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M

ANUAL 1190820 

R

EV 4 (10/14)

$21.00

U

LTIMATE 

R

ESTAURANT

 R

ANGE         

M

ANUAL 

S

ECTION 

 

IMPORTANT FOR FUTURE REFERENCE 

Please complete this information and retain this 

manual for the life of the equipment:

 

Model #:  ___________________________ 
Serial #:  ___________________________ 
Date Purchased: _____________________ 

Ultimate 

Restaurant Ranges

1100 Old Honeycutt Road Fuquay-Varina, North Carolina 27526 USA

www.southbendnc.com

 

 

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury 

or death. Read the installation, operating and maintenance instructions thoroughly before installing or 

servicing this equipment.

Owner’s Manual

 

 

4365A

4601DD-2RR

Summary of Contents for 4365A

Page 1: ..._______________________ Date Purchased _____________________ Ultimate Restaurant Ranges 1100 Old Honeycutt Road Fuquay Varina North Carolina 27526 USA www southbendnc com WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equi...

Page 2: ... a prominent location detailed instructions to be followed in the event the operator smells gas Obtain the instructions from the local gas supplier WARNING EXPLOSION AND ASPHYXIATION HAZARD In the event a gas odor is detected shut down equipment at the main gas shut off valve and immediately call the emergency phone number of your gas supplier Improper ventilation can result in headaches drowsines...

Page 3: ...ion 6 Operation 12 Cleaning 16 Adjustments 18 Troubleshooting 22 Read these instructions carefully before attempting installation Installation and initial startup should be performed by a qualified installer Unless the installation instructions for this product are followed by a qualified service technician a person experienced in and knowledgeable with the installation of commercial gas an or ele...

Page 4: ... gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa There must be adequate clearance between ranges and combustible construction Clearance must also be provided for servicing and for operation Minimum Clearances for ranges with ovens Standard Oven Convection Oven Double Oven Base Sides 10 10 10 Back 10 10 10 Floor 0 0 0 Ranges are suitable for installation on combust...

Page 5: ... the range has been put into operation Test pressure should not exceed 14 W C 3 47 kPa SPECIFICATIONS WARNING Improper ventilation can result in personal injury or death Ventilation which fails to properly remove flue products can cause headaches drowsiness nausea or could result in death All ranges must be installed in such a manner that the flow of combustion and ventilation air are not obstruct...

Page 6: ...damage or loss must be noted on the freight bill at the time of delivery The freight bill must then be signed by the carrier representative Driver If the bill is not signed the carrier may refuse the claim The carrier can supply the necessary forms A request for inspection must be made to the carrier within 15 days if there is concealed damage or loss that is not apparent until after the equipment...

Page 7: ...evel to make sure that the range surface is level The foot of each leg can be screwed in or out to lower or raise each corner of the range 5 Go on to Installation Step 3 Installation of Legs Figure 2 INSTALLATION STEP 2B ATTACH CASTERS NOTICE For an appliance equipped with casters 1 the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appli...

Page 8: ...lightly to lower or raise each corner of the range 5 Go to Installation Step 3 INSTALLATION STEP 2C ATTACH RESTRAINT NOTICE For an appliance equipped with casters 1 the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 or Connectors for Movable Gas Appliances CAN CGA 6 16 and a quick disconnect device that complies wit...

Page 9: ...ttach the restraining device to the bracket and the eye bolt 5 Using the cable clamp item D adjust the restraining device extended length to prevent over bending or kinking of the appliance connector Figure 4 Be sure all controls are turned off prior to disconnecting After reconnecting be sure all controls are turned off and all pilots are lit NOTICE Adequate means must be provided to limit the mo...

Page 10: ...n located behind cover plate s located on the rear of the range To connect the supply wires remove the appropriate cover plate Route the supply wires and the grounding wire through the strain relief fitting to the terminal block Insert the supply wires one each into the two poles of the terminal block and tighten the screws Insert the ground wire into the grounding lug and tighten the screw Re att...

Page 11: ...CHECK THE INSTALLATION Check the installation of the range as follows 1 Check that all screws and bolts are tightened 2 Check that the electrical and gas connections have been made correctly 3 With the range in the position that it will be operated check that the range is level If not adjust the legs or casters 4 Check that the appropriate minimum clearances are satisfied see page 4 5 Check that t...

Page 12: ...described below 6 Light the oven first and then wait six minutes before lighting top burners to purge all air from the range OPERATION OF TOP BURNERS To operate a top burner turn the corresponding control knob on the front panel to the desired flame level Each top burner has its own pilot If a top burner pilot needs to be lit do the following 1 Turn all the top burner control knobs to the OFF posi...

Page 13: ...RMOSTATIC GRIDDLES Ranges can be ordered with a thermostatic griddles that is controlled by a knob on the front control panel At the end of each use allow griddle to cool normally After griddle has cooled coat griddle surface with a light film of cooking oil to protect surface from moisture If a thermostatic griddle pilot needs to be lit do the following 1 Raise griddle at front so it is approxima...

Page 14: ...ture Cake edges are too brown reduce number of pans or lower oven temperature Cakes have light outer color raise temperature Cake settles slightly in the center bake longer or raise oven temperature slightly Do not open doors too often for long periods Pies have uneven color reduce number of pies per rack Meats are browned and not done in center lower oven temperature and roast longer Meats are we...

Page 15: ...E OF ALUMINUM FOIL CAN CAUSE HEAT DISTRIBUTION PROBLEMS IN OVENS EXTREME CARE MUST BE USED WHEN PLACING ALUMINUM FOIL IN THE OVEN TO ENSURE THAT IT DOES NOT BLOCK OR CHANGE THE AIR FLOW THE USE OF ALUMINUM FOIL MAY VOID THE PRODUCT WARRANTY IF ITS USE IS ASCERTAINED TO BE A PROBLEM OPERATION ...

Page 16: ...NING A CONVECTION OVEN DISCONNECT THE POWER SUPPLY WHEN CLEANING THE BLOWER WHEEL BE SURE THAT THE POWER SWITCH IN THE OFF POSITION Allow oven to cool Remove porcelain enameled oven bottom Clean by rubbing with strong detergent and Brillo pad or similar scrubber Spill overs should be cleaned from the bottom as soon as possible to prevent carbonizing and a burnt on condition For stubborn accumulati...

Page 17: ...eed against damage due to carelessness Never place utensils on griddle Do not overheat griddle above 550 F 288 C as this will cause warpage or breakage Do not use any type of steel wool Small particles may be left on the surface and get into food products Do not clean spatula by hitting the edge on the griddle plate Such action will only cut and pit the griddle plate leaving it rough and hard to c...

Page 18: ...TS The open top pilots are the non aerated yellow tipped flame type One is located beside each open top burner Pilot outage is often caused by an unstable flame due to over adjustment to the point where the flame is leaving its port or blowing off Often in an effort to improve ignition the pilots are increased too much and result in this unstable condition The pilots are adjusted by inserting the ...

Page 19: ... with a distinct inner cone at each port Excessive primary air causes blowing the flames leaving the ports while insufficient primary air causes a soft or yellow tipped flame The pilots are near the front of the burners and are held in position by brackets To adjust a pilot flame insert a screw driver through the opening in the valve panel between the control knobs and turn the appropriate pilot a...

Page 20: ...turning the dial clockwise until it locks in the OFF position CALIBRATION OF THERMOSTATIC GRIDDLE THERMOSTAT The griddle temperature control is carefully calibrated at the factory that is it is so adjusted that dial settings match ac tual temperatures Field recalibration is seldom necessary and should not be resorted to unless considerable experience with cooking results definitely proves that the...

Page 21: ...onvert a range from one type of gas to another do the following 1 Refer to service procedures to access all burner orifices 2 Refer to instructions included with conversion kit 3 Follow all steps as indicated in the conversion kit 4 Check for leaks and proper manifold pressure the procedure is on page 18 5 Re light all pilots and check for proper operation Note A kit for conversion to a different ...

Page 22: ...Distributor or a Southbend Authorized Service Agency When ordering parts please supply the Model Number Serial Number Part Number and Part Description In case of problems in operation at initial installation check type of gas and manifold pressure and compare with information listed on the serial plate This section contains troubleshooting flowcharts procedures and electric schematics to assist a ...

Page 23: ...er shutter so it is more closed If the flame is long and yellow adjust the burner shutter so it is more open Consult the following table and the flowchart on this page Figure 6 Troubleshooting Open Top Burners TROUBLESHOOTING Open top burners are not working correctly Check that the burners are set level in their support brackets Check that each burner valve and orifice is in alignment with the co...

Page 24: ... produced by the thermopile The voltage should read abobe 450 millivolts If the pilot is not lit attempt to light the pilot by raising the kick panel slightly and rotating its top edge outward Press and hold the button on the oven safety valve and put a flame to the pilot If the pilot still will not light do the following Remove the oven bottom Loosen the pilot nut on the burner bracket Remove the...

Page 25: ...t the blower motor air vents are not obstructed Check that the blower motor is not pressing against the wall behind the range Check for excessive grease and dust buildup on the motor Check for sources of excessive heat behind the range Check for hot air leaks around the motor pocket Check all wiring for loose connections or breaks With the blower turned ON turn the oven thermostat to OFF and allow...

Page 26: ...ver from the blower control switch Replace the blower control switch Check that the switch wires and terminals are secure Reconnect the power supply Use a voltmeter to measure the voltage across the center terminals of switch wires 1 and 2 Use a multimeter to check the continuity across the terminals of blower switch wires 1 and 3 refer to the appropriate wiring diagram in this manual or on the ra...

Page 27: ...easure the voltage between the black wire and the white wire Remove the wire nuts from the red white and black wires Check that the resistance across the white and black wires is approximately 1 9 ohms Check that the resistance across the white and red wires is also approximately 1 9 ohms If either resistance is incorrect replace the blower motor DISCONNECT POWER AT CIRCUIT BREAKER Check that the ...

Page 28: ...ULTIMATE RESTAURANT RANGES OWNER S MANUAL 1190820 REV 4 10 14 PAGE 28 OF 34 Figure 12 Wiring Diagram for Gas Oven TROUBLESHOOTING ...

Page 29: ...OWNER S MANUAL 1190820 REV 4 10 14 PAGE 29 OF 34 ULTIMATE RESTAURANT RANGES Figure 13 Wiring Diagram for Electric Standard Oven TROUBLESHOOTING ...

Page 30: ...ULTIMATE RESTAURANT RANGES OWNER S MANUAL 1190820 REV 4 10 14 PAGE 30 OF 34 Figure 14 Wiring Diagram for Electric Convection Oven TROUBLESHOOTING ...

Page 31: ...OWNER S MANUAL 1190820 REV 4 10 14 PAGE 31 OF 34 ULTIMATE RESTAURANT RANGES Notes ...

Page 32: ...ULTIMATE RESTAURANT RANGES OWNER S MANUAL 1190820 REV 4 10 14 PAGE 32 OF 34 Notes ...

Page 33: ...OWNER S MANUAL 1190820 REV 4 10 14 PAGE 33 OF 34 ULTIMATE RESTAURANT RANGES Notes ...

Page 34: ...ct with the Southbend name incorporates the best in durability and low maintenance We all recognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance When service is needed contact a Southbend Authorized Service Agency or your dealer To avoid confusion always refer to the model number serial number and type of your appli...

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