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Operating manual

Explosion-protected variable speed drive RD11

1

03/2017

WE KEEP THINGS MOVING

ID 443006_en.00

en

www.stober.com

These  operating  instructions  contain  information  about  the 
transport, assembly, commissioning and service of gear units 
from  STOBER.  Observe  the  applicable  documents  of  at-
tached motors and additional drive components.

1

Operation in accordance with its in-
tended use

Explosion-protected  gear  units  from  STOBER  meet  the  re-
quirements  of  the  ATEX  Directive  2014/34/EU  and  comply 
with the following standards:

EN 1127-1:2011-07

EN ISO 80079-36:2016-04

EN ISO 80079-37:2016-04

The gear units are intended for installation in commercial ma-
chines and systems. Intended use includes:

Use of the gear unit exclusively for the application that it 
was designed for.

No modifications to the gear unit by the customer.

No overpainting of the gear unit housing (the increased 
coating  thickness  can  cause  the  gear  unit  housing  to 
become electrostatically charged).

Use of the gear unit only in the zone subject to explosion 
hazard that corresponds to the identification on the ATEX 
nameplate.

Use of the gear unit in the surrounding temperature range 
Ta that is specified on the ATEX nameplate.

The maximum thickness of the dust deposit on the gear 
unit may not be more than 5 mm according to EN 50281-
2-1.

No overload of the gear unit with regard to the maximum 
permitted speeds and torques that are specified in the or-
der confirmation.

Compliance with the inspection and maintenance inter-
vals.

Observe these operation instructions.

WARNING!

Unintended use of the gear unit can lead to explosions 
that can cause serious injuries or even death.

Only use the gear unit as intended!

2

Safety information

WARNING!

Failure to comply with these operating instructions can 
cause ignition sources when using the gear unit in areas 
subject to explosion hazard and lead to explosions that 
can cause serious injuries or even death.

Comply with the instructions in these operating instruc-
tions!

CAUTION!

Burns!

The surface temperature of the gear unit can significantly ex-
ceed 65° C in operation!

Allow the gear unit to cool down sufficiently before touch-
ing it or wear protective gloves.

Also follow the applicable national, local and system-specific 
requirements.

2.1 Ignition hazard and protective mea-

sures

The following is an overview of ignition hazards that can arise 
when  operating  the  gear  unit  and  protective  measures  that 
are described in these operating instructions.

Ignition hazard: hot surfaces

Possible causes: increased friction due to improper assem-
bly, wear, overload or leaks.
Protective measures:

Compliance  with  the  maximum  permitted  torques  and 
speeds

Limitation of the motor current

Control before commissioning

Measurement  of  the  maximum  surface  temperature 
during commissioning

Regular inspection and maintenance

Ignition hazard: mechanically generated sparks

Possible causes: improper assembly of leaks

Control before commissioning

Regular inspection and maintenance

Ignition hazard: electrostatic discharge

Possible causes: friction processes, potential differences be-
tween components

Exclusive use of components with ATEX approval

Earth the gear unit housing

Load-separating processes on the gear unit housing are 
avoided  (no  friction  on  the  clothing  of  the  operating 
personnel;  cleaning  of  the  plastic  covers  with  a  damp 
cloth)

2.2 Personnel requirements

All work on the electrical equipment of the drive units must be 
performed by qualified electricians. Installation, maintenance 
and repairs of mechanical parts must be performed by fitters, 
industrial  mechanics  or  persons  with  comparable  qualifica-
tions.

Summary of Contents for RD11

Page 1: ...WARNING Failure to comply with these operating instructions can cause ignition sources when using the gear unit in areas subject to explosion hazard and lead to explosions that can cause serious injuries or even death Comply with the instructions in these operating instruc tions CAUTION Burns The surface temperature of the gear unit can significantly ex ceed 65 C in operation Allow the gear unit t...

Page 2: ...ear unit gear group category EPL temperature class and maximum surface temperature correspond with the zone subject to explosion hazard where the gear unit is to be used Is the gear unit installed in a zone that is not subject to ex plosion hazard Do all drive and output elements to be mounted have ap propriate explosion protection NOTICE The lip seals of the shaft seal rings can be damaged by the...

Page 3: ... with a standard com mercial temperature measurement device Determine the surface temperature at the gear unit motor transition where the terminal box position prevents ventilation by the motor fan For gear units with a motor adapter or free drive shaft deter mine the surface temperature at the joining seam between the gear unit flange on the input side and the attachments The maximum surface temp...

Page 4: ...are audible because a calotte has formed on the race surface Small calottes can recede Replace the races for persistent knocking sounds The replacement of the races is described in the document with ID 440226 7 3 Contact STOBER Service will be happy to help you If you have queries about the product In the event of a fault Carrying out maintenance work If you need spare parts Have the serial number...

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