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INSTALLATION AND MAINTENANCE MANUAL 

ASP116 EVOLUTION

 

Lift controller 

 
 

Hydraulic version 

 

   

 

Édition

 

04-2022

 

Summary of Contents for ASP 116 evolution

Page 1: ...INSTALLATION AND MAINTENANCE MANUAL ASP116 EVOLUTION Lift controller Hydraulic version dition 04 2022...

Page 2: ...ASP 116 EVOLUTION INSTALLATION MANUAL All rights reserved including translations 2...

Page 3: ...37 ANNEX 4 SOFTWARE UPDATE 37 SAFETY INSTRUCTIONS Risk of death or personal injury if the procedures indications are not strictly observed Risk of personal injury or destruction of materiel if the pro...

Page 4: ...l help you to set all your parameters and diagnosis while you re on the top or around the car EvoPad is available on Google PlayStore This application is nothing more than a remote terminal of the 216...

Page 5: ...OLUTION INSTALLATION MANUAL All rights reserved including translations 5 2 TEMPORARY OPERATION Temporary operation shall be used during lift s mounting step only under skilled and authorized technicia...

Page 6: ...ASP 116 EVOLUTION INSTALLATION MANUAL All rights reserved including translations 6 3 SHAFT S CAMS INSTALLATION Mouting the End limit switch Mount the cam on hydraulic ram head End limit switch...

Page 7: ...ASP 116 EVOLUTION INSTALLATION MANUAL All rights reserved including translations 7 Upper end cam Inspection Upper end limit cam...

Page 8: ...ASP 116 EVOLUTION INSTALLATION MANUAL All rights reserved including translations 8 Lower end cams Inspection Lower end limit cam...

Page 9: ...ASP 116 EVOLUTION INSTALLATION MANUAL All rights reserved including translations 9 Mounting the brackets on guides...

Page 10: ...ION MANUAL All rights reserved including translations 10 End limit switches Located on the roof of the car Inspection upper end limit switch Inspection lower end limit switch Silent Blocks Place it in...

Page 11: ...ASP 116 EVOLUTION INSTALLATION MANUAL All rights reserved including translations 11 4 FLAT CABLE INSTALLATION Mounting brackets...

Page 12: ...ion between the controller and the car s roof board Special case with 2 flat cables 24G 16G When it s not possible to space out both flat cables you may place one over the other as described below Eve...

Page 13: ...Magnets placement Down slowdown magnet 70 x 15 x 8 mm DR Door zone magnet 300 x 15 x 8 mm Stop magnets 70 x 15 x 8 mm DR Up slowdown magnet 70 x 15 x 8 mm DR Deceleration length previously computed in...

Page 14: ...the magnetic fingers Magnetic fingers shall be placed over a maximum distance of 15mm from the magnets tolerance 10mm ILS C ILS A ILS B Set 2 fingers one above the other on guide rail s side where sh...

Page 15: ...ngers and magnets Magnetic fingers shall be placed over a maximum distance of 15mm from the magnets tolerance 10mm Two state magnet 75 x 15 x 8mm Magnetic fingers or ILS Set 1 finger on each side of t...

Page 16: ...ASP 116 EVOLUTION INSTALLATION MANUAL All rights reserved including translations 16 Optical reader 224SP 5 2 1 Mounting the 224SP reader 5 2 2 Fixing the ropes Fixing on Top Fixing on Bottom...

Page 17: ...ASP 116 EVOLUTION INSTALLATION MANUAL All rights reserved including translations 17 5 2 3 Mounting the ropes brackets Mounting on top and in the middle Mounting on bottom...

Page 18: ...ASP 116 EVOLUTION INSTALLATION MANUAL All rights reserved including translations 18 5 2 4 Mounting the flags and slowdown magnets Upper end slowdown Lower end slowdown...

Page 19: ...owdown RB stands for lower end slowdown This checking may be done visually thanks to both leds RH and RB on CB2 plug on 211SP board Or by enabling the VTA function see chapter 1 Annex 3 Or in the foll...

Page 20: ...tes magnet Lowest level slowdown flag Highest level slowdown flag Slowdown upward Level2 Slowdown downward Level2 Stop upward Level 2 Stop downward Level 2 ZA Stop Zone DR Slowdown distance HIGHEST LE...

Page 21: ...n example LEVEL 3 LEVEL 2 Slowdown flag upward Level 2 Slowdown flag upward Level 3 DR Slowdown distance Slowdown flag downward Level 2 CROSSOVER 2 3 Slowdown flag downward Level 3 224SP READER FACE U...

Page 22: ...EVEL 2 Lowest level slowdown flag Slowdown flag upward Level 2 Slowdown flag upward Level 3 DR Slowdown distance LOWEST LEVEL Slowdown flag downward Level 2 Slowdown flag downward Level 3 Slowdown fla...

Page 23: ...ail fastening plates for the tape x2 and clamping plates x4 2 Tension spring for the tape 3 Screws bolts and nuts kit 4 Fixing bracket for the reader x2 5 Absolute reader case 6 Stainless steel encode...

Page 24: ...lling the tape think of the correct insertion in the reader Right insertion Wrong insertion Fix the first fastening plate for the band at the top of the rail with the clamping plates provided With M5...

Page 25: ...he second fastening plate for the band at the bottom of the rail with the clamping plates provided Hang on the tension spring on this plate keep 3cm to 6cm of tension between spring and plate and bloc...

Page 26: ...the reader upon without a hard tighten for adjustment when inserting the tape Gently bend the metallic tab 1 then remove the slide from the top 2 Insert the tape et replace the slide Check the presen...

Page 27: ...ect the roof loud speaker on CB8 plug of 211SP board car top inspection box Connect the K05SP reader on CB11 plug of 211SP board Switch to INSPECTION Mode Push Opening and Closing inspection s box but...

Page 28: ...tion for the last floor Do not move the car anymore get out on the floor measure the distance from the car to this latest floor and then add this value for the last floor in the following menu FLOORS...

Page 29: ...e below and Reset the controller Do all the procedure once again to check your corrections Adjust the floors heights Stop precision while moving up Move the car to the lowest floor Move up and stop on...

Page 30: ...BUTTON LOCK BUTTON ELECTRICAL DUCTS MUST BE FIXED ON THE AXIS OF EVERY LANDING PANEL Insert Termination plug at the end of bus STOP Fix in the shaft PIT ACCESSORIES Safety chain cable rubber cable Bu...

Page 31: ...e voice synthesizer for the 137SP 137SP may also be used for the Pit Inspection Box in case this equiment is present on the lift If so this board is also plugged on the Landing CAN bus and its ID numb...

Page 32: ...nslations 32 122SP 123SP and 124SP dot matrix displays wiring 228SP BOARD 137SP BOARD Loud speaker wiring 137SP BOARD Firemen s service key wiring 228SP BOARD 137SP BOARD Wiring on all floors except t...

Page 33: ...ach board must have a unique number 8 8 8 8 7 7 7 7 6 6 6 6 Carte 1 5 carte 2 5 Carte 3 5 Carte 4 5 4 4 4 4 3 3 3 3 2 2 2 2 ON 1 ON 1 ON 1 ON 1 8 8 8 8 7 7 7 7 6 6 6 6 Carte 5 5 Carte 6 5 Carte7 5 Car...

Page 34: ...and connected you can run the programming s procedure Only the outdated boards will be reprogrammed for 4 sec The controller restarts and indicates the number of board which is reprogrammed Please wa...

Page 35: ...hen levelling or re levelling is needed This movement with the door opened is possible only in the unlocking zone of each floor area this zone is materialized by a 30cm long magnet Fix the additional...

Page 36: ...INSTALLATION MANUAL All rights reserved including translations 36 10 THE INSTALLATION IS OVER Your lift is now ready to operate If you still meet some troubles to start it up refer to Annex 1 diagnosi...

Page 37: ...ASP 116 EVOLUTION INSTALLATION MANUAL All rights reserved including translations 37...

Page 38: ...back on previous screen Push on to browse the list of defects At the end of the list you can choose to delete all recorded faults Choose DIAGNOSIS DIAGNOSIS FAULTS LIST IN USE A 5 AVAILABLE TOTAL DEF...

Page 39: ...order the following solutions Check the wiring Check the grounding from both sides of the flat cable Start the boards programming process see 8 8 3 230SP Board communication fault The controller s bo...

Page 40: ...board Start the boards programming process see 8 8 5 Landing boards 228SP or 137SP identification fault Two boards or more have the same identification number e g if the fault is SAME IDENT 04 at leas...

Page 41: ...iagram and fix the wiring 8 Contactor check fault While all contactors are released the CC D42 LED is off on the lower right part of the 220SP board t How it works While all contactors are released th...

Page 42: ...ASP 116 EVOLUTION INSTALLATION MANUAL All rights reserved including translations 42...

Page 43: ...st level Go into the assistance menu Choose the end limit switch to test The lift moves in low speed to the end limit switch Then the lift is out of order go to the diagnosis menu In emergency operati...

Page 44: ...d go to If the car didn t move at all the A3 valve is operating properly Press on key and go to A downward movement is done for 5s WITHOUT opening the A3 valve If the car moved down the downward valve...

Page 45: ...ssed the car will move up or down with the doors opened When you release the button the car will start automatically the re leveling operation If you don t release the button the car will stop automat...

Page 46: ...delete the faults to get the lift back in use Test conditions Lift available at the highest or lowest Go into the assistance menu Choose YES to runnthe skidding test If all conditions in are not fulf...

Page 47: ...are closing Unlock the landing doors and get out of the shaft Once you re out of the shaft lock the landing doors Once the landing doors are locked you have 15 s to maintain the landing call button f...

Page 48: ...rt circuit N P terminals on the output of Car Lighting Circuit differential switch _ Short circuit N P terminals on the output of SHAFT Lighting Circuit differential switch Perform isolation test betw...

Page 49: ...ASP 116 EVOLUTION INSTALLATION MANUAL All rights reserved including translations 49...

Page 50: ...the car 1 VTA Vocal Technical Assistance Enable this function to check the correct wiring of each switch and input of your installation On every activation of an input or a switch a vocal message wil...

Page 51: ...n the highest floor the car moves back to the lowest floor and then goes on and on Random mode the car generates random movements to floors 3 Block the doors By enabling this function your lift is sti...

Page 52: ...YES to disable the landing calls 5 Display of speed and position of the car Available only with K04SP K05SP absolute shaft readers Go into the ASSISTANCE menu Choose YES to enable the display of the p...

Page 53: ...ASP 116 EVOLUTION INSTALLATION MANUAL All rights reserved including translations 53...

Page 54: ...Emergency Stop or Emergency Operation engaged Swap the existing SDcard with the new one you built Switch on power supply and replug the battery The update process is launched and you will see these me...

Page 55: ...ng files The DCF TXT file is mandatory on the SDcard it contains all the parameters that will be used by the controller Shut down the power supply of the controller and unplug the battery connector AR...

Page 56: ...ASP 116 EVOLUTION INSTALLATION MANUAL All rights reserved including translations 56...

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