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XP-EV600/EV600B/EV600D

AEP Model

UK Model

XP-EV600/EV600B

E Model

Australian Model

XP-EV600D

Chinese Model

XP-EV600B/EV600D

SERVICE MANUAL

PORTABLE CD PLAYER

Sony Corporation

Personal Audio Company

Published by Sony Engineering Corporation

9-877-195-04

2003L16-1

© 2003.12

SPECIFICATIONS

Ver 1.3  2003. 12

Model Name Using Similar Mechanism

D-EJ760

CD Mechanism Type

CDM-3325ER

Optical Pick-up Name

DAX-25E

Photo: XP-EV600

System

Compact disc digital audio system

Laser diode properties

Material: GaAlAs
Wavelength: 

λ

 = 780 nm

Emission duration: Continuous
Laser output: Less than 44.6 

µ

W (This output is the value

measured at a distance of 200 mm from the objective lens
surface on the optical pick-up block with 7 mm aperture.)

Power requirements

For the area code of the model you purchased, check the
upper left side of the bar code on the package.
• Two LR6 (size AA) batteries: 3 V DC
• Two Ni-MH rechargeable batteries (size AA) (Sony

NH-7WMAA or equivalent): 2.4 V DC

• AC power adaptor (DC IN 4.5 V jack)

Dimensions (w/h/d) (without projecting
parts and controls)

Approx. 136 

×

 20.4 

×

 139 mm

Mass (excluding accessories)

Approx. 175 g

Operating temperature

5

°

C – 35

°

C

XP-EV600:

Earphones with remote control (1)
AC power adaptor (1)

XP-EV600B:

Earphones with remote control (1)
AC power adaptor (1)
Rechargeable batteries (2)
Battery carrying case (1)

XP-EV600D:

Earphones with LCD remote control (1)
AC popwer adaptor (1)
Rechargeable batteries (2)
Battery carrying case (1)

Supplied Accessories

Design and specifications are subject to change without
notice.

www. xiaoyu163. com

QQ 376315150

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TEL 13942296513

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TEL  13942296513  QQ  376315150  892498299 

TEL  13942296513  QQ  376315150  892498299 

http://www.xiaoyu163.com

http://www.xiaoyu163.com

Summary of Contents for XP-EV600

Page 1: ...el you purchased check the upper left side of the bar code on the package Two LR6 size AA batteries 3 V DC Two Ni MH rechargeable batteries size AA Sony NH 7WMAA or equivalent 2 4 V DC AC power adaptor DC IN 4 5 V jack Dimensions w h d without projecting parts and controls Approx 136 20 4 139 mm Mass excluding accessories Approx 175 g Operating temperature 5 C 35 C XP EV600 Earphones with remote c...

Page 2: ...3 Cabinet front Sub Assy 8 3 4 Upper Lid Sub Assy 9 3 5 MAIN Board 10 3 6 Motor Assy sled M902 Optical Pick up DAX 25E Turn Table Motor Assy spindle M901 10 4 ELECTRICAL CHECKING 11 5 DIAGRAMS 12 5 1 Block Diagram 13 5 2 Printed Wiring Board MAIN Board SIDE A 14 5 3 Printed Wiring Board MAIN Board SIDE B SUB Board 15 5 4 Schematic Diagram MAIN Board 1 4 16 5 5 Schematic Diagram MAIN Board 2 4 SUB ...

Page 3: ...red to check are given below FOK output IC301 9 pin When checking FOK remove the lead wire to disc motor RF signal P to P value 0 45 to 0 70 Vp p LASER DIODE AND FOCUS SEARCH OPERATION CHECK During normal operation of the equipment emission of the laser diode is prohibited unless the upper lid is closed while turning ON the S303 push switch type The following checking method for the laser diode is...

Page 4: ...use ENTER 5s stop OFF CHARGE DC IN 4 5 V external power input jack OPEN Insert the end first for both batteries Open the battery compartment lid 8E A S S 4ca 7VOL Headphones jack 3tF SKIP 3rB SKIP 2SOUND 6HOLD 5s 7VOL Display Headphones jack 5s 4ca 3r t 6HOLD 2SOUND 9DISPLAY 1P MODE Ciip www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 139...

Page 5: ...D SUB ASSY CD MECHANISM SECTION CDM 3325ER MAIN BOARD SET MOTOR ASSY SLED M902 OPTICAL PICK UP DAX 25E TURN TABLE MOTOR ASSY SPINDLE M901 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 6: ...assy upper lid assy in the direction of the arrow 6 hold knob 9 lower cabinet section 4 claw When installing it align the switch position 7 Remove the soldering q screw B2 qs SUB board qa flexible flat cable 5core www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http...

Page 7: ...onnector 2P CN403 2 connector 4P CN402 3 2 CD Mechanism Section CDM 3325ER www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 8: ...emove the open left spring in the direction of the arrow upper cabinet 3 Remove the open right spring in the direction of the arrow upper cabinet upper cabinet www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 9: ...itch unit assy 2 lid cover 1 seven screws 4 liquid crystal display panel www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 10: ...le M901 1 three screws B1 7x4 2 gear cover 4 optical pick up DAX 25E chassis 5 three screws B1 7x4 6 turn table motor assy spindle M901 3 motor assy sled M902 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 11: ...3 Press the u button 4 Check the oscilloscope waveform is as shown below A good eye pattern means that the diamond shape in the center of the waveform can be clearly distinguished RF Signal reference Waveform Eye Pattern VOLT DIV 100 mV With the 10 1 probe in use TIME DIV 500 ns To watch the eye pattern set the oscilloscope to AC range and increase the vertical sensitivity of the oscilloscope for ...

Page 12: ...age is dc 4 5 V and fed with regulated dc power supply from DC IN jack J201 Voltages and waveforms are dc with respect to ground in playback mode no mark CD PLAY Voltages are taken with a VOM Input impedance 10 MΩ Voltage variations may be noted due to normal production toler ances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal production toler ances Circled ...

Page 13: ... AD KEY2 23 39 DATA 38 CLOCK 40 LATCH 61 LRMU 62 DOUT 30 BEEP 74 PWR SW 24 AD SEL L IN 14 R IN 15 8 L OUT HEADPHONE AMP IC701 MUTE 18 BEEP 17 PWR SW 20 6 R OUT 68 PGM SDTI 67 PGM SDTO 69 PGM SCK 73 PGM SEL LCD SWITCH UNIT LIQUID CRYSTAL DISPLAY 56 42 60 57 SEG0 SEG14 COM0 COM3 Q202 REG Q203 25 STNG 16 VCC 20 VCCO REG B 61 62 DC IN 63 DET 68 BATM1 53 VM1 5 SP VCC2 1 SP VCC1 64 DC INS 12 VIN 8 LG WA...

Page 14: ...P413 S R214 S301 S302 L208 L210 S303 TAP304 VL TJ305 OPEN TP402 T TP406 F TP402 T TP401 F C322 R339 S305 C402 D402 R405 D401 SL401 VL L405 L401 C433 C428 R444 CN401 TP421 VL TP422 VL TP702 RCH TP701 LCH TP417 VL TP420 VL TP418 VL TP444 VL TP419 VL 2 C719 4 1 M901 SPINDLE MOTOR ON OFF HOLD c 1 80 20 21 40 41 60 61 VOL OPEN CLOSE 2 1 E A S S 1 4 5 1 3 15 OPTICAL PICK UP BLOCK DAX 25E SWITCH LIQUID C...

Page 15: ...205 R212 C237 R234 Q206 FB207 C231 R218 C226 C225 L205 TJ210 AU GND TJ209 A GND TJ307 HOLD R340 R215 R216 L215 TP202 D GND DSP TP301 D GND uCOM TJ301 PWRSW TP306 VL TP703 VL C230 C314 R303 R304 C312 R322 C713 C712 R705 C715 R708 R706 R702 C320 R312 C317 C310 R306 R305 R321 C304 C301 C302 R320 R315 R308 R310 C311 R327 R325 R323 SL301 VL TP303 VL TJ203 BATC C211 Q202 D205 R211 D204 J201 Q203 TJ202 B...

Page 16: ...R444 R720 C434 R436 C437 CN401 D402 R409 C404 TJ401 R423 R410 R418 C407 C436 IC402 C422 C426 X402 C428 C427 0 1 4700p 0 47 0 47 100p 2200p 2200p 470p 470p 470p 470p FRDR FFDR TRDR TFDR SRDR SFDR 47 4V 0 1 0 1 1 4 7 0 1 4 7 RF GND F T T E 2 2k 10k 1M 220k 10k 470k 0 47k 22k 22k 22k 22k 22k 100k 100k 220 2 2k 0 0 0 0 0 0 TC75S57F TE85R 22k 470k 47k 0 MA111 TX 0 100k 0 47 0 1 0 0 1 0 1 0 1 47 6 3V 47...

Page 17: ...FB704 R718 C719 L701 R717 J701 J381 R706 R705 1 2 2 2 2 470p 470p 0 1 0 47 LCH RCH 0 1 0 1 0 1 10p 10p HP R OUT HP L OUT HP GND RM KEY OPEN HOLD G PRO TA2120FN EL 4 7k 22k 47k 47k 22k 22 6 3V 47 6 3V 220 4V 4 7 0 0 470 220k 0 0 4 7 470 4 7k 4700p MSM51V17400F 10TK FS 22 6 3V 22 6 3V 4 7 220 4V 1k DTA114TUA T106 5P 5P 220k 10k 0 001 0 0 1 1 See page 20 for IC Block Diagrams w w w x i a o y u 1 6 3 ...

Page 18: ...222 R217 R220 C234 IC201 R213 R221 220 6 3V 2SC4116GL TE85L 4700pB 4700pB 4700pB 0 022 0 022 1 U V W COM 1 1 1 1000p 0 22 B BATC B DC 2SC4081T106 MAIN_GND 220 6 3V 1000p 0 047 2200p 0 1 1 0 22 DC 4 7 VCC2 VCPU 0 0 0 2SB1237TV2PQR 0 470 MA2YD2300LS0 100 1 2 2 220 4V 2SB167900LSO 100k 0 0 47k 100k MA2H735 TX SO 2SB167900LSO 0 100k 4 7 470k 100k MA111 TX 10k 220 6 3V 0 0 4P 2P 22k 100k 100k MA111 TX ...

Page 19: ...4 TP202 R315 C321 S301 S302 CN301 R324 IC301 0 0 0 0 1 0 1 0 1 0 22 PWRSW OPSTB OPGSW XRST 4700p 4700p 4700p 4700p 4700p 4700p 0 01 BEEP 0 1 0 22 D_GND UCOM A_GND AU_GND 100k 0 1k 1k 10 4V 22k 100k 47k 100k 100k 100k 100k 100k 0 0 0 0 0 0 0 0 100k 22k MA2ZD14001S0 10k 0 0 0 0 0 4700p 47k D_GND DSP 100k 0 01 26P 47k See page 12 for Waveforms Ver 1 1 2003 06 w w w x i a o y u 1 6 3 c o m Q Q 3 7 6 3...

Page 20: ...C AVDD3 BIAS ASY_I ASY_O AVSS3 VPCO CVTL CVTV FILO FILI PCO VDDI XPCK XUGF GFS CZPO COUT MIRR FOK DFCK ATSK DOUT LRMU VSSI TEST TEST1 AVDD2 AOUT2 VREFR AVSS2 AVSS1 VREFL AOUT1 AVDD1 XVSS XTAO XTAI XVDD HPVDD HPR HPL HVSS XTSL EXCK SBSO XWIH XEMP SQSO SCLK BQCK VSS0 R4M XWRE B A VC VSS2 FRDR FFDR TRDR TFDR SRDR SFDR SSTP MDS MDP SYNC VDD2 LRCK_O LRCK_I PCMD_O PCMD_I BCK_O BCK_I DVDD A3 A2 A1 A0 A10...

Page 21: ...ection signal input Key input terminal Remote control key input DC IN voltage detection input terminal also using detection of DC IN existence CD DOOR OPEN CLOSE detection switch S303 signal input Not used Beep sounds output terminal to TA2120FN IC701 Communication data bus input or output to the remote control only EV600D is used Not used Not used Not used Not used Not used Not used E A S S switc...

Page 22: ...ck up voltage control output H gain up RF AMP gain control output H gain up Reset signal output to BH6580KV F IC201 and CXD3048R IC402 Not used Pin Name FG_I PGMSEL_O PWRSW_O XPOWLT_O CHGGND_SL_I XOPSTBY_O OPGSW_O XRESET_O C2POEN_O www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315...

Page 23: ...PEN 3 3 249 069 01 SPRING TENSION 4 X 3382 967 1 CABINET FRONT SUB ASSY EV600D 4 X 3383 389 1 CABINET FRONT SUB ASSY EV600 EV600B 5 3 245 862 31 SCREW B2 TAPPING 6 X 3382 962 1 LID SUB ASSY UPPER EV600 6 X 3382 965 1 LID SUB ASSY UPPER EV600B 6 X 3383 459 1 LID SUB ASSY UPPER EV600D 6 X 3383 460 1 LID SUB ASSY UPPER EV600D 7 3 249 067 01 SPRING FULL OPEN LEFT 8 3 249 068 01 SPRING FULL OPEN RIGHT ...

Page 24: ...3 249 066 01 TERMINAL BOARD RELAY BATTERY 58 3 249 054 11 CABINET LOWER EV600D 58 3 249 054 21 CABINET LOWER EV600 EV600B 59 3 249 059 01 KNOB HOLD 60 3 249 055 01 LID BATTERY 61 3 254 581 01 CUSHON COMTACT 53 52 52 61 58 60 59 57 61 not supplied CD mechanism section CDM 3325ER not supplied www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL ...

Page 25: ...22 298 01 RACK 110 3 222 299 01 SPRING RACK RETAINER 111 3 348 998 31 SCREW M1 4X2 5 TAPPING PAN M901 A 3180 965 A MOTOR ASSY TURN TABLE SPINDLE M902 A 3180 966 A MOTOR ASSY SLED SLED The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified 101 108 103 106 105 107 111 109 110 101 104 102 M902 M901 www xiaoyu163 com QQ376315150 9...

Page 26: ...IC CHIP 0 0022uF 10 50V C234 1 135 201 11 TANTALUM CHIP 10uF 20 4V C235 1 115 467 11 CERAMIC CHIP 0 22uF 10 00 10V C237 1 125 837 91 CERAMIC CHIP 1uF 10 6 3V C238 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C239 1 165 176 11 CERAMIC CHIP 0 047uF 10 00 16V C240 1 164 156 11 CERAMIC CHIP 0 1uF 25V C301 1 162 968 11 CERAMIC CHIP 0 0047uF 10 50V C302 1 162 968 11 CERAMIC CHIP 0 0047uF 10 50V C303 1 135 2...

Page 27: ...07 1 216 864 11 METAL CHIP 0 5 1 16W FB381 1 500 234 22 FERRITE 0uH EV600D FB382 1 500 234 22 FERRITE 0uH EV600D FB701 1 500 234 22 FERRITE 0uH FB702 1 500 234 22 FERRITE 0uH FB703 1 500 234 22 FERRITE 0uH FB704 1 500 234 22 FERRITE 0uH IC IC201 6 703 034 01 IC BH6580KV IC301 6 802 606 01 IC T5AW5 C7 EV600 EV600B IC301 6 802 607 01 IC T5AJ4 C7 EV600D IC401 8 759 594 55 IC TC75S57F TE85R IC402 8 75...

Page 28: ...7 11 METAL CHIP 22K 5 1 16W R413 1 216 837 11 METAL CHIP 22K 5 1 16W R414 1 216 837 11 METAL CHIP 22K 5 1 16W R415 1 216 837 11 METAL CHIP 22K 5 1 16W R416 1 216 837 11 METAL CHIP 22K 5 1 16W R418 1 216 825 11 METAL CHIP 2 2K 5 1 16W R419 1 216 857 11 METAL CHIP 1M 5 1 16W R420 1 216 833 11 METAL CHIP 10K 5 1 16W R421 1 216 845 11 METAL CHIP 100K 5 1 16W R423 1 216 793 11 METAL CHIP 4 7 5 1 10W R4...

Page 29: ... EV600B UK EV600D HK 0 1 477 502 21 ADAPTOR AC AC ES455K TW 0 1 477 503 21 ADAPTOR AC AC ES455K AUS 1 477 745 11 REMOTE COMMANDER RM Z1C003 EV600D 1 477 746 11 REMOTE COMMANDER RM Z1C003 EV600 EV600B 1 542 529 11 HEADPHONE HP 170 0 1 569 007 12 ADAPTOR CONVERSION 2P EV600 E33 1 756 307 21 BATTERY NICKEL HYDRIGEN EV600B EV600D 3 252 476 11 MANUAL INSTRUCTION A DHC 7 ENGLISH FRENCH EV600 EV600B AEP ...

Page 30: ... 0 2003 03 New 1 1 2003 06 Addition of E18 Australian Hong Kong and Taiwan models XP EV600D 1 2 2003 08 Addition of Chinese models XP EV600B EV600D 1 3 2003 12 Correction of the name of the REMOTE COMMANDER SPM 03058 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 h...

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