background image

SERVICE MANUAL

FM/AM CASSETTE CAR STEREO

East European Model

SPECIFICATIONS

XR-F5100EE

Ver 1.0  2004.04

CA

9-877-615-01

Sony Corporation

2004D05-1

e Vehicle Company

© 2004.04

Published by Sony Engineering Corporation

Model Name Using Similar Mechanism

XR-CA665EE

Tape Transport Mechanism Type

MG-25L-136

Cassette Player section

Tape track

4-track 2-channel stereo

Wow and flutter

0.08 % (WRMS)

Frequency response

30 – 18,000 Hz

Signal-to-noise ratio

Tuner section

FM

Tuning range

FM1/FM2:
87.5 – 108 MHz
(at 50 kHz step)
FM3:
65 – 74 MHz
(at 30 kHz step)

Aerial terminal

External aerial connector

Intermediate frequency

10.7 MHz/450 kHz

Usable sensitivity

9 dBf

Selectivity

75 dB at 400 kHz

Signal-to-noise ratio

67 dB (stereo), 
69 dB (mono)

Harmonic distortion at 1 kHz

0.5 % (stereo),
0.3 % (mono)

Separation

35 dB at 1 kHz

Frequency response

30 – 15,000 Hz

AM

Tuning range

531 – 1,602 kHz

Aerial terminal

External aerial connector

Intermediate frequency

10.7 MHz/450 kHz

Sensitivity

30 

µ

V

Power amplifier section

Outputs

Speaker outputs 
(sure seal connectors)

Speaker impedance

4 – 8 ohms

Maximum power output

52 W 

×

 4 (at 4 ohms)

General

Outputs

Audio output terminals 
(rear/sub switchable)
Power aerial relay control 
terminal
Power amplifier control 
terminal

Inputs

Telephone ATT control 
terminal
Remote controller input 
terminal
BUS control input terminal
BUS audio input terminal
Aerial input terminal

Tone controls

Low:

±

10 dB at 60 Hz (XPLOD) 

Mid:

±

10 dB at 1 kHz (XPLOD) 

High:

±

10 dB at 10 kHz (XPLOD)

Power requirements

12 V DC car battery 
(negative earth)

Dimensions

Approx. 178 

×

 50 

×

 177 mm 

(w/h/d)

Mounting dimensions

Approx. 182 

×

 53 

×

 161 mm 

(w/h/d)

Mass

Approx. 1.2 kg

Supplied accessories

Card remote commander 
RM-X115
Parts for installation and 
connections (1 set)
Front panel case (1)

Note
This unit cannot be connected to a digital preamplifier 
or an equalizer which is Sony BUS system compatible.

Design and specifications are subject to change 
without notice.

Cassette type

TYPE II, IV

61 dB

TYPE I

58 dB

Summary of Contents for XR-F5100EE

Page 1: ...xternal aerial connector Intermediate frequency 10 7 MHz 450 kHz Sensitivity 30 µV Power amplifier section Outputs Speaker outputs sure seal connectors Speaker impedance 4 8 ohms Maximum power output 52 W 4 at 4 ohms General Outputs Audio output terminals rear sub switchable Power aerial relay control terminal Power amplifier control terminal Inputs Telephone ATT control terminal Remote controller...

Page 2: ...nel Section 28 7 3 Mechanism Deck Section MG 25L 136 29 8 ELECTRICAL PARTS LIST 30 SERVICING NOTES SERVICE POSITION In checking the display board and main board prepare two jigs connection cable J 2502 066 2 and connection cable for F P to main J 2502 071 1 MAIN board SUB board CNP801 mechanism deck MAIN board CN351 DISPLAY board CN901 connect jig connection cable for F P to MAIN J 2502 071 1 to t...

Page 3: ... DISC PRESET OPEN 6 5 4 3 BBE SHUF ATA BL SKIP REP MTL 2 1 BTM SENS EQ3 DS P L M O DE XR F5100EE DSO SEEK SEEK LI S T OFF q DISC ALBUM PRESET buttons To receive preset stations change the disc 1 skip albums 2 1 When an optional CD MD unit is connected 2 Available only when an optional CD unit with the MP3 file control function is connected and MP3 file is played r SEEK buttons To skip tracks fast ...

Page 4: ...cket 1 carefully to avoid injuring your fingers Note Before installing make sure that the catches on both sides of the bracket 1 are bent inwards 2 mm If the catches are straight or bent outwards the unit will not be installed securely and may spring out Connection example 2 Notes 2 A Be sure to connect the earth lead before connecting the amplifier If you connect an optional power amplifier and d...

Page 5: ...я aнтeннa диaпaзонa FM AM подcоeдинитe пpовод питaния пpиeмной aнтeнны голyбой или пpовод питaния ycтpойcтвa кpacный к клeммe питaния cyщecтвyющeго ycилитeля aнтeнны Чтобы полyчить дополнитeльныe cвeдeния обpaтитecь к cвоeмy дилepy Антенна с электрическим приводом не снабженная релейным блоком с данной магнитолой использоваться не может Подсоединение для поддержки памяти Когда к магнитоле подсоеди...

Page 6: ...оpной пaнeли цeнтpaльной конcоли Bracket Кpонштeйн Bracket Кpонштeйн max size 5 8 mm мaкc paзмep 5 8 мм 8 max size 5 8 mm мaкc paзмep 5 8 мм 8 to dashboard centre console к пpибоpной пaнeли цeнтpaльной конcоли Bracket Кpонштeйн Bracket Кpонштeйн 8 Existing parts supplied with your car Дeтaли вxодящиe в комплeкт aвтомобиля max size 5 8 mm мaкc paзмep 5 8 мм max size 5 8 mm мaкc paзмep 5 8 мм 8 6 A ...

Page 7: ...ion collar 4 1 Engage the release keys 6 together with the protection collar 4 2 Pull out the release keys 6 to remove the protection collar 4 2 Remove the bracket 1 1 Insert both release keys 6 together between the unit and the bracket 1 until they click 2 Pull down the bracket 1 then pull up the unit to separate Mounting example 5 Installation in the dashboard Notes Bend these claws outward for ...

Page 8: ...aws 6 flexible flat 14 core cable CN701 1 screw PTT2 6 6 7 sub panel section 5 two screws PTT2 6 6 3 two claws This set can be disassembled in the order shown below 2 1 DISASSEMBLY FLOW SET 2 2 SUB PANEL SECTION Page 8 FRONT PANEL SECTION Note Illustration of disassembly is omitted 2 4 MAIN BOARD Page 9 2 3 MECHANISM DECK MG 25L 136 Page 9 ...

Page 9: ...CK MG 25L 136 4 mechanism deck MG 25L 136 2 flexible board CN301 3 screw PTT2 6 6 1 flexible board CN351 2 4 MAIN BOARD 4 two screws BTT2 6 5 5 screw BTT2 6 5 6 MAIN board 2 two screws PTT2 6 6 3 two screws PTT2 6 6 1 rubber cap 25 ...

Page 10: ... set can be assembled in the order shown below 3 1 ASSEMBLY FLOW 3 2 HOUSING Page 11 3 3 ARM SUCTION Page 11 3 4 LEVER LDG A LDG B Page 12 3 5 GEAR LDG FT Page 12 3 6 GUIDE C Page 13 3 7 MOUNTING POSITION OF CAPSTAN REEL MOTOR M901 Page 13 ...

Page 11: ...he claw 6 Fit projection on D part 4 Fit claw on B part 3 Put the housing under A part 5 Fit projection on C part 1 Install the catch to the hanger 2 Install the hanger onto two claws of the housing 7 Hold the hanger by bending the claw hanger housing 2 Move the arm suction in the arrow direction and fit on projection 1 Fit the arm suction on the shaft projection ...

Page 12: ...it shaft A shaft B 2 Fit the lever LDG B on shafts A and B and install it 3 type E stop ring 2 0 gear LDG D 5 gear LDG FT 6 polyethylene washer 2 tension spring LD 2 2 tension spring LD 1 gear LDG FB lever LDG A hole hole 4 Align hole in the gear LDG D with hole the lever LDG A 3 Move the lever LDG B in the arrow direction 1 ...

Page 13: ...NG POSITION OF CAPSTAN REEL MOTOR M901 2 guide C 1 three claws two precision screws P2 2 Note Mount the motor so that the angle between of the motor and the hole for the screw becomes 30 as shown in this figure capstan reel motor M901 30 ...

Page 14: ... 39 mN m CQ 102RC 1 5 4 g cm Back Tension 0 02 0 06 oz inch 4 91 14 70 mN m FF REW CQ 201B 50 150 g cm 0 69 2 08 oz inch TAPE DECK SECTION 0 dB 0 775 V 1 The adjustments should be performed in the order given in this service manual 2 The adjustments should be performed for both L CH and R CH TEST TAPE PB HEAD AZIMUTH ADJUSTMENT Procedure 1 Put the set into the FWD PB mode 2 Turn the screw and chec...

Page 15: ...peed Adjustment TAPE SPEED ADJUSTMENT Setting Procedure 1 Put the set into the FWD PB mode 2 Adjust adjustment resistor for inside capstan motor so that the reading on the frequency counter becomes in 3 015 Hz Specified Value 2 940 to 3 090 Hz Adjustment Location TUNER SECTION Tuner section adjustments are done automatically in this set ...

Page 16: ...erances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path F FM E TAPE PLAYBACK L BUS AUDIO IN Note on Printed Wiring Board X parts extracted from the component side Y parts extracted from the conductor side Pattern from the side which enables seeing The other layers patterns are not indicated ...

Page 17: ... JC402 JC403 C764 C765 D609 D586 D584 D585 D581 D582 Q651 D651 Q631 Q641 D701 D671 Q664 Q478 Q479 D479 C621 C518 C511 C504 C505 C517 C501 C516 C515 C101 C102 C201 C202 C306 C305 C103 C104 C204 C203 C304 C303 C15 C13 C411 C421 C402 C452 C442 C432 C453 C462 C443 C463 C82 C753 C514 C581 R710 R711 R702 R301 R204 R203 R205 R103 R104 R105 R302 R303 JC301 R403 R402 R461 R441 R431 R451 R432 R434 R454 R442...

Page 18: ...TK DTC614TK DTC614TK DTC614TK DTC614TK 100p 100p 1k 0 47 1k 0 47 0 0 47 1k 0 001 0 001 0 012 10k 10k 0 0015 10 16V 11ES2 NTA1B 11ES2 NTA1B 11ES2 NTAB1 11ES2 NTA1B 11ES2 NTA1B 11ES2 NTA1B 11ES2 NTA1B 11ES2 NTA1B 47p 100 0 001 10 16V 10 16V 10 16V 10 16V 0 47 1k 47 16V 47 11ES2 NTA1B 11ES2 NTA1B BD3808FS 100 10V 11ES2 NTA1B 0 22 1N5404TU 3300 16V 16P MUN2211T1 MUN2111T1 47 16V 0 22 0 22 1k 47k 10 16...

Page 19: ... 0 001 100k 0 01 47 16V MUN2111T1 330p 330p 330p 10k 0 01 32 768KHz 0 0022 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A13 A12 C1 C2 C5 C6 C7 C8 C9 C10 TEL ACC TEST RCIN1 RCIN0 UN2 UN5 UN3 KEY1 KEY0 L CLK EEP SDA EEP SCL TA7 TA8 TA9 TA2 TA6 TA5 TA3 TA4 TA2 TA6 TA5 TA3 TA4 TA8 TA7 TA10 TA9 I2C SCL I2C SDA L CE L DA AMPON DIAG TAPE RCH TAPE LCH UN1 RE_IN1 RE_IN0 D_SW SIR BEEP UN4 SMETER TUMUTE M COND VOLATT ...

Page 20: ...MM3Z18VST1 MM3Z6V8ST1 MM3Z6V8ST1 0 01 0 01 0 01 0 01 100 100 100 100 100 10k 10k 100 10k MMDL914T1 100 220k 10k MM3Z18VST1 10k 0 001 47k 2 2 50V 47k MSD601 RT1 4 7k 0 1F 5 5V 100 10V MM3Z18VST1 1k MUN2211T1 100k 100k XC61CN4302MR MMDL914T1 14P 8P 3P MSD601 RT1 MM1175 MM3Z18VST1 MM3Z18VST1 100 100 0 047 0 47 0 MM3Z6V2ST1 15k 470 16V 100 MA2ZD14001S0 B1 B2 B3 B4 B5 B6 B7 C1 C2 C5 C6 C7 C8 C9 C10 TEL...

Page 21: ...D CN901 1 861 773 11 11 CONDUCTOR SIDE SUB BOARD A MAIN BOARD CN701 1 A1 S1 A2 K1 LSW801 S2 K2 14 Page 22 Page 17 6 7 SCHEMATIC DIAGRAM SUB Board CNP801 LSW801 14P RE 1 GND GND RE 0 SIRCS SUB B KEY B RE 1 SIRCS KEY 0 KEY 1 RE 0 FLASH_W GND GND 1 14 CLK LCD CE LCD DATA LCD DOOR SW D_SW B CLK CE DATA NC KEY_IN1 KEY_IN0 B DISPLAY Page 20 Page 23 ...

Page 22: ...1 S918 S901 RE901 C957 C958 C554 R971 R927 R928 C552 C553 R952 R902 R901 R922 R904 D905 R954 R956 R955 R903 IC905 C955 R957 R959 C952 R958 C953 R960 R961 R917 R951 R908 R913 CN901 C951 R915 R916 R909 R907 R912 R905 R914 R906 R910 R919 R953 R918 R923 D951 D906 D902 D903 R940 R941 R943 R972 R974 R973 R975 R976 R924 Q501 R977 R980 R921 R925 R981 R982 R926 R978 R911 C954 D904 D901 R947 C956 IC901 R979...

Page 23: ... COM2 COM3 COM4 COM1 COM2 COM3 COM4 COM1 COM4 COM1 COM2 COM3 COM4 COM1 COM2 COM3 COM4 COM4 S2 S3 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S23 S24 S25 S26 S27 S28 S29 S30 S31 S32 S33 S34 S35 S36 S37 S38 S39 S40 S41 S42 S43 S44 S45 S46 S47 S48 S49 S50 S51 S52 S53 S54 S55 S56 S1 S4 S22 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S22 S23 S24 S25 S26 S27...

Page 24: ...G FILTER GAIN ATT 10 to 29dB dB 2ND ORDER LPF MUTE MUTE MIX 6 7 8 9 10 11 12 3 4 5 2 1 DGND SDA SCL MUTE ADJ VCC SEL OUTF1 OUTR1 OUTF2 OUTR2 18 17 OUTS1 OUTS2 DS12 DS22 DS32 AGND FIL AP1 AP2 B1 B2 C1 C2 D1 D2 DS11 DS21 DS31 AN 13 14 NC NC 15 16 VCC VCC 2 TONE PASS TONE PASS IC581 MM1175XFF IC751 TDA8588J N1 RESET SWITCH BATT SWITCH 1 2 3 4 5 6 7 8 9 10 14 13 12 11 BUS ON OUT RESET OUT BATT CLK OUT...

Page 25: ...owledge signal wake up signal input terminal for the key entry Acknowledge signal is input to accept any function key in the standby status On at input of H 27 DAVN I Data transmit completed detection signal input from the RDS decoder Not used 28 BUIN I Back up power supply detection signal input terminal L is input at low voltage 29 SIRCS I SIRCS signal input terminal 30 TUATTIN I Attenuate contr...

Page 26: ...t used 74 EEP_SIO I O Two way data bus with the EEPROM 75 EEP_CKO O Serial data transfer clock signal output to the EEPROM 76 DIMMER O LCD back light automatic dimmer control signal output terminal Not used 77 NCO O Not used 78 DOORSW I Front panel open close detection input terminal L close 79 DOORIND O Illumination LED drive signal output of the sub panel 80 81 NCO O Not used 82 AD_ON O A D conv...

Page 27: ...X 3384 672 1 PANEL ASSY SUB 2 3 042 244 01 SCREW T 3 1 792 195 11 CABLE FLEXIBLE FLAT 14 CORE 4 X 3384 259 1 LOCK ASSY 5 3 040 990 01 BUTTON EJECT Z 6 3 935 003 01 SPRING TORSION 7 3 027 437 12 DOOR CASSETTE 8 X 3384 203 1 GEAR ASSY 10 3 260 247 01 CUSHION SUB PANEL 11 A 3283 618 A MAIN BOARD COMPLETE 12 2 021 848 01 SHEET TU GROUND 13 3 012 859 21 CAP 25 RUBBER 14 1 776 527 61 CORD WITH CONNECTOR...

Page 28: ...X 3384 284 1 PANEL ASSY SVX FRONT BACK 56 X 3378 390 3 CASE PANEL 57 A 3282 083 A FRONT PANEL ASSY FP XR F5100EE 58 X 3384 501 2 PLATE SUB ASSY N LIGHT GUIDE CN901 1 817 158 11 PLUG CONNECTOR 14P LCD901 1 805 456 11 DISPLAY PANEL LIQUID CRYSTAL RE901 1 478 474 11 ENCODER ROTARY JOG 2 7 685 106 19 SCREW P 2X10 TYPE2 NON SLIT LCD901 not supplied not supplied not supplied not supplied not supplied CN...

Page 29: ...HOUSING 159 3 020 532 02 ARM SUCTION 160 3 020 534 01 HANGER 161 3 933 346 01 CATCHER 162 3 933 344 24 GUIDE C 163 3 927 100 21 SCREW PS 2X10 SPECIAL 164 3 364 151 01 WASHER 165 A 3220 811 A MECHANISM DECK ASSY MG 25L 136 166 3 017 302 01 BELT 25 167 3 231 940 01 FLYWHEEL HF 168 3 701 437 21 WASHER HP901 1 500 196 31 HEAD MAGNETIC PLAYBACK M901 A 3291 665 A MOTOR ASSY MAIN CAPSTAN REEL 6 7 624 104...

Page 30: ... 09 DIODE SML 310VTT86 ILLUMINATION LED909 8 719 053 09 DIODE SML 310VTT86 ILLUMINATION LED910 8 719 053 09 DIODE SML 310VTT86 ILLUMINATION LED911 8 719 053 09 DIODE SML 310VTT86 ILLUMINATION LED912 8 719 053 09 DIODE SML 310VTT86 ILLUMINATION LED913 8 719 053 09 DIODE SML 310VTT86 ILLUMINATION LED914 8 719 053 09 DIODE SML 310VTT86 ILLUMINATION LED915 8 719 053 09 DIODE SML 310VTT86 ILLUMINATION ...

Page 31: ... SOURCE A 3283 618 A MAIN BOARD COMPLETE 7 685 134 19 SCREW P 2 6X8 TYPE2 NON SLIT 7 685 793 09 SCREW PTT 2 6X8 S 7 685 795 09 SCREW PTT 2 6X12 S CAPACITOR C12 1 104 665 11 ELECT 100uF 20 25V C13 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C14 1 124 589 11 ELECT 47uF 20 16V C15 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C19 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C81 1 115 467 11 CERAMIC CHIP 0 22uF 10 10V...

Page 32: ... C752 1 124 257 00 ELECT 2 2uF 20 50V C753 1 115 467 11 CERAMIC CHIP 0 22uF 10 10V C754 1 162 923 11 CERAMIC CHIP 47PF 5 50V C755 1 124 233 11 ELECT 10uF 20 16V C756 1 124 233 11 ELECT 10uF 20 16V C757 1 124 233 11 ELECT 10uF 20 16V C758 1 124 233 11 ELECT 10uF 20 16V C759 1 124 584 00 ELECT 100uF 20 10V C762 1 125 891 11 CERAMIC CHIP 0 47uF 10 10V C763 1 125 891 11 CERAMIC CHIP 0 47uF 10 10V C764...

Page 33: ... 10W R205 1 216 838 11 METAL CHIP 27K 5 1 10W R241 1 216 833 11 METAL CHIP 10K 5 1 10W R242 1 216 821 11 METAL CHIP 1K 5 1 10W R301 1 216 851 11 METAL CHIP 330K 5 1 10W R302 1 216 835 11 METAL CHIP 15K 5 1 10W R303 1 216 829 11 METAL CHIP 4 7K 5 1 10W R304 1 249 393 11 CARBON 10 5 1 4W R352 1 249 383 11 CARBON 1 5 5 1 4W R353 1 216 829 11 METAL CHIP 4 7K 5 1 10W R354 1 216 833 11 METAL CHIP 10K 5 ...

Page 34: ...651 1 249 417 11 CARBON 1K 5 1 4W R652 1 216 841 11 METAL CHIP 47K 5 1 10W R653 1 216 833 11 METAL CHIP 10K 5 1 10W R654 1 216 833 11 METAL CHIP 10K 5 1 10W R671 1 216 809 11 METAL CHIP 100 5 1 10W R672 1 247 807 31 CARBON 100 5 1 4W R673 1 218 871 11 METAL CHIP 10K 0 5 1 10W R674 1 216 849 11 METAL CHIP 220K 5 1 10W R701 1 218 871 11 METAL CHIP 10K 0 5 1 10W R702 1 218 871 11 METAL CHIP 10K 0 5 1...

Page 35: ...AME ASSY FITTING 502 3 261 758 01 COLLAR 503 3 246 471 01 KEY FRAME 504 1 776 527 61 CORD WITH CONNECTOR ISO POWER 505 1 465 459 31 ADAPTER ANTENNA 506 X 3381 154 1 SCREW ASSY BS4 FITTING 502 503 KEY FRAME 2 ANTENNA ADAPTER 1 FITTING SCREW 1 BUSHING 1 501 FITTING FRAME ASSY 1 504 FITTING SCREW ASSY BS4 505 POWER CORD 1 506 COLLAR 1 K 5 8 4 ...

Page 36: ...STORY Clicking the version allows you to jump to the revised page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2004 04 New ...

Reviews: