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EXPLORER

A90095 • A90096 • A90098

LUGGAGE CARRIER INSTRUCTION SHEET 

ASSEMBLY

 

COMPONENTS 

TOOLS REQUIRED 

A

H

I

J

K

L

M

N

O

P

Q

R

B

C

D

E

F

G

S

03347 • 2x

     01315 • 1x

     03807 • 2x

     03808 • 2x            00841 • 2x

      03810 • 2x

      03396 • 2x

02943             04877           03918 • 4x

      00017          00115          04103          01010         00764         00070         03948          03668         10171

4x

8x

4x

12x

8x

4x

4x

8x

4x

4x

1x

Summary of Contents for EXPLORER A90095

Page 1: ...TION SHEET ASSEMBLY COMPONENTS TOOLS REQUIRED A H I J K L M N O P Q R B C D E F G S 03347 2x 01315 1x 03807 2x 03808 2x 00841 2x 03810 2x 03396 2x 02943 04877 03918 4x 00017 00115 04103 01010 00764 00070 03948 03668 10171 4x 8x 4x 12x 8x 4x 4x 8x 4x 4x 1x ...

Page 2: ...lastic Insert Nut 1 4 20 x 5 8 Screw 10 24 x 5 8 Screw 10 24 Plastic Insert Nut Large Flat Washer 1 4 20 Universal Drive Screw Small Flat Washer Vinyl Hole Covers A B C D E F G H I J K L M N O P Q R S 03347 01315 03807 03808 00841 03810 03396 02943 04877 03918 00017 00115 04103 01010 00764 00070 03948 03668 10171 2 1 2 2 2 2 2 4 8 4 4 12 8 4 4 8 4 4 1 Part Description Part Number Qty MASTER PARTS ...

Page 3: ...to prevent movement of lock hook Lock locator D tabs should be pointing toward the inside of the carrier Attach hinges G to carrier bottom with medium screws M medium washers K and large plastic insert nuts L DO NOT fully tighten at this time NOTE Plastic insert nuts are meant to hold very securely Screws cannot be tightened by hand but must be driven through with a screwdriver and pliers or adjus...

Page 4: ...N AT THIS TIME While someone holds the top in an open position attach the support assemblies F with the 2 large screws Q 4 large flat washers P and 2 large plastic insert nuts L Tighten screws until snug overtightening could cause binding Note White plastic protectors in the center of the support assemblies must be facing inwards Attach front and back snap latches A to bottom with 4 small screws N...

Page 5: ...ends To lock Carrier insert key pull down on flange and turn key to the locked position vertical Place snap latches into top flange depressions and push front of snap latches down until they engage FOR SAFETY THE CARRIER LOCKS C MUST PROPERLY ENGAGE THE BOTTOM LOCK BRACKET E AND THE FRONT AND REAR SNAP LATCHES MUST BE ENGAGED WHENEVER THE VEHICLE IS IN MOTION NOTE Some deformation of the plastic t...

Page 6: ...position For safety the hooks in the carrier locks must properly engage the lock brackets E whenever the vehicle is in motion Periodically check all mounting hardware for tightness To help prevent water from entering your Carrier vinyl covers 8 are included for any unused holes Cleaning Clean with mild soap and water Storage To prevent warping when storing close and latch Do not store items on top...

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