Stel Max 403 Instruction Manual Download

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6932300010

MANUALE DI ISTRUZIONE PER SALDATRICE

INSTRUCTION MANUAL FOR WELDING MACHINE

BETRIEBSANLEITUNG FÜR SCHWEIßERÄTE

MAX 403

MAX

MAX 403S

403S

Info : www.stelgroup.it - tel. +39 0444 639525

Summary of Contents for Max 403

Page 1: ...NUALE DI ISTRUZIONE PER SALDATRICE INSTRUCTION MANUAL FOR WELDING MACHINE BETRIEBSANLEITUNG FÜR SCHWEIßERÄTE MAX 403 MAX 403 MAX 403 MAX 403 MAX MAX MAX MAX 403S 403S 403S 403S Info www stelgroup it tel 39 0444 639525 ...

Page 2: ...zed standard in force within the EEA has been used in the design EN 60974 1 Arc welding equipment Part 1 Welding power sources EN 60974 10 Arc welding equipment Part 10 Electromagnetic compatibility EMC requirements EN 61000 3 12 Arc welding equipment Part 10 Electromagnetic compatibility EMC requirements Only For Max 403S Additional information Restrictive use Class A equipment intended for use i...

Page 3: ...A SALUTE Tenere il capo fuori dalla portata dei fumi Provvedere per una ventilazione adeguata dell area di lavoro Se la ventilazione non è sufficiente usare un aspiratore che aspiri dal basso IL CALORE GLI SCHIZZI DEL METALLO FUSO E LE SCINTILLE POSSONO PROVOCARE INCENDI Non saldare vicino a materiali infiammabili Evitare di portare con sé qualsiasi tipo di combustibile come accendini o fiammiferi...

Page 4: ...olla ed ottimizza il trasferimento dell arco indipendentemente dalla variazione del carico e dell impedenza dei cavi di saldatura I comandi sul pannello frontale consentono una facile programmazione delle sequenze di saldatura in funzione delle esigenze operative La tecnologia inverter usata ha permesso di ottenere generatori con peso e dimensioni estremamente contenuti ridotto consumo energetico ...

Page 5: ...sicurata dal ventilatore interno Evitare che i ventilatori immettano nella macchina depositi o polveri E bene evitare urti sfregamenti ed in maniera assoluta l esposizione a stillicidi fonti di calore eccessive o comunque situazioni anomale TENSIONE DI RETE Il generatore funziona con queste tensione di alimentazione MAX 403S 190V 575V 3P MAX 403 400V 3P 10 e Fuse rating di MAX 403S 40 A Fuse MAX 4...

Page 6: ...one 6 si puo variare il valore di sovracorrente temporanea da 0 al 50 rispetto alla corrente di saldatura impostata max 400A V R D ATTIVO SOLO IN ELETTRODO GESTIONE V R D La sigla V R D sta per VOLTAGE REDUCTION DEVICE che non è altro che un sistema per la riduzione della tensione a vuoto Quando si installa il V R D in una saldatrice esso riduce la tensione a vuoto massima ad una tensione di sicur...

Page 7: ...pare casualmente sul display verificare la connessione con gli accessori esterni il sistema di messa a terra e la configurazione dell area di lavoro DUTY CYCLE E SOVRATEMPERATURA Se il LED n 3 e accesso e sul display appare la la dicitura HT 1 3 5 7 fissa 1 Il generatore ha superato il ciclo di intermittenza dichiarato Il ciclo di intermittenza è la percentuale di utilizzo della saldatrice su 10 m...

Page 8: ...triche ed elettroniche e relativa attuazione nell ambito della legislazione nazionale le apparecchiature elettriche giunte a fine vita devono essere raccolte separatamente e conferite ad un impianto di riciclo ecocompatibile In qualità di proprietario delle apparecchiature dovrà informarsi presso il nostro rappresentante in loco sui sistemi IN CASO DI CATTIVO FUNZIONAMENTO RICHIEDETE L ASSISTENZA ...

Page 9: ...cause burns Keep the tip of the electrode far from your body and from other persons PREVENTION OF ELECTRIC SHOCKS Take the following precautions when working with a welding machine keep yourself and your clothes clean do not be in contact with damp or wet parts when working with the welding machine maintain suitable insulation against electric shock If the operator has to work in a damp environmen...

Page 10: ...g of the welding sequences depending on the operating requirements The inverter technology used has allowed the following to be obtained machines with extremely low weight and compact dimensions reduced energy consumption excellent dynamic response very high power factor and yields better welding characteristics viewing of the data and of the set functions on the display The electronic components ...

Page 11: ...chine in such a way that there is no obstacle to the air circulation ensured by the internal fan since the internal components require suitable cooling Ensure that the fan does not send deposits or dust into the machine Avoid impacts rubbing and absolutely no exposure to dripping water excessive heat sources or any abnormal situations MAINS VOLTAGE The machine operates from the following mains sup...

Page 12: ...rom 0 to 50 of the selected welding current with encoder 6 max 400A V R D AVAILABLE ONLY IN MMAMODE V R D MANAGEMENT The initials V R D stand for VOLTAGE REDUCTION DEVICE which is a system for reducing the no load voltage OCV When the V R D is installed in a welding machine it reduces the maximum no load voltage to a safety voltage which is normally less than 18V The V R D is used as an additional...

Page 13: ...heck tha all accessories to the work piece from the power source especially including earthing are secure and not damaged DUTY CYCLE AND EXCESSIVE TEMPERATURE The Led indicator light 3 is ON and the A LED displays HT 1 3 5 7 1 This is indicating the unit has exceeded the Duty Cycle The duty cycle is the percentage of use of the welding machine in 10 minutes which the operator must respect to avoid...

Page 14: ...cordance with national law electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility As the owner of the equipment you should get information on approved collection systems from our local representative By applying this European Directive you will improve the environment and human health IN CASE OF MALFUN...

Page 15: ...ine entflammbaren Dinge mit sich wie Feuerzeuge oder Streichhölzer Der Lichtbogen kann Brände verursachen Halten Sie die Spitze der Elektrode von Ihrem Körper sowie von Personen in Ihrer Nähe fern VORSICHTSMASSNAHMEN UM EINEN ELEKTROSCHOCK ZU VERHINDERN Treffen Sie folgende Vorkehrungen wenn Sie mit einem Schweißgerät arbeiten Halten Sie sich und Ihre Kleidung sauber Berühren Sie keine feuchten od...

Page 16: ...len Die Mikroprozessorschaltung steuert und optimiert den Transfer des Lichtbogens ungeachtet der Lastschwankung und des Schweißkabelwiderstands Die Steuerung an der Frontplatte ermöglicht ein einfaches Programmieren der Schweißfolge in Abhängigkeit der Arbeitsanforderungen Die eingesetzte Inverter Technologie ermöglicht folgende Punkte Maschinen mit extrem geringem Gewicht und kompakten Abmessung...

Page 17: ...nschaft und private Netzwerk Niedervolt System angeschlossen werden Die gute Bedienung der Maschine wird durch fachgerechte Montage gewährleistet deshalb müssen Sie wie folgt vorgehen Stellen Sie das Gerät so auf dass nichts die Luftzirkulation die durch den eingebauten Lüfter gesichert wird behindert Die inneren Bauteile benötigen eine ausreichende Kühlung Stellen Sie sicher dass der Lüfter keine...

Page 18: ...steht unter Spannung 2 Led Anzeige Schweißen aktiv 3 Led Anzeige Übertemperatur 4 Knopf Spannungsanzeige 5 Led Anzeige Spannung 6 Encoder zur Regulierung der Lichtbogenstärke Slope down Induktivität 7 Encoder zur Regulierung des Schweißstroms 8 Knopf zur Wahl des Schweißmodus 9 Led Anzeige Mig CV Modus 10 Led Anzeige Mig CC Modus 11 Led Anzeige Tig Lift Modus 12 Led Anzeige Elektroden Modus UNTERM...

Page 19: ...rontbplatte für MIG Schweißen FEHLERHAFTE PF0 1 Unter normalen Bedingungen zeigt MAX 403S PF0 in A LED nach dem Einschalten Das PFC System erkennt nun die Eingangsspannung Dieser Prozess benötigt ca 3 4 sec nach dem Einschalten 2 Wenn PF0 bleibt oder blinkt PF0 dies ist ein Ergebnis des PFC Systems blockiert werden Rückgabe der Maschine zur Reparatur oder Reparatur durch einen qualifizierten Servi...

Page 20: ...er der PC Karten möglicherweise fehlerhaft ist Rückgabe der Maschine zur Reparatur oder Reparatur durch einen qualifizierten Service Techniker Laut Betriebsanleitung ENTSORGUNG VON ELEKTRISCHEN UND ELEKTRONISCHEN GERÄTEN Entsorgen Sie keine elektrischen Geräte zusammen mit normalem Müll Gemäß Europäischer Richtlinie 2002 96 EG über Elektro und Elektronik Altgeräte und Umsetzung in nationales Recht...

Page 21: ...6932300010 21 WIRING DIAGRAM MAX 403 WIRING DIAGRAM MAX 403S ...

Page 22: ...6932300010 22 EXPLODED VIEW MAX 403 EXPLODED VIEW MAX 403S ...

Page 23: ...4781000 61282800 65077500 61282700 6611570L 620586CG 66103400 61307300 66118200 66118100 66116200 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 Front Panel Frame Knob Grid Front Label Front Panel Socket Remote Female Conn Socket Foot Front Fan Lem probe Primar...

Page 24: ... Data Reception Serial Gate B Common Communication Serial Gate C Data Transmissions Serial Gate D Data Transmissions Serial Gate Speed Motor E Data Reception Serial Gate Speed Motor H Positive connection Welding Voltage I Negative connection Welding Voltage TYPE CONNECTION PIN DECSRIPTION EARTH CLAMP A NEGATIVE ELECTRODE B POSITIVE MMA POSSIBLE REMOTE C PIN TYPE CONNECTION PIN DECSRIPTION TIG TORC...

Page 25: ...E The Hot start supplies a extra current upon starting which allows the electrode to be immediately removed and promptly begin welding The Hot Start is adjustable HOT START 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 time Current extra energy IDEAL SETTING ELECTRODE TYPE DIAMETER CURRENT HOT START ARC FORCE 6013 2 5 80 10 0 RUTILE 6013 3 25 115 10 0 7018 2 5 90 10 1...

Page 26: ...6932300010 26 Info www stelgroup it tel 39 0444 639525 ...

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