Page 58: ...product s from Seller s warehouse Order shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No product s may be returned without securin...

Page 59: ...e Operator s Manual accompanying the Product 5 REQUIRED WARRANTY PROCEDURES To be eligible for warranty service the End User must 1 report the Product defect to the entity where the Product was purcha...

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