Sony XR-55X92K Original Manual Download

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9-888-901-42

LCD TV

Sony EMCS (Malaysia) Sdn. Bhd., HES-M

ORIGINAL MANUAL ISSUE DATE: 2022.04

Conditions of Use:
(1) Please use this information only for the purpose of performing repair and recycling Sony products. Using this information

for any purpose other than the purpose described foregoing is forbidden.

(2) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part

without the prior written permission of the author.

Revision of Information:
This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-to-
date before using it.

Dismantling Information forUse

by ProfessionalRecyclers

Model:

XR-55X90K

XR-65X90K

XR-75X90K

XR-85X90K

XR-55X92K

XR-65X92K

XR-75X92K

XR-55X93K

XR-65X93K

XR-75X93K

XR-55X94K

XR-65X94K

XR-75X94K

Summary of Contents for XR-55X92K

Page 1: ...y replicate reproduce alter translate transmit sell lease or distribute this information in whole or in part without the prior written permission of the author Revision of Information This information may be changed or updated at any time without any prior notice Please confirm that this information is up to date before using it Dismantling Information forUse by ProfessionalRecyclers Model XR 55X9...

Page 2: ... TX440E RMF TX520E CEI UKA RMF TX800U RU3 XR 65X92K RMF TX800U RMT TX440E CEI XR 65X93K RMF TX900U RMT TX440E CEI XR 65X94K RMF TX900U RMT TX440E CEI UKA XR 75X90K RMF TX800U RMT TX440E RMF TX520E CEI UKA RMF TX800U RU3 XR 75X92K RMF TX800U RMT TX440E CEI XR 75X93K RMF TX900U RMT TX440E CEI XR 75X94K RMF TX900U RMT TX440E CEI UKA XR 85X90K RMF TX800U RMT TX440E CEI UKA RMF TX800U RU3 RMF TX800U RM...

Page 3: ...details 2 OPTIONAL EQUIPMENTS i Screwdriver e g 0 Phillips Screwdriver ii Parts Tray for loose screws and small items iii Flashlight iv Service Manual Common for t shooting information 3 For Surface Mounted Parts Connectors Hot Air Type soldering Iron is needed Thickness approx 1 5mm Diameter 20 25mm wrap in tape L 50mm Plastic or Metal Ruler In case of Metal ruler wrap in tape L 50mm for prevent ...

Page 4: ... of electric shock do not perform any servicing other than that stated in the operating instructions unless you are qualified to do so 3 WARNING An isolation transformer should be used during any service to avoid possible shock hazard because of live chassis The chassis of this receiver is directly connected to the ac power line The replaceable fuse should be in the neutral of the mains supply Whe...

Page 5: ...s of time Panel refresh can also be performed manually and should only be used if image retention is very noticeable or you see the following message Panel refresh did not finish Caution The Panel refresh function may affect the panel As a reference perform the Panel refresh only once a year do not perform it more than once a year as it may affect the usable life of the panel Panel refresh takes a...

Page 6: ...t strap to be checked daily Use Multi meter to make sure resistance of ESD wrist strap is OK R 750K Ohms to 35Mega Ohms ESD cushion sheet Please use a bag containing the board or a special seat Things to prepare in advance 1 Caution for Board handling Stress Be sure to observe the following contents 6 SAFETY NOTES ...

Page 7: ...t it on ESD cushion sheet slowly Do not stack up Keep vertical position and put in take out from Box Always put into ESD bag then place into Box Container Box 2 Caution for Board handling ESD Be sure to observe the following contents When take off Rear Cover do not touch to board Use ESD wrist strap SAFETY NOTES ...

Page 8: ...al part of the chassis of the TV with the wristband grounded Below is a grounding example of each model K 65Z9F Caution ESD wrist strap to be checked daily Use Multi meter to make sure resistance of ESD wrist strap is OK R 750K Ohms to 35Mega Ohms 8 1 4 Caution About the Lithium Battery 1 Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type 2 Outer c...

Page 9: ...r safety reasons repairing the Power board and or Inverter board is prohibited 1 6 Leakage Test To protect electric shock when customer touch the terminal Leakage current can be measured by V Voltmeter or oscilloscope r m s or peak reading Stabilized power supply instrument and isolated voltage transformer Use too much current capacity and isolated voltage transformer does not need to use stabiliz...

Page 10: ...ot side of the receptacle and the retaining screw Try both slots if necessary to locate the hot side on the line the lamp should light at normal brilliance if the screw is at ground potential see Figure 3 Figure 3 Checking for earth ground The servicing of these boards requires special precautions It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of ...

Page 11: ...Wrap coin in tape 55mmX25mm Thickness of coin approximately 2mm Unhook two hooks closest to center simultaneously to prevent lock back Refer to the next page for the location of hooks Unhook both hooks using coin or jig Use mirror or touch the line to assist locating the hook position REAR COVER 1 2 1 2 3 Coin 3 DISASSEMBLY AND REMOVAL CAUTION 55 ...

Page 12: ...er Ensure the jig or ruler is pulled backward DO NOT pivot on bezel when inserting the jig or ruler Backward OK Do NOT pivot on bezel NG 42mm 325mm 86mm 162mm Bottom Hook Position 3 2 1 Ruler or jig to release corner hook Wrap ruler with tape to prevent scratch REAR COVER DISASSEMBLY AND REMOVAL CAUTION 55 ...

Page 13: ... cover by hand and use a ruler or jig to remove the hook of the rear cover back chassis Flex the rear cover outward to remove the hook Support set with arm 1 2 Total rear cover back chassis 4 hooks REAR COVER DISASSEMBLY AND REMOVAL CAUTION 55 ...

Page 14: ...al rear cover back chassis hooks 4 hooks 14 5 Unhook right side hooks Remove the side hooks Pull the rear cover below the side jack to remove the hook Remove the remaining side hooks 1 2 1 2 3 REAR COVER DISASSEMBLY AND REMOVAL CAUTION 55 ...

Page 15: ...hooks 15 6 Unhook top row Tilt the rear cover and push upwards on the left and right side Pull the rear cover below the side jack to remove the upper hook 1 2 1 Hook positioning REAR COVER DISASSEMBLY AND REMOVAL CAUTION 55 ...

Page 16: ...embly sequence Remove screws before disassembly Unplug connectors before disassembly Place the TV set facing downwards on a stable level surface before disassembly and assembly of parts and shaded parts are critical for safety Replace only with part number specified Parts contain confidential information Strictly follow the instruction whenever the components are repaired and or replaced Stand 19 ...

Page 17: ...S 10 A 5042 766 A COMPL_SVC_BM5STY_EUUK_FT Printed Circuit Board incl capacitors 12 1 013 618 21 G21P STATIC CONVERTER TV Internal Power Supply 16 1 014 119 11 MOUNTED PWB E T CON 55 Printed Circuit Board incl capacitors 17 A 5042 590 A COMPL SVC 22LD48C1_FT Printed Circuit Board incl capacitors 18 A 5044 464 A P MOD YDCM055DCS01 SVC SOEM Liquid Crystal Display 18 A 5044 492 A P MOD YDCM055DCS13 S...

Page 18: ...SY 4P PZ CN6602 BM5STY TW 1 4 1 007 106 11 FLEXIBLE FLAT CABLE 30P CN1000 LD55 LD65 CN6200 BM5STY 1 5 1 007 109 12 FLEXIBLE FLAT CABLE 41P CN4201 BM5STY U2 J104 T CON 1 6 1 007 111 12 FLEXIBLE FLAT CABLE 51P CN4200 BM5STY U1 J103 T CON 1 7 1 007 101 11 FLEXIBLE FLAT CABLE 20P CN3801 BM5STY J1 WIFI BT 1 8 1 007 104 11 FLEXIBLE FLAT CABLE 25P CN1200 BM5STY CN102 HT2 1 9 1 006 501 43 CONNECTOR ASSY 4...

Page 19: ...Wrap coin in tape 55mmX25mm Thickness of coin approximately 2mm Unhook two hooks closest to center simultaneously to prevent lock back Refer to the next page for the location of hooks Unhook both hooks using coin or jig Use mirror or touch the line to assist locating the hook position 1 2 3 Coin 1 2 3 REAR COVER DISASSEMBLY AND REMOVAL CAUTION 65 ...

Page 20: ...Ensure the jig or ruler is pulled backward DO NOT pivot on bezel when inserting the jig or ruler Backward OK Do NOT pivot on bezel NG Bottom Hook Position 3 2 1 Ruler or jig to release corner hook Wrap ruler with tape to prevent scratch 56mm 253mm 135mm 108mm 172mm REAR COVER DISASSEMBLY AND REMOVAL CAUTION 65 ...

Page 21: ... cover by hand and use a ruler or jig to remove the hook of the rear cover back chassis Flex the rear cover outward to remove the hook Support set with arm 1 2 Total rear cover back chassis 4 hooks REAR COVER DISASSEMBLY AND REMOVAL CAUTION 65 ...

Page 22: ...al rear cover back chassis hooks 4 hooks 22 5 Unhook right side hooks Remove the side hooks Pull the rear cover below the side jack to remove the hook Remove the remaining side hooks 1 2 3 1 2 REAR COVER DISASSEMBLY AND REMOVAL CAUTION 65 ...

Page 23: ...hooks 23 6 Unhook top row Tilt the rear cover and push upwards on the left and right side Pull the rear cover below the side jack to remove the upper hook Hook positioning 1 2 3 REAR COVER DISASSEMBLY AND REMOVAL CAUTION 65 ...

Page 24: ...embly sequence Remove screws before disassembly Unplug connectors before disassembly Place the TV set facing downwards on a stable level surface before disassembly and assembly of parts and shaded parts are critical for safety Replace only with part number specified Parts contain confidential information Strictly follow the instruction whenever the components are repaired and or replaced Stand 19 ...

Page 25: ...66 A COMPL_SVC_BM5STY_EUUK_FT Printed Circuit Board incl capacitors 12 1 013 619 22 G22P STATIC CONVERTER TV Internal Power Supply 16 1 014 121 11 MOUNTED PWB E T CON 65 Printed Circuit Board incl capacitors 16 1 014 121 21 MOUNTED PWB E T CON 65 17 A 5042 593 A COMPL SVC 22LD60C2_FT Printed Circuit Board incl capacitors 18 A 5044 462 A P MOD YDCM065DCS01 SVC SOEM Liquid Crystal Display 18 A 5044 ...

Page 26: ...SY 4P PZ CN6602 BM5STY TW 1 4 1 007 106 11 FLEXIBLE FLAT CABLE 30P CN1000 LD55 LD65 CN6200 BM5STY 1 5 1 007 108 12 FLEXIBLE FLAT CABLE 41P CN4201 BM5STY U2 J104 T CON 1 6 1 007 110 12 FLEXIBLE FLAT CABLE 51P CN4200 BM5STY U1 J103 T CON 1 7 1 007 100 11 FLEXIBLE FLAT CABLE 20P CN3801 BM5STY J1 WIFI BT 1 8 1 007 105 11 FLEXIBLE FLAT CABLE 25P CN1200 BM5STY CN102 HT2 1 9 1 006 513 34 CONNECTOR ASSY 4...

Page 27: ...Wrap coin in tape 55mmX25mm Thickness of coin approximately 2mm Unhook two hooks closest to center simultaneously to prevent lock back Refer to the next page for the location of hooks Unhook both hooks using coin or jig Use mirror or touch the line to assist locating the hook position 1 2 3 Coin 1 2 3 REAR COVER DISASSEMBLY AND REMOVAL CAUTION 75 ...

Page 28: ...Ensure the jig or ruler is pulled backward DO NOT pivot on bezel when inserting the jig or ruler Backward OK Do NOT pivot on bezel NG Bottom Hook Position 3 2 1 Ruler or jig to release corner hook Wrap ruler with tape to prevent scratch 80mm 137mm 313mm 157mm 150mm REAR COVER DISASSEMBLY AND REMOVAL CAUTION 75 ...

Page 29: ... cover by hand and use a ruler or jig to remove the hook of the rear cover back chassis Flex the rear cover outward to remove the hook Support set with arm 1 2 Total rear cover back chassis 4 hooks REAR COVER DISASSEMBLY AND REMOVAL CAUTION 75 ...

Page 30: ...al rear cover back chassis hooks 4 hooks 30 5 Unhook right side hooks Remove the side hooks Pull the rear cover below the side jack to remove the hook Remove the remaining side hooks 1 2 3 1 2 REAR COVER DISASSEMBLY AND REMOVAL CAUTION 75 ...

Page 31: ...hooks 31 6 Unhook top row Tilt the rear cover and push upwards on the left and right side Pull the rear cover below the side jack to remove the upper hook Hook positioning 1 2 3 REAR COVER DISASSEMBLY AND REMOVAL CAUTION 75 ...

Page 32: ...embly sequence Remove screws before disassembly Unplug connectors before disassembly Place the TV set facing downwards on a stable level surface before disassembly and assembly of parts and shaded parts are critical for safety Replace only with part number specified Parts contain confidential information Strictly follow the instruction whenever the components are repaired and or replaced Stand 19 ...

Page 33: ...14 123 11 MOUNTED PWB E T CON 75 Printed Circuit Board incl capacitors 17 A 5042 595 A COMPL 22LD60C1_FT Printed Circuit Board incl capacitors 18 A 5043 425 A P MOD YDCM075DCS02 Liquid Crystal Display SET PART LIST 33 EXPLODED VIEW PART LIST 75 OTHER PARTS PART NO DESCRIPTION REMARKS 1 005 621 12 C7L AC POWER CORD SETS EU CEI RU3 Cable 1 005 628 13 C7L AC POWER CORD SETS UK UKA Cable ...

Page 34: ... BM5STY TW 1 4 1 007 116 11 FLEXIBLE FLAT CABLE 30P CN1000 LD75 CN8200 BM5STY 1 5 1 011 898 12 FLEXIBLE FLAT CABLE 41P CN4201 BM5STY U2 J104 T CON 1 6 1 011 900 12 FLEXIBLE FLAT CABLE 51P CN4200 BM5STY U1 J103 T CON 1 7 1 007 100 11 FLEXIBLE FLAT CABLE 20P CN3801 BM5STY J1 WIFI BT 1 8 1 007 105 11 FLEXIBLE FLAT CABLE 25P CN1200 BM5STY CN102 HT2 1 9 1 006 514 13 CONNECTOR ASSY 4P SP CN3550 BM5A CN6...

Page 35: ...Wrap coin in tape 55mmX25mm Thickness of coin approximately 2mm Unhook two hooks closest to center simultaneously to prevent lock back Refer to the next page for the location of hooks Unhook both hooks using coin or jig Use mirror or touch the line to assist locating the hook position 1 2 3 Coin 1 2 3 REAR COVER DISASSEMBLY AND REMOVAL CAUTION 85 ...

Page 36: ...Ensure the jig or ruler is pulled backward DO NOT pivot on bezel when inserting the jig or ruler Backward OK Do NOT pivot on bezel NG Bottom Hook Position 3 2 1 Ruler or jig to release corner hook Wrap ruler with tape to prevent scratch 91mm 165mm 303mm 190mm 199mm REAR COVER DISASSEMBLY AND REMOVAL CAUTION 85 ...

Page 37: ... cover by hand and use a ruler or jig to remove the hook of the rear cover back chassis Flex the rear cover outward to remove the hook Support set with arm 1 2 Total rear cover back chassis 4 hooks REAR COVER DISASSEMBLY AND REMOVAL CAUTION 85 ...

Page 38: ...al rear cover back chassis hooks 4 hooks 38 5 Unhook right side hooks Remove the side hooks Pull the rear cover below the side jack to remove the hook Remove the remaining side hooks 1 2 3 2 1 REAR COVER DISASSEMBLY AND REMOVAL CAUTION 85 ...

Page 39: ...row 9 hooks 39 6 Unhook top row Tilt the rear cover and push upwards on the left and right side Pull the rear cover below the side jack to remove the upper hook Hook positioning 1 2 3 DISASSEMBLY AND REMOVAL CAUTION 85 ...

Page 40: ...disassembly sequence Remove screws before disassembly Unplug connectors before disassembly Place the TV set facing downwards on a stable level surface before disassembly and assembly of parts and shaded parts are critical for safety Replace only with part number specified Parts contain confidential information Strictly follow the instruction whenever the components are repaired and or replaced Sta...

Page 41: ...1 11 MOUNTED PWB E T CON 85 Printed Circuit Board incl capacitors 15 A 5039 794 A COMPL 22LD60A1_FT Printed Circuit Board incl capacitors 16 A 5043 419 A P MOD YDCM085DCU02 Liquid Crystal Display SET PART LIST 41 EXPLODED VIEW PART LIST 85 PART NO DESCRIPTION REMARKS 1 005 621 12 C7L AC POWER CORD SETS EU CEI RU3 Cable 1 005 628 13 C7L AC POWER CORD SETS UK UKA Cable OTHER PARTS ...

Page 42: ... 1 014 502 11 FLEXIBLE FLAT CABLE 30P CN1000 LD85 CN6200 BM5STY 1 5 1 014 504 11 FLEXIBLE FLAT CABLE 41P CN4201 BM5STY J104 T CON 1 6 1 014 506 11 FLEXIBLE FLAT CABLE 51P CN4200 BM5STY J103 T CON 1 7 1 014 498 11 FLEXIBLE FLAT CABLE 20P CN3801 BM5STY J1 WIFI BT 1 8 1 014 500 11 FLEXIBLE FLAT CABLE 25P CN1200 BM5STY CN102 HT2 1 9 1 006 517 11 CONNECTOR ASSY 4P SP CN3350 BM5A CN6600 BM5STY SP 1 1 2 ...

Page 43: ...9 888 901 42 Sony EMCS Malaysia Sdn Bhd HES M English 2022 06 ...

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