Sony Bravia XBR-55X810C Service Manual Download

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SERVICE MANUAL

Version

Date

Subject

1.0

7/2015

Original manual issue.

LCD TV

9-888-581-01

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

ORIGINAL MANUAL ISSUE DATE: 7/2015

GN1T

CHASSIS

Segment: XFLL

Summary of Contents for Bravia XBR-55X810C

Page 1: ...SERVICE MANUAL Version Date Subject 1 0 7 2015 Original manual issue LCD TV 9 888 581 01 HISTORY INFORMATION FOR THE FOLLOWING MANUAL ORIGINAL MANUAL ISSUE DATE 7 2015 GN1T CHASSIS Segment XFLL ...

Page 2: ...SERVICE MANUAL LCD TV 9 888 581 01 GN1T CHASSIS Segment XFLL ...

Page 3: ...OR XBR 65X810C Black RMT TX100U UC2 US CND KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 3 MODEL LIST MODEL COLOR COMMANDER DEST KD 49X8005C Black RMT TX100B BR6 BRAZIL KD 55X8005C Black RMT TX100B BR6 BRAZIL XBR 55X805C Black RMT TX100B LA8 CHILE PERU VENEZUELA AR4 ARGENTINA XBR 55X807C Black RMT TX100B CO1 COLOMBIA XBR 55X809C Black RMT TX100B ECU ECUADOR XBR 55X810C Black RMT TX100U UC2 US ...

Page 4: ...th an adequate number of people larger size TVs require two or more people Correct hand placement while carrying the TV is very important for safety and to avoid damages SAFETY RELATED COMPONENT WARNING Components identified by shading and mark on the schematic diagrams exploded views and in the parts list are critical for safe operation Replace these components with Sony parts whose part numbers ...

Page 5: ...rté par au moins deux personnes Lors du transport du téléviseur l emplacement des mains est très important pour votre sécurité ainsi que pour éviter de causer des dommages ALERTE Afi n d eviter tout risque d electrocution provenant d un chassis sous tension un transformateur d isolement doit etre utilise lors de tout depannage Le chassis de ce recepteur est directement raccorde a l alimentation du...

Page 6: ...res or in areas of high humidity for an extended period of time 4 Do not expose the LCD panel to direct sunlight 5 Avoid contact with water It may cause a short circuit within the module 6 Disconnect the AC power when replacing the backlight CCFL or inverter circuit High voltage occurs at the inverter circuit at 650Vrms 7 Always clean the LCD panel with a soft cloth material 8 Use care when handli...

Page 7: ...eplaced Be absolutely certain that you have replaced all the insulators 4 Look for unauthorized replacement parts particularly transistors that were installed during a previous repair Point them out to the customer and recommend their replacement 5 Look for parts which though functioning show obvious signs of deterioration Point them out to the customer and recommend their replacement 6 Check the ...

Page 8: ...alog meters must have an accurate low voltage scale The Simpson s 250 and Sanwa SH 63TRD are examples of passive VOMs that are suitable Nearly all battery operated digital multimeters that have a 2 VAC range are suitable see Figure A How to Find a Good Earth Ground A cold water pipe is a guaranteed earth ground the cover plate retaining screw on most AC outlet boxes is also at earth ground If the ...

Page 9: ...cur RED LED blinking count Detection Items 2x G B Main 12V over voltage MAIN_POWER 3x B Main 5 0V failure DC_ALERT B S Audio amp protection AUD_ERR B Tuner or demodulator I2C No ACK TU_DEMOD Note 1 B HDMI Switch Equalizer I2C communication error HDMI_EQ Note 2 Note 1 Note 2 Both functions were disabled but remains on the Self diagnosis screen like in the next page Note 2 There are some sets which ...

Page 10: ...000 000000000000 000 007 TEMP_ERR 150101000200 150101000002 000000000000 002 007 4KBE_ERR 000000000000 000000000000 000000000000 000 008 SW_ERR 000000000000 000000000000 000000000000 000 Back 00005 00414 00002 Home Exit Panel Operation Time is recorded every 30 min but Total Operation Time is recorded every 1 hr Therefore the panel op time might become larger than the total op time Smart Core Red ...

Page 11: ... standby mode press buttons on the remote commander sequentially in rapid succession as shown below SELF DIAGNOSIS FUNCTION Since the diagnostic results displayed on the screen are not automatically cleared always check the self diagnostic screen After you have completed the repairs clear the result display to 0 Clearing the Self Check Diagnostic List Panel operation time Press the Channel 7 Chann...

Page 12: ...n the yellow frame Therefore please be careful in the case of the disassembly or assembly of parts 1 1 1 STAND AND NECK 1 1 KD 49X8005C 4 screws SCREW PSW M5X12 P N 2 580 607 01 STAND NECK NECK STAND SHAFT L SWN A Screw SCREW PSW M5X12 P N 2 580 607 01 Screw SCREW PSW M5X12 P N 2 580 607 01 ...

Page 13: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 13 DISASSEMBLY 1 1 KD 49X8005C 1 1 2 LABEL REAR TERMINAL AND LABEL SIDE TERMINAL W LABEL SIDE TERMINAL W LABEL REAR TERMINAL ...

Page 14: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 14 DISASSEMBLY 1 1 KD 49X8005C 1 1 3 AC COVER AND POWER SUPPLY CORD AC COVER 1 2 3 4 POWER SUPPLY CORD Screw SCREW PSW M4X10 P N 4 159 298 01 5 ...

Page 15: ...807C 809C 810C 15 DISASSEMBLY 1 1 KD 49X8005C 1 1 4 COVER REAR M SWN A 2 7 screws SCREW BVTP 4X12 TYPE2 IT 3 P N 2 580 639 01 6 screws SCREW PSW M4X10 P N 4 159 298 01 10 screws SCREW PWH M3X6 P N 4 452 935 11 1 NOTE 3 COVER REAR M SWN A ...

Page 16: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 16 DISASSEMBLY 1 1 5 TAPE 1 1 KD 49X8005C TAPE TAPE TAPE ...

Page 17: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 17 DISASSEMBLY 1 1 6 TAPE AND WIRE DRESSING 1 1 KD 49X8005C TAPE TAPE 1 2 ...

Page 18: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 18 DISASSEMBLY 1 1 7 WIRE DRESSING AND SPEAKER BOX ASSY L 1 1 KD 49X8005C 1 2 4 5 3 6 SPEAKER BOX ASSY L ...

Page 19: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 19 DISASSEMBLY 1 1 8 WIRE DRESSING AND SPEAKER BOX ASSY R 1 1 KD 49X8005C 1 2 3 4 5 SPEAKER BOX ASSY R ...

Page 20: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 20 DISASSEMBLY 1 1 KD 49X8005C 1 1 9 TAPE TAPE TAPE ...

Page 21: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 21 DISASSEMBLY 1 1 10 CONNECTOR ASSY 28P 1 1 KD 49X8005C 1 2 3 CONNECTOR ASSY 28P P N 1 910 110 70 ...

Page 22: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 22 DISASSEMBLY 1 1 11 TAPE AND FLEXIBLE FLAT CABLE 51P XFC 1 1 KD 49X8005C 1 2 3 TAPE FLEXIBLE FLAT CABLE 51P XFC P N 1 849 080 11 ...

Page 23: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 23 DISASSEMBLY 1 1 12 WIRE DRESSING 1 1 KD 49X8005C ...

Page 24: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 24 DISASSEMBLY 1 1 13 SMART CORE 1 1 KD 49X8005C 1 2 SMART CORE NOTE ...

Page 25: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 25 DISASSEMBLY 1 1 14 SWITCH UNIT 1 1 KD 49X8005C 1 2 3 SWITCH UNIT ...

Page 26: ...9 55X8005C XBR 55 65X800C 805C 807C 809C 810C 26 DISASSEMBLY 1 1 15 HARNESS ASSY MAIN AND BT ANTENNA 1 1 KD 49X8005C HARNESS ASSY MAIN P N 1 910 110 71 Screw SCREW PSW M3X6 P N 2 990 421 41 1 BT ANTENNA 2 3 ...

Page 27: ... 807C 809C 810C 27 DISASSEMBLY 1 1 16 BRACKET SP L L SWN A AND BRACKET SP R L SWN A 1 1 KD 49X8005C 1 2 3 1 2 3 6 screws SCREW PSW M3X8 P N 2 580 593 01 BRACKET SP L L SWN A 6 screws SCREW PSW M3X8 P N 2 580 593 01 BRACKET SP R L SWN A ...

Page 28: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 28 DISASSEMBLY 1 1 17 BRACKET STAND L SWN 1 1 KD 49X8005C 1 BRACKET STAND L SWN 2 ...

Page 29: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 29 DISASSEMBLY 1 1 18 GL6 1 1 KD 49X8005C 1 4 GL6 3 2 6 screws SCREW PSW M3X6 W12 P N 4 256 393 12 ...

Page 30: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 30 DISASSEMBLY 1 1 19 SHEET INSULATION HRN L 1 1 KD 49X8005C 1 2 NOTE SHEET INSULATION HRN L ...

Page 31: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 31 DISASSEMBLY 1 1 20 BRACKET SIDE F MOLD 1 1 KD 49X8005C 2 3 1 BRACKET SIDE F MOLD ...

Page 32: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 32 DISASSEMBLY 1 1 21 BMFW 1 1 KD 49X8005C 2 3 1 BMFW 8 screws SCREW PSW M3X6 P N 2 990 421 41 ...

Page 33: ...on a new BMFW board GASKET BMF 4 566 117 01 However please confirm PWB P N before that If the PWB P N is old type 1 894 595 11 21 need gaskets If the PWB P N is new type suffix 12 22 or later no need gaskets There is no problem even if you were mounting a gasket on new type suffix 12 22 or later Five attachment positions of Gasket BMFW B Side view PWB P N indication location ...

Page 34: ...55X8005C XBR 55 65X800C 805C 807C 809C 810C 34 DISASSEMBLY 1 1 23 SHEET THERMAL BM AND PLATE MAIN S HRN 1 1 KD 49X8005C SHEET THERMAL BM PLATE MAIN S HRN 2 screws SCREW PSW M3X6 P N 2 990 421 41 1 2 4 NOTE 3 ...

Page 35: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 35 DISASSEMBLY 1 1 24 PLATE MAIN S SWN AND SLIDE CLAMP 1 1 KD 49X8005C PLATE MAIN S SWN 1 3 screws SCREW PSW M3X6 P N 2 990 421 41 3 2 1 2 SLIDE CLAMP ...

Page 36: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 36 DISASSEMBLY 1 1 25 LCD PANEL 1 1 KD 49X8005C LCD PANEL ...

Page 37: ...09C 810C 37 DISASSEMBLY 4 screws SCREW PSW M5X12 P N 2 580 607 01 STAND NECK NECK STAND SHAFT L SWN A 1 2 1 STAND AND NECK 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C Screw SCREW PSW M5X12 P N 2 580 607 01 Screw SCREW PSW M5X12 P N 2 580 607 01 ...

Page 38: ...XBR 55 65X800C 805C 807C 809C 810C 38 DISASSEMBLY 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 2 2 LABEL REAR TERMINAL AND LABEL SIDE TERMINAL W AND LABEL CI LABEL SIDE TERMINAL W LABEL REAR TERMINAL LABEL CI CO1 ONLY ...

Page 39: ...8005C XBR 55 65X800C 805C 807C 809C 810C 39 DISASSEMBLY 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 2 3 AC COVER AND POWER SUPPLY CORD AC COVER 1 2 3 4 POWER SUPPLY CORD Screw SCREW PSW M4X10 P N 4 159 298 01 5 ...

Page 40: ... 40 DISASSEMBLY 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 2 4 COVER REAR L SWN A 2 COVER REAR L SWN A 7 screws SCREW BVTP 4X12 TYPE2 IT 3 P N 2 580 639 01 6 screws SCREW PSW M4X10 P N 4 159 298 01 10 screws SCREW PWH M3X6 P N 4 452 935 11 1 3 NOTE ...

Page 41: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 41 DISASSEMBLY 1 2 5 TAPE 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C TAPE TAPE TAPE TAPE 120 Hz 60 Hz ...

Page 42: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 42 DISASSEMBLY 1 2 6 TAPE 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C TAPE TAPE TAPE 120 Hz 60 Hz TAPE ...

Page 43: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 43 DISASSEMBLY 1 2 7 TAPE AND WIRE DRESSING 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C ...

Page 44: ...1 2 3 4 5 SPEAKER BOX ASSY L KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 44 DISASSEMBLY 1 2 8 WIRE DRESSING AND SPEAKER BOX ASSY L 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C ...

Page 45: ...2 3 4 SPEAKER BOX ASSY R KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 45 DISASSEMBLY 1 2 9 WIRE DRESSING AND SPEAKER BOX ASSY R 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 ...

Page 46: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 46 DISASSEMBLY 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 2 10 TAPE TAPE TAPE ...

Page 47: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 47 DISASSEMBLY 1 2 11 CONNECTOR ASSY 28P 120 Hz 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 CONNECTOR ASSY 28P P N 1 910 110 69 2 3 ...

Page 48: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 48 DISASSEMBLY 1 2 12 CONNECTOR ASSY 28P 60 Hz 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 CONNECTOR ASSY 28P P N 1 910 110 67 2 3 ...

Page 49: ...9 55X8005C XBR 55 65X800C 805C 807C 809C 810C 49 DISASSEMBLY 1 2 13 FLEXIBLE FLAT CABLE 41P 120 Hz ONLY 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 TAPE 3 FLEXIBLE FLAT CABLE 41P P N 1 849 076 11 2 TAPE 4 ...

Page 50: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 50 DISASSEMBLY 1 2 14 FLEXIBLE FLAT CABLE 51P 120 Hz 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 FLEXIBLE FLAT CABLE 51P P N 1 849 075 11 2 ...

Page 51: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 51 DISASSEMBLY 1 2 15 FLEXIBLE FLAT CABLE 51P 60 Hz 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 2 TAPE 3 FLEXIBLE FLAT CABLE 51P P N 1 849 075 11 ...

Page 52: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 52 DISASSEMBLY 1 2 16 WIRE DRESSING 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C ...

Page 53: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 53 DISASSEMBLY 1 2 17 SMART CORE 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 2 SMART CORE NOTE ...

Page 54: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 54 DISASSEMBLY 1 2 18 SWITCH UNIT 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 2 3 SWITCH UNIT ...

Page 55: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 55 DISASSEMBLY 1 2 19 HARNESS ASSY MAIN 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C HARNESS ASSY MAIN P N 1 910 110 68 ...

Page 56: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 56 DISASSEMBLY 1 2 20 BT ANTENNA 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 Screw SCREW PSW M3X6 P N 2 990 421 41 2 3 BT ANTENNA ...

Page 57: ...0C 57 DISASSEMBLY 1 2 21 BRACKET SP L L SWN A AND BRACKET SP R L SWN A 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 2 3 BRACKET SP L L SWN A 1 2 3 6 screws SCREW PSW M3X8 P N 2 580 593 01 6 screws SCREW PSW M3X8 P N 2 580 593 01 BRACKET SP R L SWN A ...

Page 58: ...1 BRACKET STAND L SWN 2 KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 58 DISASSEMBLY 1 2 22 BRACKET STAND L SWN 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C ...

Page 59: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 59 DISASSEMBLY 1 2 23 GL6 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 4 GL6 3 2 6 screws SCREW PSW M3X6 W12 P N 4 256 393 12 ...

Page 60: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 60 DISASSEMBLY 1 2 24 SHEET INSULATION HRN L 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 2 NOTE SHEET INSULATION HRN L ...

Page 61: ...2 3 1 BRACKET SIDE F MOLD KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 61 DISASSEMBLY 1 2 25 BRACKET SIDE F MOLD 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C ...

Page 62: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 62 DISASSEMBLY 1 2 26 BRACKET TOP FL MOLD CO1 ONLY 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 2 3 1 BRACKET TOP FL MOLD ...

Page 63: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 63 DISASSEMBLY 1 2 27 BMFW 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 2 3 1 BMFW 8 screws SCREW PSW M3X6 P N 2 990 421 41 ...

Page 64: ...e new GASKET on a new BMFW board GASKET BMF 4 566 117 01 However please confirm PWB P N before that If the PWB P N is old type 1 894 595 11 21 need gaskets If the PWB P N is new type suffix 12 22 or later no need gaskets There is no problem even if you were mounting a gasket on new type suffix 12 22 or later Five attachment positions of Gasket BMFW B Side view PWB P N indication location ...

Page 65: ...55 65X800C 805C 807C 809C 810C 65 DISASSEMBLY 1 2 29 SHEET THERMAL BM AND PLATE MAIN S HRN 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C SHEET THERMAL BM PLATE MAIN S HRN 2 screws SCREW PSW M3X6 P N 2 990 421 41 1 2 3 4 NOTE ...

Page 66: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 66 DISASSEMBLY 1 2 30 SLIDE CLAMP 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C 1 2 SLIDE CLAMP ...

Page 67: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 67 DISASSEMBLY 1 2 31 LCD PANEL 1 2 KD 55X8005C XBR 55X805C 807C 809C 810C LCD PANEL ...

Page 68: ...805C 807C 809C 810C 68 DISASSEMBLY 4 screws SCREW PSW M5X12 P N 2 580 607 01 STAND NECK NECK STAND SHAFT 2L SWN A 1 3 1 STAND AND NECK 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 2 screws SCREW PSW M5X20 2 screws SCREW PSW M5X20 ...

Page 69: ... 55 65X800C 805C 807C 809C 810C 69 DISASSEMBLY 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 1 3 2 LABEL REAR TERMINAL AND LABEL SIDE TERMINAL W AND LABEL CI LABEL SIDE TERMINAL W LABEL REAR TERMINAL LABEL CI CO1 ONLY ...

Page 70: ...5C XBR 55 65X800C 805C 807C 809C 810C 70 DISASSEMBLY 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 1 3 3 AC COVER AND POWER SUPPLY CORD AC COVER 1 2 3 4 POWER SUPPLY CORD Screw SCREW PSW M4X10 P N 4 159 298 01 5 ...

Page 71: ...1 DISASSEMBLY 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 1 3 4 COVER REAR 2L SWN A 2 COVER REAR 2L SWN A 7 screws SCREW BVTP 4X12 TYPE2 IT 3 P N 2 580 639 01 6 screws SCREW PSW M4X10 P N 4 159 298 01 12 screws SCREW PWH M3X6 P N 4 452 935 11 1 NOTE ...

Page 72: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 72 DISASSEMBLY 1 3 5 TAPE 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C TAPE TAPE ...

Page 73: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 73 DISASSEMBLY 1 3 6 TAPE AND WIRE DRESSING 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C TAPE TAPE TAPE ...

Page 74: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 74 DISASSEMBLY 1 3 7 TAPE 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C TAPE DK020FR 19 19X50 SHEET TAPE TAPE TAPE ...

Page 75: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 75 DISASSEMBLY 1 3 8 WIRE DRESSING 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C ...

Page 76: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 76 DISASSEMBLY 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 1 3 9 SPEAKER BOX ASSY L 1 2 3 SPEAKER BOX ASSY L ...

Page 77: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 77 DISASSEMBLY 1 3 10 SPEAKER BOX ASSY R 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 1 2 3 SPEAKER BOX ASSY R ...

Page 78: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 78 DISASSEMBLY 1 3 11 BT ANTENNA 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 1 2 3 BT ANTENNA Screw SCREW PSW M3X6 P N 2 990 421 41 ...

Page 79: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 79 DISASSEMBLY 1 3 12 SMART CORE 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 1 2 SMART CORE NOTE ...

Page 80: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 80 DISASSEMBLY 1 3 13 SWITCH UNIT 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 1 2 3 SWITCH UNIT ...

Page 81: ... 55 65X800C 805C 807C 809C 810C 81 DISASSEMBLY 1 3 14 HARNESS ASSY MAIN AND CONNECTOR ASSY 28P 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C HARNESS ASSY MAIN P N 1 910 110 66 CONNECTOR ASSY 28P P N 1 910 110 65 1 2 3 ...

Page 82: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 82 DISASSEMBLY 1 3 15 SLIDE CLAMP 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 1 2 SLIDE CLAMP 1 2 SLIDE CLAMP 1 2 SLIDE CLAMP SLIDE CLAMP ...

Page 83: ...07C 809C 810C 83 DISASSEMBLY 1 3 16 BRACKET SP 2L SWN A 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 4 screws SCREW PSW M3X8 P N 2 580 593 01 1 2 3 BRACKET SP 2L SWN A 1 2 3 4 screws SCREW PSW M3X8 P N 2 580 593 01 BRACKET SP 2L SWN A ...

Page 84: ...5X800C 805C 807C 809C 810C 84 DISASSEMBLY 1 3 17 BRACKET STAND 2L SWN 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 1 2 3 4 BRACKET STAND 2L SWN 12 screws SCREW PSW M3X8 P N 2 580 593 01 PULLEY STAND HWI x2 P N 4 534 964 01 ...

Page 85: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 85 DISASSEMBLY 1 3 18 GL6 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 1 4 GL6 3 2 6 screws SCREW PSW M3X6 W12 P N 4 256 393 12 ...

Page 86: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 86 DISASSEMBLY 1 3 19 SHEET INSULATION HRN L 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 1 2 NOTE SHEET INSULATION HRN L ...

Page 87: ... KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 87 DISASSEMBLY 1 3 20 TAPE AND FLEXIBLE FLAT CABLE 41P XFF AND FLEXIBLE FLAT CABLE 51P XFF 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 2 3 FLEXIBLE FLAT CABLE 41P XFF P N 1 849 078 11 1 TAPE ...

Page 88: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 88 DISASSEMBLY 1 3 21 BRACKET SIDE F MOLD 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 2 3 1 BRACKET SIDE F MOLD ...

Page 89: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 89 DISASSEMBLY 1 3 22 BRACKET TOP FL MOLD CO1 ONLY 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 2 3 1 BRACKET TOP FL MOLD ...

Page 90: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 90 DISASSEMBLY 1 3 23 BMFW 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C 2 3 1 BMFW 8 screws SCREW PSW M3X6 P N 2 990 421 41 ...

Page 91: ...five new GASKET on a new BMFW board GASKET BMF 4 566 117 01 However please confirm PWB P N before that If the PWB P N is old type 1 894 595 11 21 need gaskets If the PWB P N is new type suffix 12 22 or later no need gaskets There is no problem even if you were mounting a gasket on new type suffix 12 22 or later Five attachment positions of Gasket BMFW B Side view PWB P N indication location ...

Page 92: ...65X800C 805C 807C 809C 810C 92 DISASSEMBLY 1 3 25 SHEET THERMAL BM AND PLATE MAIN S HRN 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C SHEET THERMAL BM PLATE MAIN S HRN 2 screws SCREW PSW M3X6 P N 2 990 421 41 1 2 3 4 NOTE ...

Page 93: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 93 DISASSEMBLY 1 3 26 LCD PANEL 1 3 KD 65X8005C XBR 65X800C 805C 807C 809C 810C LCD PANEL NOTE ...

Page 94: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 94 DISASSEMBLY 1 4 1 BRACKET WIFI ASSY 1 4 SMART CORE 1 3 BRACKET WIFI ASSY 2 ...

Page 95: ...WLAN BT MODULE 11AC ASSY 1 2 KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 95 DISASSEMBLY 1 4 2 WLAN BT MODULE 11AC ASSY 1 3 2 1 4 SMART CORE NOTE ...

Page 96: ...807C 809C 810C 96 DISASSEMBLY 1 4 SMART CORE SHEET THERMAL SC 1 4 4 HEAT SINK SC AND BRACKET WIFI 1 4 3 SHEET THERMAL SC AND WLAN BT MODULE 11AC HEAT SINK SC 2 BRACKET WIFI 1 WLAN BT MODULE 11AC Opposite side of WLAN BT MODULE 11AC ASSY ...

Page 97: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 97 DISASSEMBLY 1 4 5 COVER TOP 1 COVER TOP 1 4 SMART CORE NOTE 2 ...

Page 98: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 98 DISASSEMBLY 1 4 6 PANEL ORNAMENT 1 2 3 1 4 SMART CORE PANEL ORNAMENT 1 2 ...

Page 99: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 99 DISASSEMBLY 1 4 7 LIGHT GUIDE LIGHT GUIDE 1 2 3 1 4 SMART CORE LOCK PORTION LIGHT GUIDE ...

Page 100: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 100 DISASSEMBLY 1 4 8 HSC3_L MOUNT 1 3 HSC3_L MOUNT 2 1 4 SMART CORE NOTE ...

Page 101: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 101 DISASSEMBLY 1 4 9 CASE BOTTOM LL CASE BOTTOM LL 1 4 SMART CORE ...

Page 102: ...etting Tuner Wifi Service Mode Model Information Self diagnosis History Video Audio Panel PQ 4 How to use the remote commander 5 After entering service mode then turn off the power switch Function The flow of control Service mode on Display 5 Vol Up Power Service mode off MENU HOME Item up down Item select left right Execute OK Summary of key behavior Key Behavior Menu Close service menu Cursor En...

Page 103: ...00C 805C 807C 809C 810C 103 ADJUSTMENT SOFTWARE VERSION 1 In Service Mode select Model Information press Enter or button to enter Status Information 2 Press Enter or Return button to return to Service Mode Set Home Exit General Setting Tuner Wifi Service Mode Model Information Self diagnosis History Video Audio Panel PQ Set Home Exit General Setting Tuner Wifi Service Mode Model Information Self d...

Page 104: ...ppear to confirm input data correct Serial Number can be set ONLY ONCE 5 Press or button to select YES or NO Select YES if input data is correct Select NO if input data is incorrect Press Enter to save answer Model Number Setting Serial Number Edit _ _ _ _ _ _ _ Mode Status Information Model Information Model Number Setting Serial Number Edit 9 9 9 9 9 9 9 Service Mode Status Information Model Inf...

Page 105: ... will not able to edit anymore If NO is selected the input data is not saved into EEPROM The serial number that has been input is displayed User can still edit the Serial Number Model Number Setting KDL 40X500B Serial Number Edit 9 9 9 9 9 9 9 Service Mode Status Information Model Information Model Number Setting KDL 40X500B Serial Number Edit 9 9 9 9 9 9 9 Service Mode Status Information Model In...

Page 106: ...row key to scroll Product Name Candidate e g KDL 40X500B CO1 KDL 40X500C BR6 4 Select one Product Name from the list press Enter will pop dialog to inform user to confirm data Model dependent settings will be overwritten into EEPROM _ _ _ _ _ _ _ _ _ _ _ _ OK MODEL_NUMBER_SETTING Set Home Exit General Setting Tuner Wifi Service Mode Model Information Self diagnosis History Video Audio Panel PQ Ser...

Page 107: ...ice mode a Go to WB Adjustment category by or b To select WB Adjustment press button c To change data press or on remote commander Back R WB Gain 0 G WB Gain 0 B WB Gain 0 R WB Offset 0 G WB Offset 0 B WB Offset 0 Set Home Exit Service Mode Set Home Exit Tuner Wifi BT Model Information Self diagnosis History Video Audio Panel PQ General Setting ...

Page 108: ... CUC data transfer a Select WB Gamma data transfer by pressing or on remote commander b To change the items press or on remote commander and press Enter button Selectable items are 0 SoC to T con 1 T con to SoC 2 Not action c Select start and press Enter button to start transfer Service Mode Set Home Exit Tuner Wifi BT Model Information Self diagnosis History Video Audio Panel PQ General Setting B...

Page 109: ...en pressing Enter or button to enter inside 2 Select HDD Performance check by pressing or then pressing Enter or button to enter inside 3 A message Please wait is displayed during performance check processing 4 Result OK or NG will be displayed after performance of HDD is checked Set Home Exit General Setting Tuner Wifi BT Service Mode Model Information Self diagnosis History Video Audio Panel PQ ...

Page 110: ...STRATION 1 In Service Mode select General Setting by pressing or then pressing Enter or button to enter inside 2 Select AAA by pressing or then pressing Enter or button to enter inside 3 Result OK or NG will be displayed after HDD re registration is succeed failed Set Home Exit General Setting Tuner Wifi BT Service Mode Model Information Self diagnosis History Video Audio Panel PQ NG Back HDD Re R...

Page 111: ...tep Remote OSR can t connect B Board p l p p p l l p p l l p p l p p p G Board l p p p l l p H Board p l l K Board p l Speaker p l Wifi BT Module l l p l LD Board l p V By One FFC p p p Tcon l p p p LCD Panel p l l p l p Problem Power Power LD Panel Communi cation Panel Backlight TEMP Soft ware Emitter Audio Local UART Local I2C Chart of triage information 1 Confirm the claimed symptom 2 Select th...

Page 112: ...C 807C 809C 810C 112 TROUBLE SHOOTING 3 2 NO POWER 3 2 1 NO POWER PCU No Power Check STBY 3 3V C9030 On B board Harness G Board Replace Between G Board to B Board Harness B Board NG OK NG OK u Com Failure DDCON LDO Main Device Failure ...

Page 113: ...G Board No Yes Check P_ON_VBUS P on ucom pin11 is 3 0V Change IC9017 No Yes Yes Change IC9017 No Check P_ON_ 1 P on ucom pin13 is 3 0V Check PGOOD_1 R9173 Voltage Is the voltage 3 0V No POWER DDCON LDO Check 1 0V DDCON IC9008 No Check C9117 Voltage Is the voltage 3 0V Check 3 3V_STBY R9144 CN9000 26pin No Check POWER_ON P on ucom pin19 Is the voltage 3 0V Try AC Off and On after few minutes If pin...

Page 114: ...heck ORESETB P on ucom pin12 Is the voltage 3 0V Change IC9017 No Yes Change IC9017 No END Ucom IC9017 is working OK Yes Check X_SYSTEM_RST P on ucom pin16 Is the voltage 3 0V Change IC9017 No Yes If BL_MUTE R9174 is 0V Check BL_ON P on ucom pin18 Is the voltage 3 0V Change IC9017 No Yes If PANEL_PWER_ON R9172 is 0V Check XRST P on ucom pin17 Is the voltage 3 0V From previous page ...

Page 115: ... Is voltage 5V Change IC9018 Yes No END Check Enable pin voltage Is voltage 2 5V No Power U Com Failure Change Fuse No No START Yes Change DDCON IC Check fuse F9xxx Is fuse OK Check Vcc voltage C9xxx Is voltage 12 0V Check POWER_ON P on ucom pin19 Refer to No Power U Com Failure No Yes Yes 3 2 3 NO POWER DC_OFF_DET check ...

Page 116: ...ge 2 5V Change IC9010 Change D9000 No No START Yes Change DDCON IC9009 Check Vcc voltage C9061 Is voltage 3V Yes Check D9000 Is diode No Yes Check G board and harness Change D9001 No Check Vcc voltage C9061 Is voltage 4V Yes Check D9001 Is diode No Yes Check 5V_MAIN DDCON IC9001 Check IC9403 Vcc voltage C9428 Is voltage 12V No Yes ...

Page 117: ...5C 807C 809C 810C TROUBLE SHOOTING Check Enable pin voltage Is voltage 3V 1 2 No Power U Com Failure No START Yes Change LDO IC Check Vcc voltage C9xxx Is voltage 3V Check 3 3V_MAIN DDCON IC9003 No Yes Yes 3 2 6 NO POWER LDOs check check ...

Page 118: ...D BLINKING 2 time blinking Check 12V_REG at pin 13 15 17 of CN9000 on B Board Voltage 13 2V Yes No B Board G Board 3 3 2 3 Times Blinking DC Alert BMFL BMFW board Go to Audio check point AUDIO Go to HDMI check point HDMI 3 time blinking Check 5 0V_MAIN at pin1 in IC8001 4 959V Voltage 5 285V IC9014 etc B Board DC_ALERT NG OK ...

Page 119: ... 3 3 3 Times Blinking Audio Error Audio Error LED 3x blinking See other flow No Yes Go to page Power Off Checking 1 Go to page Power off Checking 2 Replace B K Harness OK Yes No Replace K PWB OK Replace B PWB OK Yes No Yes Segment XS Yes No B K harness NG K PWB NG B PWB NG ...

Page 120: ... Note 1 Replace B PWB No Yes 2 B PWB LDO out short See Note 1 3 B PWB Fuse broken See Note 1 No Yes No Yes Yes No 3 Fuse open check Measure impedance of fuse F7700 F7702 5A 12 5V If fuse open NG 1 PVDD GND short check Measure impedance between PVDD and GND at C7706 C7707 If impedance is 100Ω NG 2 LDO out short check Measure impedance between 3 3V and GND at C9130 If impedance is 100Ω NG 3 Fuse ope...

Page 121: ... PVDD and GND at capacitor C7722 C7762 C7782 or C7834 See 3 3 Voltage rise more than 0V for a moment at power on Yes 5 12 5V check 12 5V is supplied to K PWB for a moment before LED 3x blinking Power Off Check 2 No Replace G K Harness OK Yes Replace G PWB OK No Yes No Yes Return to LED 3x blinking Finish Segment XS Yes No 4 12 5V check 12 5V is supplied to B PWB for a moment before LED 3x blinking...

Page 122: ...eadphone Go to Power Off Checking 1 Yes No Go to No Sound Tuner Go to No Sound HDMI Go to No Sound Audio Sound Headphone Speaker Link setting is On Change Sound Headphone Speaker Link to Off OK Replace B PWB Yes No HP Audio out terminal or Headphone detect GPIO may be broken AV receiver is connected to HDMI in Yes Select External Inputs BRAVIA Sync Settings BRAVIA Sync Control off Speakers setting...

Page 123: ...MI EQ_ 3 3V_MAIN 5V_BOSTON at HDMI EQ side ex C5335 C5317 and C5351 NG Power DDCON OK Check Frequency of X tal X5202 27MHz NG X tal or around parts X5202 R5478 100ohm R5368 1Mohm C5298 10pF C5297 12pF OK Check I2C_C bus signal at CL5259 and CL5261 NG IC5212 Or IC1000 OK IC1000 This 3 times blinking function for HDMI EQ error has been disabled for the SW later than PKG2173 So for the above applicab...

Page 124: ...800C 805C 807C 809C 810C 124 TROUBLE SHOOTING 3 3 5 4 Times Blinking LED Voltage Error 4 time blinking Check R9027 on the B Board B Board LED driver or G board Between 0 898V to 2 997V Change LD board or G board 0 897V or less ...

Page 125: ... CN9000 on the B Board Replace the Harness Between G Board and B Board Replace the V By One FFC Change B Board Change Panel T con Harness is suspicious V By One FFC is suspicious B Board is suspicious NG OK NG Symptom improvement Symptom improve Symptom improve NG NG G Board is suspicious Replace G Board NG Panel T Con is suspicious Symptom improvement OK ...

Page 126: ...7 or 23pin of CN9000 on B Board Voltage 1 9 V Symptom Improvement Harness Change harness Change B board B Board Harness Connection OK No improvement Voltage 1 8 V Panel Change Panel Symptom Improvement No Improvement Symptom Improvement LED driver or G board Change LD board or G board No improvement LD board G board Symptom Improvement Check harness connection G board to B Board or LD board to B B...

Page 127: ...re Error 7 time blinking B Board NG Yes Panel NG Change B Board and Aging a few hours Setting circumstance is OK Temperature Ventilation etc Set to another location etc No Symptom improvement Check I2C_C bus communication OK check the next page Yes No Temp sensor IC1400 I2C_C bus dumping or Muffin check ...

Page 128: ...4 1 No Sound Audio No Sound Audio Replace B K Harness OK Yes No Replace K PWB OK Replace B PWB OK Yes No Yes Finish Segment XS Yes No 3 4 NO SOUND No Sound with normal picture Please refer Audio troubleshooting YES NO Only RF tuner input Check IC1000 SOC 3 4 2 No Sound TUNER ...

Page 129: ...und Check the picture NG OK Refer to MHL NO PICTURE NG OK Check the settings of Source equipment Check Sound by other TV set which is same model NG OK Check Source equipment by Reference TV set For example Samsung TV UN46ES7000 Toshiba TV 42WL863 RB1 or RB2 Refer to No Sound Audio Change B Board ...

Page 130: ...nce TV set For example RB2 RB1 OK Check the settings of Source equipment Connect Stereo minijack cable between Source and the TV and Change HDMI DVI Audio Source to Auto or Analog Audio In Is Distributor used NO YES Connect Source equipment directly NG OK Does this model have Analog Audio In Stereo minijack YES NO Refer to No Sound Audio Does this model have Analog Audio In Stereo minijack YES No ...

Page 131: ...nking 5x Blinking Check Other Portion Tuner No Picture HDMI No Picture Ext Video Input No Picture Yes Replace the V by One FFC Harness LCD Panel T CON V by One FFC Harness NG Check BL_ON on the main board BL_ON H BL_ON L Symptom improvement BL_ON L or H IC9017 18pin for 4K BMFW BMFL board Replace the main Board NG Main board NG Symptom improvement No Backlight ...

Page 132: ...7502 R7506 C7503 R7507 15 VD7501 R7510 C7506 R7511 NG Vpp 0 V Check SCART_FB IC1000 L37 SOY0 at R7514 Check CN7501 Connection NG LOW 0V OK HIGH 0 4V Composite OK HIGH 3V RGB Muffin IC1000 Problem Detailed check all parts at SCART_FB signal Path VD7504 R7513 CN7501 Connectivity Problem Parts Broken CN7501 Connector Problem OK NG CN7501 Connectivity Problem NG OK NG NG Detailed check all parts at SC...

Page 133: ...ut OSD is GREY OUT OK if it is highlighted Check J7504 Connection VIDEO_DET At R7539 Muffin IC1000 Problem OK NG Muffin IC1000 Problem No Picture AEP J7504 Connectivity Problem Detailed check all parts at VIDEO_DET signal Path R7535 Parts Broken J7504 Connector Problem OK NG Detailed check all parts at VIDEO_DET signal Path R7535 and CR_DET signal path R7534 Parts Broken J7504 Connector Problem OK...

Page 134: ...EO2_DET At R7562 J7505 Connectivity Problem Detailed check all parts at VIDEO2_DET Signal Path R7561 Parts Broken J7505 Connector Problem OK NG Detailed check all parts at CVBS3P signal path D7530 R7524 R7525 Check J7504 Connection VIDEO_DET At R7539 J7504 Connectivity Problem Detailed check all parts at VIDEO_DET Signal Path R7535 Parts Broken J7504 Connector Problem OK NG OK Vpp 1 V NG Vpp 0 V O...

Page 135: ...R7532 C7519 R7553 OK Check if input OSD is GREY OUT OK if it is highlighted NG Check J7504 Con VIDEO_DET at R7539 CR_DET at R7538 Muffin IC1000 Problem Detailed check all parts at VIDEO_DET signal Path R7535 and CR_DET signal path R7534 Parts Broken J7504 Connector Problem OK NG J7504 Connectivity Problem OK Condition No part short circuited NG Condition Part short circuited OK Condition No solder...

Page 136: ...ET At R7537 J7501 Connectivity Problem Detailed check all parts at VIDEO2_DET Signal Path R7556 Parts Broken J7501 Connector Problem OK NG Detailed check all parts at CVBS3P signal path D7530 R7524 R7525 Check J7504 Connection VIDEO_DET At R7539 J7504 Connectivity Problem Detailed check all parts at VIDEO_DET Signal Path R7535 Parts Broken J7504 Connector Problem OK NG OK Vpp 1 V NG Vpp 0 V OK Vpp...

Page 137: ...C7519 R7553 OK Check if input OSD is GREY OUT OK if it is highlighted NG Check J7504 Con VIDEO_DET at R7539 CR_DET at R7538 Muffin IC1000 Problem Detailed check all parts at VIDEO_DET signal Path R7535 and CR_DET signal path R7534 Parts Broken J7504 Connector Problem OK NG J7504 Connectivity Problem OK Condition No part short circuited NG Condition Part short circuited OK Condition No solder splas...

Page 138: ...Check RF source cable and antenna OK Check Tuner power line 3 3V at JL6005 3 3V 1 8V at JL6006 1 8V DEM_3 3V at JL6019 3 3V A_RESET value at JL6012 3 3V For JP_SK only TU1 1 V Refer notes All broadcasting channel cannot be received NO YES Check part mounting condition for I2C_A_SDA I2C_A_SCL or I2C_D_SDA I2C_D_SCL Refer Note I2C Change NG parts connected to I2C bus NG OK Analog Refer Analog Tuning...

Page 139: ...P_SKP 12V LNB Voltage Checking NG OK OK NG Change the fuse Check fuse F6000 Check Tuner power line 12V at JL9012 12V Check P_ON_LNB signal line at R9167 3 3V MOSFET Q9019 broken OK NG Check harness between B Board and G board OK NG Harness broken Please refer G board troubleshooting Please refer DDCON troubleshooting ...

Page 140: ...arts for IFOUT_P line R6008 FB6003 C6009 R6326 C6300 R6300 Parts for IFAGC line R6072 R6009 R6010 R6069 C6302 R6303 Insert correct signal in correct terminal A OK Analog Tuning NG For LA ISDB BR AR LA T2 COL and TW only For Other destination Change NG parts Check IC1000 SOC OK Confirm ANT or Cable connection A NG Check part mounting condition for analog control line IFOUT_N IFOUT_P IFAGC ...

Page 141: ...ne IFOUT_N IFOUT_P IFAGC Check IC1000 SoC Digital Tuning 1 OK Check SOC IC1000 and Tuner module Change NG parts Confirm ANT or Cable connection For TW only For all tuners except TW Notes Parts for IFOUT_N line R6007 FB6002 C6008 R6327 C6301 R6301 Parts for IFOUT_P line R6008 FB6003 C6009 R6326 C6300 R6300 Parts for IFAGC line R6072 R6009 R6010 R6069 C6302 R6303 NG A NG Insert correct signal in cor...

Page 142: ...or TU1_TS_DATA0 line R6015 R6321 Parts for TU1_TS_CLK line R6016 R6322 Parts for TU1_TS_VALID line R6017 R6323 Parts for TU1_TS_SYNC line R6018 R6324 CASE A TS _LOCK LOCK and UEC constant CASE B TS _LOCK UNLOCK or UEC is increasing Digital cable Terrestrial Refer to Digital Tuning 1 Terrestrial Cable OK Change NG parts NG OK Sound is normal OK Check IC1000 SoC Check IC1000 SoC CASE A Confirm ANT o...

Page 143: ...5V line is NG Spec 4 7 5 3V Replace R5515 5V line is OK and HPD line is NG Spec 2 4 5 3 V Only DDC lines are NG Only TMDS lines are NG All lines are NG Check the settings of Source equipment Target board other TV set both NG Other TV set OK Is Distributor used No Yes Connect Source equipment directly Reference TV Set OK Replace CN5202 Replace JC5216 JC5217 RB5209 RB5210 NG NG Replace IC1000 JC5227...

Page 144: ...R5517 R5518 Only DDC lines are NG Only TMDS lines are NG All lines are NG Check the settings of Source equipment Target board other TV set both NG Other TV set OK Is Distributor used No Yes Connect Source equipment directly Reference TV Set OK Replace CN5202 Replace JC5208 JC5209 RB5211 RB5212 NG NG Replace IC1000 JC5227 JC5228 JC5235 JC5236 JC5241 JC5242 JC5243 JC5244 Only 5V line is NG Spec 4 7 ...

Page 145: ...ce R5428 Only DDC lines are NG Only TMDS lines are NG All lines are NG Check the settings of Source equipment Target board other TV set both NG Other TV set OK Is Distributor used No Yes Connect Source equipment directly Reference TV Set OK Replace CN5203 Replace JC5237 JC5238 RB5213 RB5214 NG NG Only 5V line is NG Spec 4 7 5 3V 5V line is OK and HPD line is NG Spec 2 4 5 3 V Change B Board Replac...

Page 146: ...ce R5467 Only DDC lines are NG Only TMDS lines are NG All lines are NG Check the settings of Source equipment Target board other TV set both NG Other TV set OK Is Distributor used No Yes Connect Source equipment directly Reference TV Set OK Replace CN5208 Replace JC5239 JC5240 RB5215 RB5216 NG NG Only 5V line is NG Spec 4 7 5 3V 5V line is OK and HPD line is NG Spec 2 4 5 3 V Change B Board Replac...

Page 147: ...0 Toshiba TV 42WL863 RB1 RB2 Check TMDS D0 D0 lines at connector side NG No communications Replace RB5211 Check the settings of Source equipment Low 2V OK Check DDCCLK at CL5256 Check RB5219 47k Replace RB5219 Change MHL cable OK High Check HDMI picture in this input NG Check NO PICTURE HDMI flow Replace IC1000 SoC Check HDMI_0_HPD_CBUS at connector side NG No communications OK OK Check D5205 D520...

Page 148: ...MHL cable OK High Replace IC1000 SoC Check D5205 D5206 Replace D5205 D5206 NG Open The TV Power Status MHL Charge During STBY UI Status Off Change MHL Charge During STBY UI to On CN5202 18 pin TV On 5V Change MHL Cable 0V Check voltage at CD_SENSE_0 R5509 NG Open Low 2V High Check IC5208 6 VBUS IC Out Check IC5208 3 VBUS IC EN 0V 0V Replace IC1000 SoC Replace IC5208 VBUS IC 5V OK ...

Page 149: ...B Board Change Switch Unit Switch unit issue Harness issue OK NG NG OK OK Power Key B Board Check parts value 0 ohm R1089 2 ohm 4 4k ohm R1432 5k ohm Muffin IC1000 problem NG Power Key Muffin Pin B Board Check voltage Power ON condition 3 13V Voltage 3 47V NG OK NG Key AD B Board Check parts value 0 ohm R1091 2 ohm 0 ohm R1042 2 ohm NG OK Parts Broken issue Key AD muffin pin B Board Check voltage ...

Page 150: ...0 Pin Y35 B Board Check voltage Power ON condition 3 287V Voltage 3 55V IR do not response to Remote Commander Remote control battery could be weak Change battery Center white LED lit up when remote control is pressed Change H B board Harness H B board harness issue Harness connection issue Change Smart Core OK Smart core issue NG OK OK NG NG NG OK OK NG Change B Board Muffin IC1000 problem OK NG ...

Page 151: ...e when ambient lighting level changed Check UI setting for light Sensor Make sure it is on Change the UI setting to ON OK Harness on H board and B Board properly connected Harness connection issue NG User did not activate light sensor function OK Change H B board Harness NG OK Change Smart Core OK NG NG H B board harness issue Smart Core issue NG Change B Board Muffin IC1000 problem OK OK NG Part ...

Page 152: ...ection Results Cable Connection Proxy setting OK Connection Results Local Access Connection Results Internet Access Failed OK Failed Failed Wired Set up IP address setting Auto Check Local router DHCP server Manual Check IP address Local router setting Check cable B board OK NG B board OK 3 9 NETWORK MALFUNCTION 1 Ethernet Wired ...

Page 153: ...sage appear when the Wireless Network is selected No Yes No Yes Change WiFi module NG OK WiFi module NG From previous page OK Check harness connection is OK between WiFi and Bxx Loose harness OK Connect properly Change Wi Fi module NG NG Change Bxx board Wi Fi module OK If Wi Fi malfunction happens Wi Fi module Harness between WiFi and Bxx Bxx board are suspected NG Change harness between Bxx boar...

Page 154: ...sses Active manual Or Bluetooth Speaker Headphone Headset operation manual Home Settings Bluetooth Settings Can read Near discoverable Bluetooth Device OK Check harness connection is OK between BT and Bxx Loose harness NG OK Connect properly NG Change BT module NG Change Bxx board BT module OK NG Change harness Between Bxx board and BT Main Harness OK NG Check BT antenna Connection is OK Connect p...

Page 155: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 155 SEC 4 DIAGRAMS 4 1 1 UC2 4 1 BLOCK DIAGRAM ...

Page 156: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 156 DIAGRAMS 4 1 2 LA8 AR4 ECU BR6 ...

Page 157: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 157 DIAGRAMS 4 1 3 CO1 ...

Page 158: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 158 DIAGRAMS 4 1 4 LA1 ...

Page 159: ...m SPI_CK 6 VSYNC 11 12 5 GND_S NC RESETX 7 GND 12 11 3 Shield 1 822 265 21 NC 8 GND 13 13 ACON Mini USB NC 9 DM 14 14 3 WHT 28 NC 10 DP 15 16 3 GRN 28 NC 11 1 819 332 11 1 819 502 11 VCA SPI_SEL0 12 JST SM15B GHS TB LF SN GHR 15V S CN9000 BUS_SW 13 NC 30 DIGITAL_STBY SPI_DI WDT 14 2 29 DC_DIMMER SPI_DO 15 3 28 BL_ON ICSPCLK SPI_ENB 16 4 27 PWM_DIMMER GND 17 5 26 STBY_3 3V VBTX15P 18 6 25 BLINKING ...

Page 160: ...SPI_SEL0 12 30 NC JST SM15B GHS TB LF SN GHR 15V S CN9000 BUS_SW 13 29 NC NC 30 DIGITAL_STBY SPI_DI WDT 14 28 NC 2 29 DC_DIMMER SPI_DO 15 27 NC 3 28 BL_ON ICSPCLK SPI_ENB 16 26 NC 4 27 PWM_DIMMER GND 17 25 GND 5 26 STBY_3 3V VBTX15P 18 24 RxP15 6 25 BLINKING VBTX15N 19 23 RxN15 NC 24 AC_OFF_DET GND 20 22 GND 8 23 BL_ERR VBTX14P 21 21 RxP14 9 22 POWER_ON ICSPDAT VBTX14N 22 20 RxN14 10 21 GND GND 23...

Page 161: ...ESETX 7 GND 12 11 3 Shield 1 822 265 21 NC 8 GND 13 13 ACON Mini USB NC 9 DM 14 14 3 WHT 28 NC 10 DP 15 16 3 GRN 28 NC 11 1 819 332 11 1 819 502 11 VCA SPI_SEL0 12 JST SM15B GHS TB LF SN GHR 15V S CN9000 BUS_SW 13 NC 30 DIGITAL_STBY SPI_DI WDT 14 2 29 DC_DIMMER SPI_DO 15 3 28 BL_ON ICSPCLK SPI_ENB 16 4 27 PWM_DIMMER GND 17 5 26 STBY_3 3V VBTX15P 18 6 25 BLINKING VBTX15N 19 NC 24 AC_OFF_DET GND 20 ...

Page 162: ... GHS TB LF SN GHR 15V S CN9000 BUS_SW 13 29 NC NC 30 DIGITAL_STBY SPI_DI WDT 14 28 NC 2 29 DC_DIMMER SPI_DO 15 27 HTPDN LGD Use Only 3 28 BL_ON ICSPCLK SPI_ENB 16 26 LOCKN LGD Use Only 4 27 PWM_DIMMER GND 17 25 GND 5 26 STBY_3 3V VBTX15P 18 24 RxP15 6 25 BLINKING VBTX15N 19 23 RxN15 NC 24 AC_OFF_DET GND 20 22 GND 8 23 BL_ERR VBTX14P 21 21 RxP14 9 22 POWER_ON ICSPDAT VBTX14N 22 20 RxN14 10 21 GND G...

Page 163: ...15 R3121 C8351 R8711 C7799 R7965 C1015 R6001 C6029 R5449 R8712 C8352 R3122 R3316 R7966 C1016 R6002 R7967 C1017 R3317 R8713 C8353 R3123 R6003 C1400 R7968 S3100 R3318 R8714 R3124 C8354 CL2200 R6004 C1018 R3701 C8355 R3125 CL2201 R8715 R3319 C1019 C1401 R6005 R3126 R8716 R3702 C8356 C1402 R6006 R8717 R3703 R3127 C1403 C8357 R6007 C1404 R8718 R3704 C8740 C3150 R3128 C8358 Q1400 R5450 JC5208 C6800 R600...

Page 164: ...L1006 ET017 JL1007 JL1008 CL5290 ET018 JL1009 ET019 JL7790 JL6020 JL7791 JL6021 JL6022 JL6023 JL1010 JL7794 JL6024 JL7795 JL1011 ET021 JL6025 JL1012 ET022 JL6026 ET023 JL1013 JL6027 JL7798 JL1014 JL6028 ET024 JL7799 ET025 JL1015 JL6029 ET026 ET027 ET028 JL1400 JL1401 ET029 JL1402 JL1403 JL1404 JL6030 JL1405 JL6031 JL1406 JL6032 JL6802 JL1407 JL6033 JL1408 JL6034 ET030 JL1409 JL1410 JL1411 JL1412 c...

Page 165: ... 809C 810C 165 DIAGRAMS 4 4 CIRCUIT BOARDS LOCATION SMART CORE SWITCH UNIT BMFW GL6 KD 49X8005C KD 55X8005C XBR 55X805C 807C 809C 810C XBR 65X800C 805C 807C 809C 810C SMART CORE SMART CORE SWITCH UNIT BMFW GL6 SWITCH UNIT BMFW GL6 WLAN BT MODULE HSC3_L ...

Page 166: ...SY L KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 166 SEC 5 EXPLODED VIEWS Items with no part number and no description are not stocked because they are seldom required for routine service The construction parts of an assembled part are indicated with a collation number in the remark column Items marked are not stocked since they are seldom required for routine service Some delay should be an...

Page 167: ...UNIT SM G KIT 52 4 546 444 71 BRACKET SIDE F MOLD 53 A 2084 761 A COMPLE SVC XFLL BMFW BRB 54 1 474 633 11 GL6 CH STATIC CONVERTER TV 55 4 565 059 11 SHEET INSULATION HRN L 56 A 2083 989 A BRACKET SP R L SWN A 57 A 2083 988 A BRACKET SP L L SWN A 58 2 650 770 21 SLIDE CLAMP 59 A 2087 489 A PACKING M SWN_OS SERVICE 51 52 53 56 54 55 59 57 58 ...

Page 168: ... 5 1 3 CONNECTORS REF No PART No DESCRIPTION MARK 101 1 849 080 11 FLEXIBLE FLAT CABLE 51P XFC CN3601 BMFW TCON 1 102 1 910 110 70 CONNECTOR ASSY 28P CN6401 GL6 CN9000 BMFW 1 103 1 910 110 71 HARNESS ASSY MAIN CN1000 BMFW CN101 HSC3 WIFI SM CN7700 BMFW SP 1 103 102 101 ...

Page 169: ... 810C 169 EXPLODED VIEWS 5 1 4 SCREWS REF DESCRIPTION PART No SCREW BVTP 4X12 TYPE2 IT 3 2 580 639 01 SCREW PSW M4X10 4 159 298 01 SCREW PSW M3X6 2 990 421 41 SCREW PWH M3X6 4 452 935 11 SCREW PSW M3X6 W12 4 256 393 12 SCREW PSW M3X8 2 580 593 01 ...

Page 170: ...A8 CO1 ECU AR4 BR6 204 4 297 989 01 AC COVER BR6 204 4 299 531 01 AC COVER EXCEPT BR6 205 1 839 692 12 POWER SUPPLY CORD WITH CONN AR4 205 1 839 695 12 POWER SUPPLY CORD WITH CONN LA8 ECU BR6 205 1 839 696 13 POWER SUPPLY CORD WITH CONN UC2 CO1 206 1 754 950 11 BT ANTENNA EXCEPT BR6 206 1 754 955 11 BT ANTENNA BR6 207 1 858 963 21 SPEAKER BOX ASSY R 208 1 858 963 11 SPEAKER BOX ASSY L 209 4 567 60...

Page 171: ...A 2084 761 A COMPLE SVC XFLL BMFW BRB BR6 254 1 474 633 11 GL6 CH STATIC CONVERTER TV 255 4 565 059 11 SHEET INSULATION HRN L 256 4 570 852 01 BRACKET SP R L SWN A EXCEPT BR6 256 A 2083 989 A BRACKET SP R L SWN A BR6 257 4 570 851 01 BRACKET SP L L SWN A EXCEPT BR6 257 A 2083 988 A BRACKET SP L L SWN A BR6 258 2 650 770 21 SLIDE CLAMP 259 A 2087 488 A PACKING L SWN_OS SERVICE BR6 259 A 2087 487 A ...

Page 172: ...FLAT CABLE 51P CN3601 BMFW TCON 1 302 1 849 076 11 FLEXIBLE FLAT CABLE 41P EXCEPT BR6 CN3600 BMFW TCON 1 303 1 910 110 67 CONNECTOR ASSY 28P BR6 CN6401 GL6 CN9000 BMFW 1 303 1 910 110 69 CONNECTOR ASSY 28P EXCEPT BR6 CN6401 GL6 CN9000 BMFW TCON 1 304 1 910 110 68 HARNESS ASSY MAIN CN1000 BMFW CN101 HSC3 WIFI SM CN7700 BMFW SP 1 303 302 301 304 ...

Page 173: ... 810C 173 EXPLODED VIEWS 5 2 4 SCREWS REF DESCRIPTION PART No SCREW BVTP 4X12 TYPE2 IT 3 2 580 639 01 SCREW PSW M4X10 4 159 298 01 SCREW PSW M3X6 2 990 421 41 SCREW PWH M3X6 4 452 935 11 SCREW PSW M3X6 W12 4 256 393 12 SCREW PSW M3X8 2 580 593 01 ...

Page 174: ...INAL UC2 403 4 563 765 01 LABEL REAR TERMINAL LA8 CO1 LA1 404 4 299 531 01 AC COVER 405 1 839 696 13 POWER SUPPLY CORD WITH CONN UC2 LA1 CO1 405 1 839 695 12 POWER SUPPLY CORD WITH CONN LA8 406 1 754 949 11 BT ANTENNA 407 1 858 963 21 SPEAKER BOX ASSY R 408 1 858 963 11 SPEAKER BOX ASSY L 409 4 567 609 01 LABEL CI CO1 KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 174 401 SMART CORE 402 403 404...

Page 175: ... 4 546 444 31 BRACKET SIDE F MOLD CU2 452 4 546 444 61 BRACKET SIDE F MOLD LA8 CO1 453 A 2072 556 C COMPLE SVC XF BMFW LA1 454 4 570 849 01 BRACKET SP 2L SWN A 455 1 474 633 11 GL6 CH STATIC CONVERTER TV 456 4 565 059 11 SHEET INSULATION HRN L 457 2 650 770 21 SLIDE CLAMP 458 A 2087 483 A PACKING L SWN_120 SERVICE 459 4 546 441 11 BRACKET TOP FL MOLD CO1 451 452 453 454 454 455 456 458 457 457 459...

Page 176: ...CRIPTION MARK 501 1 849 078 11 FLEXIBLE FLAT CABLE 41P XFF CN3600 BMFW TCON 1 502 1 849 079 11 FLEXIBLE FLAT CABLE 51P XFF CN3601 BMFW TCON 1 503 1 910 110 65 CONNECTOR ASSY 28P CN6401 GL6 CN9000 BMFW TCON 1 504 1 910 110 66 HARNESS ASSY MAIN CN1000 BMFW CN101 HSC3 WIFI SM CN7700 BMFW SP 1 502 501 503 504 ...

Page 177: ... 810C 177 EXPLODED VIEWS 5 3 4 SCREWS REF DESCRIPTION PART No SCREW BVTP 4X12 TYPE2 IT 3 2 580 639 01 SCREW PSW M4X10 4 159 298 01 SCREW PSW M3X6 2 990 421 41 SCREW PWH M3X6 4 452 935 11 SCREW PSW M3X6 W12 4 256 393 12 SCREW PSW M3X8 2 580 593 01 ...

Page 178: ...7 390 01 LIGHT GUIDE BR6 603 4 564 313 01 LIGHT GUIDE EXCEPT BR6 604 4 547 389 01 PANEL ORNAMENT BR6 604 4 564 312 01 PANEL ORNAMENT EXCEPT BR6 605 4 547 395 01 COVER TOP BR6 605 4 564 317 01 COVER TOP EXCEPT BR6 606 4 547 397 02 BRACKET WIFI BR6 606 4 564 318 02 BRACKET WIFI EXCEPT BR6 607 4 547 207 01 HEAT SINK SC 608 1 458 853 21 WLAN BT MODULE 11AC BRZ BR6 608 1 458 853 11 WLAN BT MODULE 11AC ...

Page 179: ...ANDER RMT TX100B LA8 CO1 ECU AR4 1 492 975 31 REMOTE COMMANDER RMT TX100B BR6 1 492 978 21 REMOTE COMMANDER RMT TX100U UC2 1 848 803 11 RCA CONVERSION CABLE EXCEPT UC2 BR6 4 546 910 01 STAND NECK ASSY 65 4 564 539 01 STAND NECK ASSY LAK 55 EXCEPT BR6 4 569 957 01 STAND SHAFT L SWN A 55 EXCEPT BR6 A 2083 990 A STAND SHAFT L SWN A 55 BR6 4 569 963 01 STAND SHAFT 2L SWN A 65 4 570 853 01 BAG SCREW 2L...

Page 180: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 180 END 9 888 581 01 English 2015GL08 Data Made in Japan 2015 7 Sony Visual Products Inc ...

Page 181: ...e Please follow directions 5 finished 5 finished The system software update is complete Some user settings may have changed during the update Please remove the USB device and select OK to exit Copying update file from USB Please wait Preparing for system software update During the system software update the TV will automatically restart Please do not remove the USB device until an update complete ...

Page 182: ...de to confirm RCD version Is it except 0 or 0 0 Except 0 Update to the latest software version Remove all signal connection antenna external input ether cable etc Insert the USB memory SMART CORE LED will change to white blinking After completes TV will reboot by itself and turns on Disconnect the USB memory Model Number setting Serial Number input and WB Gamma MURA CUC data transfer by Service mo...

Page 183: ...he USB memory SMART CORE LED will change to white blinking After completes TV will reboot by itself and turns on Disconnect the USB memory Update to the latest software version Remove all signal connection antenna external input ether cable etc Insert the USB memory SMART CORE LED will change to white blinking After completes TV will reboot by itself and turns on Disconnect the USB memory Yes No C...

Page 184: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 184 Wire Dressing KD 49X8005C APPENDIX 2 Slide Clamp x1 Hold wires Harness Tie x6 Fix wire VA Tape x8 Fix wire ...

Page 185: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 185 APPENDIX 2 Wire Dressing XBR 55X805C 807C 809C 810C 120Hz Slide Clamp x1 Hold wires Harness Tie x4 Fix wire VA Tape x10 Fix wire ...

Page 186: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 186 APPENDIX 2 Wire Dressing KD 55X8005C 60Hz Slide Clamp x1 Hold wires Harness Tie x4 Fix wire VA Tape x9 Fix wire ...

Page 187: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 187 APPENDIX 2 Wire Dressing XBR 65X800C 805C 807C 809C 810C Slide Clamp x3 Hold wires Harness Tie x2 Fix wire VA Tape x10 Fix wire ...

Page 188: ...KD 49 55X8005C XBR 55 65X800C 805C 807C 809C 810C 188 APPENDIX 3 Caution for Panel handling Don t grab plastic bezel only Risk of bezel broken OK NG Don t push screen Risk of screen broken ...

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