Star EV AC48-2-AC-UB-L-D Owner'S Manual Download | Manualshive

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Owner’s Manual and Service Guide

C-Series: AC48-2-AC-UB-L-D and AC48-2-AC-UB-S-D

February 2015

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Summary of Contents for AC48-2-AC-UB-L-D

Page 1: ...Owner s Manual and Service Guide C Series AC48 2 AC UB L D and AC48 2 AC UB S D February 2015...

Page 2: ...2 Table of Contents Introduction 3 Vehicle Specifications 4 Important Labels 5 Operation System 6 Operational Process 8 Rules for Safe Operation 11 Maintenance 12 Storage 24 Troubleshooting 25...

Page 3: ...lowing way in this manual to arouse your attention WARNING Fail to follow Warning instructions could result in severe injury or death to the vehicle occupants bystanders or persons inspecting or repai...

Page 4: ...46 5 x 74 138 x 47 x 75 Weight including batteries lbs 1710 2300 Ground Clearance in 5 5 Turing Radius ft 11 5 15 Wheelbase in 67 96 Climbing capacity 20 20 Front suspension Independent A arm with coi...

Page 5: ...llowing labels carefully before operating the vehicle and promptly replace any labels which become unreadable or removed Security Warning label under the dashboard Warning label under the dashboard Wa...

Page 6: ...tions of Operating System Power Key Controls the power supply of the whole vehicle When the key is inserted and turned clockwise it will switch on lights horn and the control system when the key is tu...

Page 7: ...forwards while depressing the lower part causes the golf car move in reverse and the middle is neutral NOTE The buzzer will beep when the Reverse is pressed Parking brake Lever Park and brake the vehi...

Page 8: ...n this case please switch off Power Key select Forward or Reverse and step down on the Acceleration Pedal to start the vehicle If you step down on the acceleration pedal before switching on the power...

Page 9: ...n this case an arc can occur which may cause an explosion It is prohibited to open the housing of the charger Only a qualified electrician is allowed to open the housing of the charger The charger sho...

Page 10: ...10 o Turn off the charger s when the batteries are fully charged and disconnect the charger s with AC power...

Page 11: ...blind spots or in other dangerous areas WHILE OPERATING THE VEHICLE Keep your entire body inside the vehicle keep seated and holding on while the vehicle is moving Do not start the vehicle until all...

Page 12: ...get inside the battery This should be done every week Clean battery terminals and the inside of cable clamps using a post and clamp cleaner Clean terminals will have a bright metallic shine This shou...

Page 13: ...s aware of the drop level of the battery power from the battery power meter any drop means the battery power is diminishing The driver should estimate the distance needed to be taken and recharge the...

Page 14: ...plates Do not fill the water level in the filling well to the cap This most likely will cause the battery to overflow acid consequently losing capacity and causing a corrosion Do not use water with a...

Page 15: ...e in the hydrometer to completely support the float Take a reading record it and return the electrolyte back to the cell To check another cell repeat the 3 steps above Check all cells in the battery R...

Page 16: ...o a specialist for further evaluation or retired from service Open Circuit Voltage Test For accurate voltage readings batteries must remain idle no charging no discharging for at least 6 hours prefera...

Page 17: ...1 124 5 91 7 88 11 81 23 63 35 44 47 26 20 1 098 5 83 7 77 11 66 23 32 34 97 46 63 10 1 073 5 75 7 67 11 51 23 02 34 52 46 03 Battery installation Tighten the battery cables to battery terminals with...

Page 18: ...This motor can work properly with a voltage produced by batteries in series Never keep the motor running idly Any mud sand and other clinging objects should be cleaned away so as to provide good heat...

Page 19: ...Speed Controller Maintenance The speed controller of the vehicle uses high frequency MOS technology to accomplish the control of speed torque and brake with smoothness silence high efficiency The spee...

Page 20: ...ed under power off Above checks shall be carried out once every 3 months after the power key turns off the wave filter capacitor in the controller unit shall keep discharging for a few minutes more do...

Page 21: ...when maintenance is done Never step on the accelerator pedal hard and frequently which may shorten the life of the controller It is prohibited to fill any other liquids such as battery addictives min...

Page 22: ...ng its touching point Motor 13 Check if any water gets in Check if it becomes too hot 14 Check if the carbon brush should be replaced 15 Check if the accelerator pedal works well and if it can be rele...

Page 23: ...on the gear box and the rear end 23 Add the lubricant inside the wheel hub steering system 24 Adjust the toe in of the front end 25 Clean the body and seat After above maintenance drive the vehicle to...

Page 24: ...ey to OFF position remove the key and store the key in a safe position 3 Engage the parking brake 4 Check the tire pressure to make sure its pressure is set to recommended pressure 5 Clean the exterio...

Page 25: ...oltmeter is broken Change Battery terminals connect improperly Adjust Turn on power key Voltmeter has signal Improper operating procedure Operate properly Controller Failure Check or Change Solenoid F...

Page 26: ...ontroller Failure Change 4 Malfunction of electro mechanic system System Malfunction Possible reason Troubleshooting Transmission System Abnormal sound when running Clearance of rear axle decelerating...

Page 27: ...ckle and master pin is not lubricating Add Lube Steering shaft or its plastic cover wear out Change Steering unstable Rack of redirector wear out Change Redirector Screw plug of Redirector is too tigh...

Page 28: ...ent Adjust Overexert accelerate or brake frequently Alter operation Brake System Brake fail Master cylinder and or wheel cylinder damage vitta leak oil Check eliminate change Brake fluid is insufficie...

Page 29: ...er cylinder is ineffective Change Parking brake is ineffective Change spring Braking noise Shoes distort Change Brake facing wear out Change Brake drum breach scrape to uneven Change This manual tries...

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