Sony Bravia KDL-46BX450 Service Training Manual Download

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SERVICE / TRAINING MANUAL

LCD Digital Color TV

AZ3FK

Chassis

Segment: P-2F

9-883-873-05

Self Diagnosis

Supported model

Version Date

Subject

1.0

2/24/2012

Original Manual Release Date.

2.0

3/5/2012

Insulation Sheets added to Disassembly Section. Replaced page 18.

3.0

3/8/2012

P/N’s for Vesa Bracket removed from Disassembly Section. Replaced page 15.

4.0

7/27/2012

New caution added on page ii.

Updated Service Adjustments section. Replaced pages 24 - 27.

5.0

8/14/2012

Updated P/N’s list from Disassembly Section. Replaced pages 17 - 20.

ORIGINAL MANUAL ISSUE DATE: 3/2012

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

Summary of Contents for Bravia KDL-46BX450

Page 1: ...tion Sheets added to Disassembly Section Replaced page 18 3 0 3 8 2012 P N s for Vesa Bracket removed from Disassembly Section Replaced page 15 4 0 7 27 2012 New caution added on page ii Updated ServiceAdjustments section Replaced pages 24 27 5 0 8 14 2012 Updated P N s list from Disassembly Section Replaced pages 17 20 ORIGINAL MANUAL ISSUE DATE 3 2012 HISTORY INFORMATION FOR THE FOLLOWING MANUAL...

Page 2: ...SERVICE TRAINING MANUAL LCD Digital Color TV AZ3FK Chassis Segment P 2F 9 883 873 05 SelfDiagnosis Supported model KDL 40BX450 ...

Page 3: ...TINATION MODEL COMMANDER DESTINATION 9 883 873 05 KDL 40BX450 RM YD080 US CND KDL 40BX450 RM YD080 LA MX KDL 40BX451 RM YD080 CND KDL 40BX451 RM YD080 MX KDL 46BX450 RM YD080 US CND KDL 46BX450 RM YD080 LA MX KDL 46BX451 RM YD080 MX ...

Page 4: ...G11 Removal 16 Panel Brackets and LCD Panel Removal 17 Cleaning the LCD Panel 17 Connectors 18 Screws 18 Accessories and Packaging 19 Miscellaneous 19 Remote Commander 19 Wire Dressing 20 Section 5 Updates and Adjustments 21 Overview 21 Software Updates for Customers 21 Software Updates for Servicers 21 Software Update Responsibility 22 Checking the Software Version 22 Examples of Software Correct...

Page 5: ...s prohibited CAUTIONS AND WARNINGS ATTENTION Ces instructions de service sont à l usage du personnel de service qualifié seulement Pour prévenir le risque de choc électrique ne pas faire l entretien autre que celui contenu dans le Mode d emploi à moins que vous soyez qualifié faire ainsi ALERTE Afin d eviter tout risque d electrocution provenant d un chássis sous tension un transformateur d isolem...

Page 6: ...oid the risk of electric shock 2 Do not scratch or press on the panel with any sharp objects 3 Do not leave the module in high temperatures or in areas of high humidity for an extended period of time 4 Do not expose the LCD panel to direct sunlight 5 Avoid contact with water It may cause a short circuit within the module 6 Disconnect the AC power when replacing the backlight or inverter circuit Hi...

Page 7: ...vents such as a thinner alcohol or benzine for cleaning Periodic vacuuming of the ventilation openings is recommended to ensure proper ventilation Do Not use paper towels any type of abrasive pad rags rubber or vinyl materials to clean the screen Using these materials could easily scratch the screen which may result in permanent damage Do Not use any cleaning product containing alkaline acid clean...

Page 8: ...age Check leakage as described in Leakage Test LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis must not exceed 0 5 mA 500 microamperes Leakage current can be measured by any one of three methods 1 A commercial leakage tester Follow the manufacturers instructions provided with the tester 2 ...

Page 9: ...put Output jacks CABLE ANTENNA VIDEO IN 1 AUDIO 500 mVrms Typical Impedance 47 kilohms COMPONENT IN YPBPR Component Video Y 1 0 Vp p 75 ohms unbalanced sync negative PB 0 7 Vp p 75 ohms PR 0 7 Vp p 75 ohms Signal format 480i 480p 720p 1080i 1080p AUDIO 500 mVrms Typical Impedance 47 kilohms HDMI IN 1 2 Audio Two channel linear PCM 32 44 1 and 48 kHz 16 20 and 24bits Dolby Digital PC Input see Oper...

Page 10: ...cting cables Support Belt Kit Wall Mount Bracket SU WL500 mm with stand kg Model name KDL 46BX450 KDL 46BX451 KDL 40BX450 KDL 40BX451 Power and others Power requirement Power consumption W 8 5 1 W 8 8 1 in use in standby Screen size inches measured diagonally 0 4 6 4 l a c i t r e v s e n i l 0 8 0 1 l a t n o z i r o h s t o d 0 2 9 1 n o i t u l o s e r y a l p s i D Speaker Full range 2 inches ...

Page 11: ...G10 Board for the 40 models and G11 Board for the 46 models the IR Board H Board the Switch Unit and the LCD Panel Assembly which includes the TCON Board and the Inverter MT Board NOTE For connector part number information refer to Connectors on page 18 For Wire Dressing information refer to Wire Dressing on page 20 SWITCH UNIT INV A H G10 G11 BOARD LAYOUT EXAMPLE FOR ALL MODELS ...

Page 12: ...the power channel and volume up down and menu buttons OVERALL CIRCUIT DESCRIPTION The Block Diagram on page 9 provides an overview of the AZ3FK chassis The following are descriptions of the boards and their functions MAIN BOARD Common to all models utilizing the AZ3FK chassis the Main Board A Board contains most of the video processing circuitry along with all audio processing Control of the telev...

Page 13: ...of the LCD Panel A new LCD Panel Assembly from parts will include the following items LCD Panel TCON Board Inverter MT Board TCON BOARD The TCON Board communicates between the LCD Panel and the microprocessor on the Main Board NOTE The TCON Board is not available as a replacement part for all models To determine if the TCON Board is available as a replacement part refer to the LCD Panels Manual IN...

Page 14: ...eration TV turns on and off by itself Loss of color Internet connectivity Certain features not working correctly photo or video file viewing SECTION 2 TROUBLESHOOTING SelfDiagnosis Supported model SELF DIAGNOSIS FUNCTION Critical voltages and circuit operations are monitored by the CPU on the Main Board If an error is detected the Self Diagnosis function in the TV will force the TV to shut down by...

Page 15: ...e Self Check screen Back 002 MAIN_ POWER 001 003 AUDIO_PROT 000 003 DC_ALERT1 000 004 BALANCER 000 005 TCON_ERR 000 005 PANEL_POWE 000 006 BACKLITE 000 007 TEMP_ERR 000 00150 00075 00007 Menu Exit SELF CHECK Indicates no error has occurred Indicates an error has occurred SAMPLE SELF CHECK DIAGNOSIS PAGE 2X Blink Main Power Error A loss of REG12V from the power supply triggers this protect event Th...

Page 16: ...ailed and replacing the main board is required If this occurs after the TV has been running for a while check for ventilation issues that could cause the TV to run hotter than normal TRIAGE CHART Use this general Triage Chart to determine what may possibly be causing the error before going out to the customers location 1 Confirm the symptom from the customer RED DOT Primary Most likely defective p...

Page 17: ...t Composite RF Composite HDMI 1 PC HD15 POWER SUPPLY SWITCH UNIT LED IR RX LCD PANEL TCON CCFL BACKLIGHTS A H L R ANALOG AUDIO OUT OPTICAL AUDIO OUT MT5389 A V DECODER A V PROCESS TUNER USB 1 HDMI 2 LVDS 24V CTL AC IN INVERTER CLASS D AUDIO AMP G10 40 G11 46 Ethernet USB 2 MAIN BOARD IR BOARD OVERALL BLOCK DIAGRAM ...

Page 18: ...ND BL_ERR REG12V_GND REG12V 5 6 7 8 9 10 BL_ON TCON_12V DIMMER N C 11 12 13 14 TCON_ON 15 AC IN N AC IN H 1 2 CN6401 A N C DIMMER 13 14 CN6402 REG 12V GND AUDIO_12V 8 5 7 9 10 DIMMER BL_ERR 1 12 CN201 TCON_12V 14 AC_FF_DET TCON_ON 3 15 BL_ON 13 STBY 3 3V 4 POWER_ON 2 G10 40 G11 46 INVERTER CN6101 LCD PANEL CCFL BACKLIGHTS MAIN BOARD POWER SUPPLY POWER AND CONTROL BLOCK DIAGRAM ...

Page 19: ...ation on page 15 No Power Is standby LED blinking No Yes No See Protection Shutdown flowchart Yes Does red standby LED on front panel light Press power button while monitoring pin 3 of CN6401 on power supply board High 3 3V on pin 3 Yes No Main Board Power Supply Board High 3 3V on pin 2 Yes No Power Supply Board Power Supply Board NO POWER FLOWCHART ...

Page 20: ...X 3X 5X No Yes LCD Panel 6X Yes 7X No Immediately After a While Check room temperature and ventilation around unit Power Supply Board Main Board SONY logo appears before shutdown Yes No LCD Panel Power Supply Board Main Board PROTECTION SHUTDOWN FLOWCHART For Part Number information Refer to Section 4 Disassembly Part Number Information on page 15 ...

Page 21: ... connector at TCON while unit is running This may need to be done more than once Any flashes seen on screen Yes No Any OSD graphics present No Main Board No LCD Panel Inverter MT Board Yes Yes Main Board LCD Panel NO VIDEO FLOWCHART For Part Number information Refer to Section 4 Disassembly Part Number Information on page 15 ...

Page 22: ...o Distortion Is distortion across entire screen Any horizontal lines No No Yes Yes Improper of missing colors Yes Main Board No Vertical lines or bars No Yes Lines move when wide mode changed Yes No LCD Panel TCON Board Main Board LCD Panel Any single or isolated vertical lines Yes LCD Panel More than 1 vertical band No Yes LCD Panel TCON Board VIDEO DISTORTION FLOWCHART ...

Page 23: ...vice related issues SECTION 4 DISASSEMBLY PART NUMBER INFORMATION TABLE TOP STAND AND REAR COVER REMOVAL A Gently place LCD TV face down onto a soft cloth and remove 3 screws from Table Top Stand B Remove screws from Rear Cover 17 from KDL 40BX450 40BX451 Only 19 from KDL 46BX450 46BX451 Only REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES 1 4 409 856 11 R...

Page 24: ...tors from A Board F Remove 1 screw from MB Bracket G Remove 4 screws and disconnect connectors from Left and Right Speakers H Release clips and disconnect 1 connector from H Board I Disconnect 1 connector then tilt Switch Unit left and lift up REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES 51 4 300 805 11 BRACKET SIDE APOF 52 1 895 182 11 A BOARD COMPLETE...

Page 25: ...PLACING THE LCD PANEL 102 103 104 101 105 PANEL BRACKETS AND LCD PANEL REMOVAL NOTE The Insulation Sheet is NOT included with the replacement LCD Panel A Remove Panel Brackets from Bezel 4 from KDL 40BX450 40BX451 Only 6 from KDL 46BX450 46BX451 Only B Remove 5 screws from Bottom Frame C Carefully remove the Insulation Sheet from the original LCD Panel to use on the replacement LCD Panel The Insul...

Page 26: ... Portal at http www sony com asp website for any additional service related issues REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES 151 1 910 103 98 LVDS CONNECTOR ASSEMBLY 46 51P FFC KDL 40BX450 40BX451 ONLY 151 1 910 103 97 LVDS CONNECTOR ASSEMBLY 46 51P FFC KDL 46BX450 46BX451 ONLY 152 1 910 106 00 CONNECTOR ASSEMBLY 40 15P MB PSU KDL 40BX450 40BX451 ONL...

Page 27: ...STRUCTION FRENCH VERSION 4 418 206 31 MANUAL INSTRUCTION SPANISH VERSION 2 580 608 11 SCREW PSW M5X16 SCREWS TO ATTACH TABLE TOP STAND TO LCD TV For product protection and safety reasons Sony strongly recommends that you use the screws provided with the TV CAUTION These screws cannot be used to secure the TV to the Wall Mount Brackets 4 416 690 11 SUPPLEMENT STAND INSTALLATION MISCELLANEOUS PART N...

Page 28: ...KDL 40BX450 40BX451 46BX450 46BX451 20 SECTION 4 DISASSEMBLY PART NUMBER INFORMATION WIRE DRESSING LAYOUT EXAMPLE FOR ALL MODELS ...

Page 29: ...erating or communicating properly Keeping the software in the television up to date is a procedure that is normally handled by the owner of the television Most customers who own computers and other digital devices are familiar with and are accustomed to updating the software in their products If a customer contacts the Sony Customer Support Center and it is deemed to be correctable with a software...

Page 30: ...on the TV is to access the Contact Sony screen by using the customer menu Contact Sony Please contact Sony directly if you have questions on the use of your television con Website Support United States Phone Contact Model Name Serial Number Software Version Canada Phone Contact Other Countries Contact www sony com tvsupport 1 800 222 SONY 7669 1 877 899 SONY 7669 Consult the Warranty Card Please h...

Page 31: ...settings must be changed or confirmed when either the Main Board LCD Panel or TCON Board are replaced UPDATING THE SOFTWARE After replacing the Main Board LCD Panel or TCON Board you MUST UPDATE the SOFTWARE to the latest version ACCESSING SERVICE ADJUSTMENT MODE 1 TV must be in Standby mode 2 Press the following buttons on the Remote Commander within a second of each other DISPLAY Channel 5 Volum...

Page 32: ...NG SERVICE REQUIREMENTS WHEN REPLACING THE MAIN BOARD The following must be performed after replacing the Main Board to ensure that all of the features for the TV will be available View the Status Information Select the Panel ID Code Add the Serial Number Add the Model Name VIEWING THE STATUS INFORMATION After replacing the Main Board you MUST UPDATE the SOFTWARE to the latest version 5 Verify the...

Page 33: ... to display propertly Verify before proceeding to the next step Verified the Status Information 10 Press until Panel Selection is selected Sound Adjustment Wide Band Tuning Range Scan Self diagnosis history Status Information LVDS Spectrum 0 20 DPMS Off Low of HPD 5 TVD_MCDONE_CNT 20 Demo Special Bypass AVI Info Detect On Panel Selection 13_FHD_SLCD_40 UART Selection No Log SERIAL NUMBER EDIT MODE...

Page 34: ...s to be able to select the first digit CAUTION The Serial Number can only be selected once Be sure to verify the information is correct before saving the changes Sound Adjustment Wide Band Tuning Range Scan Self diagnosis history Status Information LVDS Spectrum 0 20 DPMS Off Low of HPD 5 TVD_MCDONE_CNT 20 Demo Special Bypass AVI Info Detect On Panel Selection 13_FHD_SLCD_40 UART Selection No Log ...

Page 35: ...Serial Number is displayed press 21 When the confirmation screen displays press to select YES and then press 22 Proceed to Adding the Model Name ADDING THE MODEL NAME Verify before proceeding to the next step Verified Status Information Selected the Panel ID Code Added the Serial Number CAUTION The Model Name can only be selected once Be sure to verify the information is correct before saving the ...

Page 36: ... of HPD 5 TVD_MCDONE_CNT 20 Demo Special Bypass AVI Info Detect On Panel Selection 13_FHD_SLCD_40 UART Selection No Log SERIAL NUMBER EDIT 5000027 MODEL NAME EDIT K _ _ _ _ _ _ _ _ Set Home Exit Service Mode 26 Continue to use the and or to enter the remaining characters of the Model Name Sound Adjustment Wide Band Tuning Range Scan Self diagnosis history Status Information LVDS Spectrum 0 20 DPMS...

Page 37: ...0BX450 Set Home Exit Service Mode VIEWING THE STATUS INFORMATION After replacing the LCD Panel you MUST UPDATE the SOFTWARE to the latest version Verify the latest software is installed before proceeding to the service adjustments 3 For instructions refer to the section Viewing the Status Information on page 24 4 Do one of the following a If the latest software is installed proceed to Verifying th...

Page 38: ...e Self Check screen identify the Panel Operation Time location Back 002 MAIN_ POWER 000 003 DC_ALERT1 000 003 AUDIO_PROT 000 004 BALANCER_ERR 000 005 TCON_ERR 000 005 PANEL_ID_NVM_ERR 000 006 BACKLIGHT_ERR 000 007 TEMP_ERR 000 00031 00046 00031 Home Exit SELF CHECK TOTAL OPERATION TIME PANEL OPERATION TIME BOOT COUNT 10 Press 7 0 11 Verify Panel Operation Time has been changed to 00000 Back 002 MA...

Page 39: ...000 Panel Info 13_FHD_SLCD_40 EDID Version HDMI 1 3 VGA 1 3 Factory Version v2 003 Set EXIT Exit Factory Mode ADJUSTING THE COLOR TEMPERATURE The default White Balance data values are set for optimal viewing The following instructions are for technicians who have been requested to customize calibrations for their customers 3 Using the scroll down to select Color Temp Input Source TV White Balance ...

Page 40: ...remaining temperature items within the selected temperature type NOTE Changes to the data value must be saved within the temperature type selected before making changes to one of the other temperature types 9 To save the changes press the to select Data Backup then press Back Color Temp Neutral R Gain 538 G Gain 512 B Gain 452 R Offset 512 G Offset 512 B Offset 512 Recall Data Off Data Backup Off ...

Page 41: ...oration Sony LCSC Technical Services Service Publication Department 9 883 873 05 English 2012CJ74WEB 1 Printed in USA 2012 3 is a trademark of Sony Electronics Reproduction in whole or part without written permission is prohibited All rights reserved ...

Page 42: ...vice manual shall be utilized for replacement and or repair 3 Disassembly decryption or reverse engineering component s is strictly prohibited 4 Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and the replaced defective component MUST BE DESTROYED Boards cannot be swapped 5 If a Circuit Board identified with a red outline...

Page 43: ...ate Subject 1 0 4 2012 Original manual issue 9 888 510 01 HISTORY INFORMATION FOR THE FOLLOWING MANUAL ORIGINAL MANUAL ISSUE DATE 4 2012 AZ3 CHASSIS Service Procedure for Panel Board and Software Change Upgrade ...

Page 44: ...Service Procedure for Panel Board and Software Change Upgrade AZ3 CHASSIS 9 888 510 01 ...

Page 45: ...re to disconnect all cables After upgrading the version you need to confirm the SEG DEST MODELNAME SERIAL BU_TRANS and BU_FLASH from the Service menu Incorrect settings affect the set s capabilities When upgrading Software be sure to download the most recent version If the version of Software already on the repair board is newer than the version of Software for upgrade Software is not upgraded Not...

Page 46: ...pgrade WW 4 How to format USB Preparing USB for Upgrade There is no special restriction on USB memory If you connect the USB memory to the computer and it is recognized on the XMB you can use it The USB memory can be formatted in either FAT or FAT32 READ ME ...

Page 47: ...ata 1 7 5 Selecting the Model Name 1 7 6 How to Store Changed Data 1 7 7 Adding the Serial Number 1 2 1 7 8 Adding the Serial Number 2 2 1 7 9 Selecting the BU TRANS 1 7 10 Confirming the Software version Model ID and Product ID 1 8 Finish Operation 2 SERVICE PANEL 26 2 1 Steps After Replacing the Service Panel 2 2 Preparing USB for Upgrade 2 3 How to Upgrade the Version by Using USB 2 4 Samples o...

Page 48: ...002 MODEL 001 DEST Operate NVM Write Mute 0 each setting c Check and set Digital MENU 002 MODEL 002 MODELNAME Operate NVM Write Mute 0 each setting d Check and set Digital MENU 002 MODEL 003 SERIAL Operate Decision 12 Enter Select after setting e Set VPC MENU 000 DATA_COPY 000 BU_TRANS f Check Model ID Product ID and Software Version from Digital MENU 4 Conclude the operation 1 1 Steps After Repla...

Page 49: ...ure for Panel Board and Software Change Upgrade WW 7 Example BAPS Board KDL HX750 Series Note The BA board is different by models BAPS Board For HX750 40 46 55 1 2 Images Supported by the Service Board SERVICE BOARD ...

Page 50: ...zip 3 Confirm folder name e g sony_dtv _ 4 Copy the folder under root directory of USB device Note The upgrade will not be performed if the folder structure name of the folder or name of the file inside the folder is modified Extract Extract Either USB slot is OK sony_tvupdate_2012_ _ _auth zip may differ depend on the destination 1 3 Preparing USB for Upgrade SERVICE BOARD ...

Page 51: ...e the TV is turned on same as a Note Please power on by the power button of TV or remote commander within 5 seconds if TV is go to standby when inserting the AC plug 2 The TV is reset about a minute later and then the Red LED lights and the Amber LED blinks Note After replacing the BA board the upgrade startup screen may not be displayed In addition be sure not to remove USB device while it is wri...

Page 52: ...r the USB device is inserted then the Red LED lights and the Amber LED blinks After about 3 minutes the TV will reboot and turned on After a while a completion message is displayed Upgrading Upgrade is complete No image or message may be displayed 1 5 Samples of Software Update screens SERVICE BOARD ...

Page 53: ... 000W00LU PNL PL1 011J46LUX FDMR370NN0101 PD1 011J46LUX TUNER ENABLE Chassis Service menu Digital Service menu 1 6 Additional steps for 1 4 Forced update SERVICE BOARD CHASSIS SERVICE 007 DL 000 PID_DATA_MISMAT 0 1 3 4 Remote Commander 2 OPTIONS a Access to Service Mode by pressing the buttons DISPLAY Æ 5ch Æ Vol Æ POWER on the remote commander when TV in standby b Press the OPTIONS key to go from...

Page 54: ...1 increment Press 4 decrement Press 3 increment Press 6 decrement Remote Commander a b c To change PID_DATA_MISMAT of CHASSIS a Press the 2 5 key on the remote commander to select 007 DL b Press the 1 4 key on the remote commander to select 000 PID_DATA_MISMAT c Press the 3 6 key on the remote commander to change the data to 1 from 0 1 6 1 Change PID_DATA_MISMAT SERVICE BOARD ...

Page 55: ... is changed to WRITE displayed in red and then back to SERVICE c Power OFF Æ ON by using the power button on TV or Remote Commander The PID_DATA_MISMAT will be changed back to 0 Please go back to page 9 and proceed next step 1 6 2 How to Store Changed Data SERVICE BOARD CHASSIS SERVICE 007 DL 000 PID_DATA_MISMAT 1 CHASSIS SERVICE 007 DL 000 PID_DATA_MISMAT 1 CHASSIS WRITE 007 DL 000 PID_DATA_MISMA...

Page 56: ...AA DD1 016W00AA WP0 521W00AA PEM MID 1C117081 PM1 012W00LU PID 04020000 PB1 000W00LU PNL PL1 011J46LUX FDMR370NN0101 PD1 011J46LUX TUNER ENABLE Digital Service menu a Access to Service Mode by pressing the buttons DISPLAY Æ 5ch Æ Vol Æ POWER on the remote commander when TV in standby b Press the OPTIONS key to go to the Digital Service menu There are 3 Service menus DIGITAL Æ CHASSIS Æ VPC 1 7 Set...

Page 57: ... 4 decrement Press 3 increment Press 6 decrement SEG Model Name 3a G_BASE KDL HX85 3a_BASE KDL HX75 KDL EX750 Japan 3a_WIFI_READY KDL HX752 Argentina KDL HX75A Taiwan KDL HX75A Hong Kong P 2A_BASE KDL EX65 KDL EX55 KDL EX54 P 2S_BASE KDL NX65 Remote Commander a b c To change SEG of DIGITAL a Press the 2 5 key on the remote commander to select 002 MODEL b Press the 1 4 key on the remote commander t...

Page 58: ... MODEL 000 SEG P 2A_BASE Write DIGITAL SERVICE 002 MODEL 000 SEG P 2A_BASE Done a b Remote Commander To store data changed in DIGITAL a Press MUTING on the remote commander b Press 0 on the remote commander Write displayed in red on the screen is changed to Done displayed in green c If the indication mentioned above is displayed data has been stored 1 7 2 How to Store Changed Data SERVICE BOARD ...

Page 59: ...nder to select 002 MODEL b Press the 1 4 key on the remote commander to select 001 DEST c Press the 3 6 key on the remote commander to select DESTNATION from the cross reference table 1 7 3 Selecting the Destination SERVICE BOARD 001 DEST ATSC KR_BASE DVB GA T_BASE ATSC LTN_BASE DVB GA T_NO NU ATSC UC_BASE DVB GA T_NO SKNU DTMB CN_BASE DVB GA T_NO SKY DTMB HK_BASE DVB GA T2_BASE DVB AEP C2_BASE DV...

Page 60: ... MODEL 001 DEST ISDB JP_BASE Write DIGITAL SERVICE 002 MODEL 001 DEST ISDB JP_BASE Done To store data changed in DIGITAL a Press MUTING on the remote commander b Press 0 on the remote commander Write displayed in red on the screen is changed to Done displayed in green c If the indication mentioned above is displayed data has been stored 1 7 4 How to Store Changed Data SERVICE BOARD a b Remote Comm...

Page 61: ... 29 97 1080I 16 9 Press 2 increment Press 5 decrement Press 1 increment Press 4 decrement Press 3 increment Press 6 decrement Remote Commander a b c To change MODELNAME of DIGITAL a Press the 2 5 key on the remote commander to select 002 MODEL b Press the 1 4 key on the remote commander to select 002 MODELNAME c Press the 3 6 key on the remote commander to select MODELNAME 1 7 5 Selecting the Mode...

Page 62: ... MODEL 002 MODELNAME KDL 32EX550 Write DIGITAL SERVICE 002 MODEL 002 MODELNAME KDL 32EX550 Done a b Remote Commander To store data changed in DIGITAL a Press MUTING on the remote commander b Press 0 on the remote commander Write displayed in red on the screen is changed to Done displayed in green c If the indication mentioned above is displayed data has been stored 1 7 6 How to Store Changed Data ...

Page 63: ...ommander a b c DIGITAL MODEL SERVICE SerialNumberEdit 1 SerialNumber Digital Service menu To change SERIAL of DIGITAL a Press the 2 5 key on the remote commander to select 002 MODEL b Press the 1 4 key on the remote commander to select 003 SERIAL c Press the 0 key on the remote commander to display the Serial Number Edit option 1 7 7 Adding the Serial Number 1 2 SERVICE BOARD Caution The serial nu...

Page 64: ...ange SERIAL of DIGITAL a Press Select button the remote commander to display the Serial Number input screen b Using the number keys on the remote commander enter the serial number of the TV c After confirming the serial number press the ENT or Select key on the remote commander to write the serial number Caution The serial number can only be entered once Please make sure to enter the correct seria...

Page 65: ...procedure is to copy W B adjustment data in T con board on Panel to BA board Remote Commander b c d To BU_TRANS of VPC a Press the OPTIONS key to go to the VPC Service menu There are 3 Service menus DIGITAL Æ CHASSIS Æ VPC b Press the 2 5 key on the remote commander to select 000 DATA COPY c Press the 1 4 key on the remote commander to select 000 BU_TRANS d Press the 3 6 key on the remote commande...

Page 66: ...LUX TUNER ENABLE Digital Service menu a After completing all the service adjustment changes verify that the correct Model ID and Product ID displays in the Service menu b Press the OPTIONS key to go to the Digital Service menu There are 3 Service menus DIGITAL Æ CHASSIS Æ VPC c Verify the Software version Model ID and Product ID are the correct Please refer the appendix pages to verify the Model I...

Page 67: ... Because the ID for identifying the device is installed on the BA board of TV never attempt to mount the BA board removed from a customer s set onto the other set This ID information is used in BIV IPTV In addition BA board reuse in unauthorized section is also prohibited Note In the worst case it may lead to legal action 1 8 Finish Operation SERVICE BOARD ...

Page 68: ...ge the following from the Service menu a Change VPC MENU 001 DATA_BACKUP 000 BU_FLASH b Confirm Model ID Product ID Software Version from DIGITAL menu 4 Reset the Panel Operation Time from the Service menu 5 Conclude the operation 2 1 Steps After Replacing the Service Panel Note Before operation disconnect all cables connected to the TV SEC 2 SERVICE PANEL ...

Page 69: ...zip 3 Confirm folder name e g sony_dtv _ 4 Copy the folder under root directory of USB device Note The upgrade will not be performed if the folder structure name of the folder or name of the file inside the folder is modified Extract Extract Either USB slot is OK sony_tvupdate_2012_ _ _auth zip may differ depend on the destination 2 2 Preparing USB for Upgrade SERVICE PANEL ...

Page 70: ...ile the TV is turned on same as a Note Please power on by the power button of TV or remote commander within 5 seconds if TV is go to standby when inserting the AC plug 2 The TV is reset about a minute later and then the Red LED lights and the Amber LED blinks Note After replacing the Panel the upgrade startup screen may not be displayed In addition be sure not to remove USB device while it is writ...

Page 71: ...r the USB device is inserted then the Red LED lights and the Amber LED blinks After about 3 minutes the TV will reboot and turned on After a while a completion message is displayed Upgrading Upgrade is complete No image or message may be displayed 2 4 Samples of Software Update screens SERVICE PANEL ...

Page 72: ... 000W00LU PNL PL1 011J46LUX FDMR370NN0101 PD1 011J46LUX TUNER ENABLE Chassis Service menu Digital Service menu 2 5 Additional steps for 2 3 Forced update SERVICE PANEL CHASSIS SERVICE 007 DL 000 PID_DATA_MISMAT 0 1 3 4 Remote Commander 2 OPTIONS a Access to Service Mode by pressing the buttons DISPLAY Æ 5ch Æ Vol Æ POWER on the remote commander when TV in standby b Press the OPTIONS key to go from...

Page 73: ...1 increment Press 4 decrement Press 3 increment Press 6 decrement Remote Commander a b c To change PID_DATA_MISMAT of CHASSIS a Press the 2 5 key on the remote commander to select 007 DL b Press the 1 4 key on the remote commander to select 000 PID_DATA_MISMAT c Press the 3 6 key on the remote commander to change the data to 1 from 0 2 5 1 Change PID_DATA_MISMAT SERVICE PANEL ...

Page 74: ... is changed to WRITE displayed in red and then back to SERVICE c Power OFF Æ ON by using the power button on TV or Remote Commander The PID_DATA_MISMAT will be changed back to 0 Please go back to page 28 and proceed next step 2 5 2 How to Store Changed Data SERVICE PANEL CHASSIS SERVICE 007 DL 000 PID_DATA_MISMAT 1 CHASSIS SERVICE 007 DL 000 PID_DATA_MISMAT 1 CHASSIS WRITE 007 DL 000 PID_DATA_MISM...

Page 75: ... Æ VPC 2 6 Setting necessary items in the Service Menu SERVICE PANEL 1 3 4 Remote Commander 2 OPTIONS Digital Service menu VPC SERVICE 000 DATA_COPY 000 BU_TRANS 0 VPC Service menu DIGITAL SERVICE 001 OP 000 VERS MAIN EXT DM1 301JPA RF 01 05 WF1 003W00AA WF 2 0 0 99 DF1 001W00AA WF 0B YM1 010W00AA CAM X XXX DB2 105W00AA FD XXXX DM1 301W00AA DD1 016W00AA WP0 521W00AA PEM MID 1C117081 PM1 012W00LU P...

Page 76: ...TA_BAKUP 000 BU_FLASH 3 DATA TRANSFER SUCCESS Remote Commander a b c To BU_FLASH of VPC a Press the 2 5 key on the remote commander to select 001 DATA_BAKUP b Press the 1 4 key on the remote commander to select 000 BU_FLASH c Press the 3 6 key on the remote commander to select from 0 to 1 Data transfer will be done in few seconds 2 6 1 Selecting the BU_FLASH SERVICE PANEL This procedure is to copy...

Page 77: ...6LUX TUNER ENABLE Digital Service menu a After completing all the service adjustment changes verify that the correct Model ID and Product ID displays in the Service menu b Press the OPTIONS key to go to the Digital Service menu There are 3 Service menus DIGITAL Æ CHASSIS Æ VPC c Verify the Software version Model ID and Product ID are the correct Please refer the appendix pages to verify the Model ...

Page 78: ...PC_WDT 00 102 MEPS_WDT 00 103 HOST_WDT 00 104 STBY_WDT 00 12345 67891 23456 Service Procedure for Panel Board and Software Change Upgrade WW 36 Self Check screen Panel Operation Time 1 3 4 Remote Commander 2 b b 2 7 Resetting the Panel Operation Time SERVICE PANEL a Access to Self Check screen by pressing the buttons DISPLAY Æ 5ch Æ Vol Æ POWER on the remote commander when TV in standby b Press 7 ...

Page 79: ...Service Procedure for Panel Board and Software Change Upgrade WW 37 The upgrade process is complete and unplug the AC cord 2 8 Finish Operation SERVICE PANEL ...

Page 80: ...Service Procedure for Panel Board and Software Change Upgrade WW 38 END 9 888 510 01 English 2011DL08 Data Made in Japan 2012 4 Sony Corporation Home Entertainment Business Group ...

Page 81: ...on is irreversible If you disable tuner function by mistake you need to replace to new BA board in order to re enable tuner Preparation Pass Code is required for this function Please refer the Technical Bulletin to get the Pass Code USB memory which includes EU_Tuner_Disable dat file in the root is required 1 1 Scope and Notes APPENDIX 1 TUNER DISABLE FOR EUROPE B2B MODELS ...

Page 82: ...r pass code to disable the Tuner Pass Code Tuner Disable Exit RETURN Tuner is disabled Unplug AC cable and plug again OK 3 Press Enter of remote commander and unplug AC and plug again 4 Confirm Status of Tuner Function ENABLE DISABLE Access Service Mode by pressing the buttons when TV in Standby DISPLAY Æ 5ch Æ Vol Æ POWER on the remote commander 5 Power OFF Æ ON 6 Finish Example DIGITAL SERVICE 0...

Page 83: ... is supported for EU T and EU T2 models Available production models are only listed models Please DO NOT use this feature for other models Tuner Disable Display doesn t appear on unsupported models Model Name Serial Number KDL 55HX753 5 500 001 5 600 000 KDL 46EX653 5 500 001 5 600 000 KDL 40EX653 5 500 001 5 600 000 KDL 32EX653 1 300 001 1 400 000 ...

Page 84: ...uld be applied after BA Board exchange process for China Hotel Model with RS232C Control By executing the procedure described in this Appendix RS232C Control protocol will be set to Sony Standard Default setting of service board is No Serial 1 1 Scope and Notes APPENDIX 2 RS232C SETTING FOR CHINA HOTEL MODELS ...

Page 85: ...AL SERVICE 001 OP 000 VERS MAIN EXT DM1 301JPA RF 01 05 WF1 003W00AA WF 2 0 0 99 DF1 001W00AA WF 0B YM1 010W00AA CAM X XXX DB2 105W00AA FD XXXX DM1 301W00AA DD1 016W00AA WP0 521W00AA PEM MID 1C117081 PM1 012W00LU PID 04020000 PB1 000W00LU PNL PL1 011J46LUX FDMR370NN0101 PD1 011J46LUX TUNER ENABLE DIGITAL SERVICE 002 MODEL 004 SHIP_CONFIRM DIGITAL MODEL SERVICE Confirmation for Shipping 4 Enter to ...

Page 86: ...roduct Code 6 Confirm the completion of the process Please refer to the next page for the Error Code Result 0xXXXX 7 Power OFF Æ ON 8 Finish If you see an error code at step 6 go to step 1 DIGITAL MODEL SERVICE Confirmation for Shipping Current ProductCode P________ Please input 8 digit ProductCode 00000000 99999999 P18494500 DIGITAL MODEL SERVICE Confirmation for Shipping P18494500 ÅProductCode y...

Page 87: ...Name Product Code Serial Number KDL 55HX750 18493500 1 450 001 1 500 000 KDL 46HX750 18493600 KDL 40HX750 18494500 KDL 46EX650 18494600 KDL 40EX650 18494700 KDL 32EX650 18494800 KDL 32EX550 18494900 Error Code Error Code Status 0x0001 Product Code input error Æ Please confirm Product Code 0x0010 Need Software Update ÆPlease update Software by USB 0x0020 0x0040 0x0080 ...

Page 88: ... after BA Board exchange process for GA Hotel Model with RS232C Control By executing the procedure described in this Appendix RS232C Control protocol will be set to appropriate mode Locatel VDA SonyStandard Default setting of service board is No Serial 1 1 Scope and Notes APPENDIX 3 SI SELECTION SETTING FOR GA HOTEL MODELS ...

Page 89: ...nitial Volume Initialize Hotel Settings Export Hotel Settings Sony standard Locatel VDA No serial Hotel Mode Settings in process 5 Confirm SI mode selection setting in Settings 6 Finish NOTE To exit Hotel Mode for Guest press the buttons when TV in Power ON DISPLAY Æ MUTING Æ Vol Æ Home on the remote commander To exit Hotel Setting Mode press the buttons when TV in Standby DISPLAY Æ MUTING Æ Vol Æ...

Page 90: ... and Software Change Upgrade WW 48 1 3 GA Hotel Model with RS232C Control Model List APPENDIX 3 Locatel VDA Model List Model Name Serial Number KDL 55HX750 3 020 001 3 030 000 KDL 46HX750 KDL 40HX750 KDL 46EX650 KDL 40EX650 KDL 32EX650 ...

Page 91: ... 18460900 0C33AC16 05042040 LTY460HQ0502 3a_BASE DVB LTN_BASE GAA CO1 KDL 40EX655 18468500 1C23A226 04047040 LTY400HM1001 P 2A_BASE ISDB LTN_BASE BRA BR6 KDL 46HX757 18460900 0C33AC32 05042040 LTY460HQ0601 3a_BASE DVB LTN_BASE GAA CO1 KDL 40EX655 18469000 1C23A226 04187040 LTY400HM1001 P 2A_BASE ISDB LTN_NO GIN BRB CL3 KDL 46HX850 18451400 0543A11F 01041040 FQLR460LT0101 3a G_BASE ATSC UC_BASE AAA...

Page 92: ...a_BASE DTMB HK_BASE GAA HK5 KDL 32HX750 18440700 0C33A421 08042040 LTY320HQ0102 3a_BASE DTMB HK_BASE GAA HK5 KDL 32HX750 18433101 0D33A521 090C2040 LTY320HQ0101 3a_BASE DVB GA T_NO NU GAA IN5 KDL 32HX750 18433101 0D33A521 090C2040 LTY320HQ0102 3a_BASE DVB GA T_NO NU GAA IN5 KDL 32HX750 18433106 0C33A521 090C2040 LTY320HQ0101 3a_BASE DVB GA T_NO NU GAA AU5 KDL 32HX750 18433106 0C33A521 090C2040 LTY...

Page 93: ...18495303 1D23A530 091C7040 LTY460HN0701 P 2A_BASE DVB GA T_NO SKY GAB MY1 KDL 40HX750 18500800 0D33A515 09042040 LTY400HL0402 3a_BASE DVB GA T_BASE GAA IR2 KDL 46EX65A 18514603 1D23A527 09047040 LTY460HN0501 P 2A_BASE DVB GA T_BASE GAA MY1 KDL 40HX750 18500800 0D33A531 09042040 LTY400HL0501 3a_BASE DVB GA T_BASE GAA IR2 KDL 46EX65A 18514603 1D23A530 09047040 LTY460HN0701 P 2A_BASE DVB GA T_BASE GA...

Page 94: ...55HX750 18438800 0C33A317 06042040 LTY550HQ0401 3a_BASE DVB TW_BASE GAA TW6 KDL 55HX750 18438800 0C33A333 06042040 LTY550HQ0501 3a_BASE DVB TW_BASE GAA TW6 KDL 55HX750 18440400 0C33A417 08042040 LTY550HQ0401 3a_BASE DTMB HK_BASE GAA HK5 KDL 55HX750 18440400 0C33A433 08042040 LTY550HQ0501 3a_BASE DTMB HK_BASE GAA HK5 KDL 55HX750 18432801 0D33A517 090C2040 LTY550HQ0401 3a_BASE DVB GA T_NO NU GAA IN5...

Page 95: ...NOR KDL 46HX750 18493600 0D83A432 07042040 LTY460HQ0601 3a_BASE DTMB CN_BASE GAC CN8 KDL 32EX653 18498700 1C23A925 0D047040 LTY320HN0301 P 2A_BASE DVB AEP T2_BASE EUA CEI KDL 46HX850 18465200 0543A41F 07041040 FQLR460LT0101 3a G_BASE DTMB CN_BASE GAC CN8 KDL 32EX653 18498804 1C23A925 0D087040 LTY320HN0301 P 2A_BASE DVB AEP T2_MHP EUB CEL KDL 55HX750 18464700 0D33A417 07042040 LTY550HQ0401 3a_BASE ...

Page 96: ... KDL 55HX750 18419900 0C33A817 0C142040 LTY550HQ0401 3a_BASE DVB AEP TC_NO NOR EUA EEN KDL 40HX853 18444900 0443A91E 0D041040 FQLR400LT0101 3a G_BASE DVB AEP T2_BASE EUA CEI KDL 55HX750 18419900 0C33A833 0C142040 LTY550HQ0501 3a_BASE DVB AEP TC_NO NOR EUA EEN KDL 40HX853 18444900 0443A934 0D041040 FQLR400LT0102 3a G_BASE DVB AEP T2_BASE EUA CEI KDL 55HX751 18480800 0C33A817 0C042040 LTY550HQ0401 3...

Page 97: ...X750 18454700 2C33AB15 0F042040 LTY400HL0401 3a_BASE ISDB JP_BASE JPA J1 KDL 40HX750 18454700 2C33AB15 0F042040 LTY400HL0402 3a_BASE ISDB JP_BASE JPA J1 KDL 40HX750 18454700 2C33AB31 0F042040 LTY400HL0501 3a_BASE ISDB JP_BASE JPA J1 KDL 40HX850 18454400 2443AB1E 0F041040 FQLR400LT0101 3a G_BASE ISDB JP_BASE JPA J1 KDL 40HX850 18454400 2443AB34 0F041040 FQLR400LT0102 3a G_BASE ISDB JP_BASE JPA J1 K...

Page 98: ...Contact Request Takayuki Miyoshi jp sony com Subject Show a picture noise in 1080 24p Model KDL 40BX450 Destination AU5 Please refer to next page for details Issued Checked Approved Date 6 April 2012 T TV VG G M M1 12 20 01 12 2 TVEG Quality Assurance TOH KM 10 59 am 4 6 12 FARAH CS ENGINEERING CSKL Farah Liana 2012 04 0 6 10 38 03 08 00 CS Engineering QA CS KL FARID 2012 0 4 06 11 28 18 08 00 ...

Page 99: ......

Page 100: ...ENTIAL ELECTRICAL SERVICE MANUAL INTERNAL ONLY ORIGINAL MANUAL ISSUE DATE 2 2012 REVISION DATE SUBJECT 2 17 2012 Original Manual Release Date 3 29 2012 Added KDL 32BX353 32BX354 40BX453 46BX453 models Added KDL 32BX355 32BX356 40BX455 46BX455 models 4 27 2012 Added Connector Diagram for BX35x BX45x models SelfDiagnosis Supported model ...

Page 101: ...081 CHILE PERU VZ KDL 32BX356 RM YD081 CHILE PERU VZ KDL 40BX450 RM YD080 CND LA MX US KDL 40BX451 RM YD080 CND MX KDL 40BX453 RM YD081 COLUMBIA KDL 40BX455 RM YD081 CHILE PERU VZ KDL 40EX640 RM YD075 CND US KDL 46BX450 RM YD080 CND LA MX US KDL 46BX451 RM YD080 MX KDL 46BX453 RM YD081 COLUMBIA KDL 46BX455 RM YD081 CHILE PERU VZ KDL 46EX640 RM YD075 CND US KDL 55EX640 RM YD075 CND US MX ...

Page 102: ...ion 12 A Board Schematic BX35x BX45X Series 12 A Board Schematic EX64x Series 13 G9 Board Schematic 33 G10 Board Schematic 34 G11 Board Schematic 35 GE55 Board Schematic 36 GL5A Board Schematic 37 GL5B Board Schematic 38 H Board Schematic 39 SECTION 2 ELECTRICAL PARTS LIST 41 KDL 32BX353 32BX354 41 KDL 32BX355 32BX356 41 KDL 40BX450 46BX450 41 KDL 40BX451 46BX451 41 KDL 40BX453 46BX453 41 KDL 40BX...

Page 103: ... the original parts and labor warranty ATTENTION Ces instructions de service sont à l usage du personnel de service qualifié seulement Pour prévenir le risque de choc électrique ne pas faire l entretien autre que celui contenu dans le Mode d emploi à moins que vous soyez qualifié faire ainsi ALERTE Afin d eviter tout risque d electrocution provenant d un chássis sous tension un transformateur d is...

Page 104: ...n cleaning the TV be sure to unplug the power cord to avoid any chance of electric shock Clean the cabinet of the TV with a dry soft cloth Wipe the LCD screen gently with a soft cloth Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water If using a chemically pretreated cloth please follow the instruction provided on the package Never use strong...

Page 105: ...scribed in Leakage Test LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis must not exceed 0 5 mA 500 microamperes Leakage current can be measured by any one of three methods 1 A commercial leakage tester Follow the manufacturers instructions provided with the tester 2 A battery operated AC m...

Page 106: ... is available under the following part numbers Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees celsius This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics r e b m u n t r a P r e t e m a i D s k r a m e R 9 1 5 0 0 0 4 6 7 m m 3 0 g K 5 2 0 0 2 5 0 0 0 4 6 7...

Page 107: ... etre remplace par une fusible de meme yaleur comme maque NOTE The components identified by a red outline and a mark contain confidential information Specific instructions must be adhered to whenever these components are repaired and or replaced See Appendix A Encryption Key Components in the back of this manual CAPACITOR TA TANTALUM PS STYROL PP POLYPROPYLENE PT MYLAR MPS METALIZED POLYESTER MPP ...

Page 108: ...AZ3FK AZ3FK 9 1 2 BLOCK DIAGRAM MT5389 BX45X series MT5396 EX64X series ...

Page 109: ...K AZ3FK 10 1 3 CONNECTOR DIAGRAMS CONNECTORS BX35X BX45X SERIES T CON Board CN800 1 CN201 CN4004 CN6401 J1 Main Board Power Board Panel Inverter Board CN1 CN6402 Keypad Board IR LED Board CN001 CN201 CN4001 ...

Page 110: ...AZ3FK AZ3FK 11 CONNECTORS EX64X SERIES TCON Board CN201 CN4001 CN4002 CN4003 IR board Key Pad board Power Board Main board CN8001 Panel AC ...

Page 111: ...AZ3FK AZ3FK 12 1 4 SCHEMATICS AND SUPPORTING INFORMATION A BOARD SCHEMATIC BX35X BX45X SERIES A BOARD SCHEMATIC AND PCB NOT AVAILABLE 1 2 3 4 5 6 7 8 9 10 A B C D E F G ...

Page 112: ...040100 BRD 00 297005040100 DSN 10 20 2005 10 20 2005 2970050401 SC 19 A Board Friday January 13 2012 Drawn Checked Approved File Name PART NO Date LY REV REV SHEET PWB DESCRIPTION RevCode 10 20 2005 297005040100 BRD 00 297005040100 DSN 10 20 2005 10 20 2005 2970050401 SC Friday January 13 2012 Drawn Checked Approved File Name PART NO Date LY REV REV SHEET PWB DESCRIPTION RevCode 10 20 2005 2970050...

Page 113: ...08 0 1U_10V_K 1 2 H204 hole_tbc394d158_ptb H204 hole_tbc394d158_ptb 1 1 C270 4700P_25V_K C270 4700P_25V_K 1 2 R205 100_J R205 100_J 1 2 C254 NC 1U_10V_K NC C254 NC 1U_10V_K NC 1 2 C217 270P_50V_J C217 270P_50V_J 1 2 C222 4700P_25V_K C222 4700P_25V_K 1 2 C212 22U_25V_M C212 22U_25V_M 1 2 C218 22U_6 3V_M C218 22U_6 3V_M 1 2 C205 0 1U_25V_K C205 0 1U_25V_K 1 2 R255 10K_J R255 10K_J 1 2 C202 0 1U_10V_...

Page 114: ..._J R243 27K_J 1 2 U205 FR9884SPGTR U205 FR9884SPGTR BS 1 VIN 2 SW 3 GND 4 FB 5 COMP 6 EN 7 SS 8 EP 9 C245 0 047U_16V_K C245 0 047U_16V_K 1 2 R221 1K_F R221 1K_F 1 2 C241 10U_25V_K C241 10U_25V_K 1 2 C224 NC 39P_50V_J NC C224 NC 39P_50V_J NC 1 2 C228 10U_25V_K C228 10U_25V_K 1 2 R267 0_J R267 0_J 1 2 C267 0 22U_10V_K C267 0 22U_10V_K 1 2 R265 27K_J R265 27K_J 1 2 C235 1U_10V_K C235 1U_10V_K 1 2 C26...

Page 115: ..._50V_J 1 2 C6018 NC 5P_50V_C NC C6018 NC 5P_50V_C NC 1 2 CN6005 NC HEADER_4P FOX_HF5504E NC CN6005 NC HEADER_4P FOX_HF5504E NC 1 2 3 4 TP6003 TP6003 1 R6007 82K_F R6007 82K_F 1 2 R6023 100_J R6023 100_J 1 2 TP6012 TP6012 1 VR602 NC AVR M1005C270MTABB_VR NC VR602 NC AVR M1005C270MTABB_VR NC 1 2 TP6008 TP6008 1 R6015 100_J R6015 100_J 1 2 G2 S2 D2 Q6001A 2N7002EDW G2 S2 D2 Q6001A 2N7002EDW 1 2 6 R60...

Page 116: ...TP6020 1 R6034 18_F R6034 18_F 1 2 VR6006 NC AVR M1005C270MTABB_VR NC VR6006 NC AVR M1005C270MTABB_VR NC 1 2 R6030 18_F R6030 18_F 1 2 R6082 10K_J R6082 10K_J 1 2 R6032 56_F R6032 56_F 1 2 R6035 100_J R6035 100_J 1 2 C6021 0 01U_10V_K C6021 0 01U_10V_K 1 2 TP6023 TP6023 1 R6041 56_F R6041 56_F 1 2 C6029 47P_50V_J C6029 47P_50V_J 1 2 VR6007 NC AVR M1005C270MTABB_VR NC VR6007 NC AVR M1005C270MTABB_V...

Page 117: ...005040100 DSN 10 20 2005 10 20 2005 2970050401 SC Friday January 13 2012 R6310 47K_J R6310 47K_J 1 2 D6302 NC AOZ8804ADI NC D6302 NC AOZ8804ADI NC CH_1 1 CH_2 2 VN 3 CH_3 4 CH_4 5 NC_1 9 NC_2 8 NC_3 7 NC_4 6 R6315 4 7K_J R6315 4 7K_J 1 2 CN6301 HDMI CONN_19P CN6301 HDMI CONN_19P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 22 21 20 23 B C E Q6301 2SC3052 T112 1F B C E Q6301 2SC3052 T112 1F 1 3 ...

Page 118: ...n Checked Approved File Name PART NO Date LY REV REV SHEET PWB DESCRIPTION RevCode 10 20 2005 297005040100 BRD 00 297005040100 DSN 10 20 2005 10 20 2005 2970050401 SC Friday January 13 2012 R6332 100_J R6332 100_J 1 2 R6336 47K_J R6336 47K_J 1 2 R6333 1K_J R6333 1K_J 1 2 R6335 100_J R6335 100_J 1 2 R6326 1K_J R6326 1K_J 1 2 R6338 1K_J R6338 1K_J 1 2 B C E Q6304 2SC3052 T112 1F B C E Q6304 2SC3052 ...

Page 119: ...A NTSC ATSC CHINA PAL PAA PAL MT5396 MT5396 MT5396 MT5396 SUT RE217T Connector Type P SUT RE217T SUT RA217T MT5396 s DEMOD C707 NC 0 1U_10V_K NC C707 NC 0 1U_10V_K NC 1 2 L706 1000R 100MHZ_0402 L706 1000R 100MHZ_0402 1 2 C710 1U_10V_K C710 1U_10V_K 1 2 R718 NC 0_J NC R718 NC 0_J NC 1 2 C714 NC 0 1U_10V_K NC C714 NC 0 1U_10V_K NC 1 2 R704 10K_F R704 10K_F 1 2 L701 120R 100MHZ_0603 L701 120R 100MHZ_...

Page 120: ... W23 VCCK_48 Y23 VCCK_2 AA23 VCCK_10 AC20 VCCK_11 AC21 VCCK_12 AC22 VCCK_13 AC23 VCCK_14 AC24 VCCK_16 AD23 VCCK_17 AD24 VCC3IO_A_1 E34 VCC3IO_A_2 F33 VCC3IO_A_3 G31 VCC3IO_A_4 G32 VCC3IO_A_5 H29 VCC3IO_A_6 H30 VCC3IO_A_7 J29 VCC3IO_A_8 J30 VCC3IO_B_1 AK9 VCC3IO_B_2 AK10 VCC3IO_B_3 AK11 VCC3IO_B_4 AL9 DVSS_99 U16 DVSS_100 U17 DVSS_101 U18 DVSS_102 U19 DVSS_108 V15 DVSS_109 V16 DVSS_110 V17 DVSS_111...

Page 121: ...12 100 1 2 3 4 5 6 7 8 C5012 0 1U_10V_K C5012 0 1U_10V_K 1 2 C4026 0 1U_10V_K C4026 0 1U_10V_K 1 2 R5008 1K_F R5008 1K_F 1 2 R5004 100_J R5004 100_J 1 2 RP5006 100 RP5006 100 1 2 3 4 5 6 7 8 C5005 0 1U_10V_K C5005 0 1U_10V_K 1 2 C4017 0 1U_10V_K C4017 0 1U_10V_K 1 2 R5001 240_F 0402 R5001 240_F 0402 1 2 RP5001 100 RP5001 100 1 2 3 4 5 6 7 8 C4022 0 1U_10V_K C4022 0 1U_10V_K 1 2 C5019 0 1U_10V_K C5...

Page 122: ... N3 A1 P7 A2 P3 A3 N2 A4 P8 A5 P2 A6 R8 A7 R2 A8 T8 A9 R3 A10 AP L7 A11 R7 A12 N7 NC_6 T3 VDD_1 B2 VDD_2 D9 VDD_3 G7 VDD_4 K2 VDD_5 K8 VDD_6 N1 VDD_7 N9 VDD_9 R9 VDD_8 R1 BA0 M2 BA1 N8 BA2 M3 CK J7 CK K7 CS L2 CAS K3 ODT K1 RAS J3 WE L3 CKE K9 DQSU C7 DQSU B7 DQSL F3 DQSL G3 DMU D3 DML E7 VREFDQ H1 VREFCA M8 ZQ L8 RESET T2 NC_1 J1 NC_2 J9 NC_3 L1 NC_4 L9 NC_5 M7 NC_7 T7 R5020 100_J R5020 100_J 1 2...

Page 123: ..._K C4077 0 047U_16V_K 1 2 U4001H MT5396TCNJ U4001H MT5396TCNJ HSYNC AN25 VSYNC AM25 BP AU24 SOG AT24 GP AR24 RP AR25 COM AP24 PB0P AT28 PR0P AR28 Y0P AP27 COM0 AU28 SOY0 AR27 PB1P AR26 PR1P AP26 Y1P AU26 COM1 AT26 SOY1 AP25 SY0 AR29 SC0 AP28 CVBS_COM AP30 CVBS0P AN29 CVBS1P AR31 CVBS2P AR30 CVBS3P AT30 VDACX_OUT AU30 VDACY_OUT AP29 AVDD12_RGB AD19 AVDD33_VDAC_BG AD20 AVDD33_VDAC AD21 AVDD33_CVBS_1...

Page 124: ...E11_TXP W35 PCIE11_TXN W34 PCIE11_RXP Y35 PCIE11_RXN Y34 TXVP_0 AT18 TXVN_0 AU18 RXVP_1 AT17 RXVN_1 AU17 REXT AD15 PHYLED0 AM16 PHYLED1 AN16 AVDD12_REC AD14 AVDD33_PCIE11 V24 AVDD33_USB_P0P1 D35 AVDD33_USB_P2P3 AP13 AVSS12_REC AL14 AVDD33_LD AD17 AVDD33_COM AD16 AVSS12_PCIE11 W30 AVSS33_USB_P1 D34 AVSS33_USB_P2 AR13 AVSS33_LD AL16 AVSS33_COM AL15 AVDD12_PCIE11 U24 C4049 0 1U_10V_K C4049 0 1U_10V_K...

Page 125: ...025 4 7K_J R4025 4 7K_J 1 2 R4094 4 7K_J R4094 4 7K_J 1 2 R4024 4 7K_J R4024 4 7K_J 1 2 R4063 0_J R4063 0_J 1 2 L4001 60R 100MHZ_0402 L4001 60R 100MHZ_0402 1 2 R4093 NC 10K_J NC R4093 NC 10K_J NC 1 2 D4001 NC 1N4148WT NC D4001 NC 1N4148WT NC R4080 10K_J R4080 10K_J 1 2 RP4013 10K RP4013 10K 1 2 3 4 5 6 7 8 D4002 NC 1N4148WT NC D4002 NC 1N4148WT NC R4088 NC 10K_J NC R4088 NC 10K_J NC 1 2 C4083 10U_...

Page 126: ... HDMI_1_RX_0B AE36 HDMI_1_RX_0 AE37 HDMI_1_RX_1B AD34 HDMI_1_RX_1 AD35 HDMI_1_RX_2B AC34 HDMI_1_RX_2 AC35 HDMI_2_RX_CB AC36 HDMI_2_RX_C AC37 HDMI_2_RX_0B AB34 HDMI_2_RX_0 AB35 HDMI_2_RX_1B AA34 HDMI_2_RX_1 AA35 HDMI_2_RX_2B AA36 HDMI_2_RX_2 AA37 HDMI_3_RX_CB AK33 HDMI_3_RX_C AJ33 HDMI_3_RX_0B AK34 HDMI_3_RX_0 AK35 HDMI_3_RX_1B AJ34 HDMI_3_RX_1 AJ35 HDMI_3_RX_2B AJ36 HDMI_3_RX_2 AJ37 HDMI_0_SDA AF3...

Page 127: ...33 DEMOD_TSDATA3 T30 DEMOD_TSDATA4 V33 DEMOD_TSDATA5 V32 DEMOD_TSDATA6 V31 DEMOD_TSDATA7 V30 CI_TSCLK T37 CI_TSVAL R36 CI_TSSYNC R37 CI_TSDATA0 R35 SPI_CLK P35 SPI_CLK1 N37 SPI_CLE N35 SPI_DATA N34 CI_INT N36 PVR_TSCLK R34 PVR_TSVAL R32 PVR_TSSYNC R33 PVR_TSDATA0 P33 PVR_TSDATA1 P34 GPIO0 H32 GPIO1 F37 GPIO2 F36 GPIO3 G37 GPIO4 G36 GPIO5 G35 GPIO6 G34 GPIO7 H34 GPIO8 L34 GPIO9 L32 GPIO10 K33 GPIO1...

Page 128: ..._10V_K C8015 1U_10V_K 1 2 R8009 2 2K_F R8009 2 2K_F R8027 10K_J R8027 10K_J 1 2 L8009 1000R 100MHZ_0402 L8009 1000R 100MHZ_0402 1 2 CN8001 HEADER_4P CN8001 HEADER_4P 1 2 3 4 C8017 100P_50V_J C8017 100P_50V_J 1 2 L8003 22UH_2A_0 107R L8003 22UH_2A_0 107R 1 2 D8004 BAS516 115 D8004 BAS516 115 1 2 C8049 680P_50V_K C8049 680P_50V_K 1 2 TP8004 TP8004 1 C8041 0 1U_25V_K C8041 0 1U_25V_K 1 2 R8034 100K_J...

Page 129: ...C270MTABB_VR NC 1 2 R8033 4 7_J R8033 4 7_J 1 2 TP8008 TP8008 1 C8030 150P_50V_J C8030 150P_50V_J 1 2 VR8002 NC AVR M1005C270MTABB_VR NC VR8002 NC AVR M1005C270MTABB_VR NC 1 2 C8033 12P_50V_J C8033 12P_50V_J 1 2 R8040 20K_F R8040 20K_F 1 2 R8031 20K_F R8031 20K_F 1 2 C8034 33P_50V_J C8034 33P_50V_J 1 2 C8027 1U_10V_K C8027 1U_10V_K 1 2 TP8007 TP8007 1 TP8009 TP8009 1 R8056 56K_F R8056 56K_F 1 2 R8...

Page 130: ...F ____ PWB DESCRIPTION 19 RevCode 10 20 2005 297005040100 BRD 00 297005040100 DSN 10 20 2005 10 20 2005 2970050401 SC 19 Friday January 13 2012 Drawn Checked Approved File Name PART NO Date LY REV REV SHEET PWB DESCRIPTION RevCode 10 20 2005 297005040100 BRD 00 297005040100 DSN 10 20 2005 10 20 2005 2970050401 SC Friday January 13 2012 Drawn Checked Approved File Name PART NO Date LY REV REV SHEET...

Page 131: ...ND AV HDMI RF TUNER DDR FRONT END ETHERNET USB FLASH RX TX CI AND SUB BD AUDIO AMP LINE OUT SPDIF LVDS COMPONENT SIDE KDL 40 46 55EX640 ONLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A B C D E F G H I J K L M N O P A CONDUCTOR SIDE POWER STRUCTURE POWER DISTRIBUTION VGA YPBPR AND AV HDMI RF TUNER DDR FRONT END ETHERNET USB FLASH RX TX CI AND SUB BD AUDIO AMP LINE OUT SPDIF LVDS ...

Page 132: ... 33 G9 BOARD SCHEMATIC REFER TO SECTION 2 ELECTRICAL PARTS LIST ON PAGE 41 TO DETERMINE IF THIS BOARD IS USED IN THE MODEL BEING REPAIRED G9 BOARD SCHEMATIC AND PCB NOT AVAILABLE 1 2 3 4 5 6 7 8 9 10 A B C D E F G ...

Page 133: ...34 G10 BOARD SCHEMATIC REFER TO SECTION 2 ELECTRICAL PARTS LIST ON PAGE 41 TO DETERMINE IF THIS BOARD IS USED IN THE MODEL BEING REPAIRED G10 BOARD SCHEMATIC AND PCB NOT AVAILABLE 1 2 3 4 5 6 7 8 9 10 A B C D E F G ...

Page 134: ...35 G11 BOARD SCHEMATIC REFER TO SECTION 2 ELECTRICAL PARTS LIST ON PAGE 41 TO DETERMINE IF THIS BOARD IS USED IN THE MODEL BEING REPAIRED G11 BOARD SCHEMATIC AND PCB NOT AVAILABLE 1 2 3 4 5 6 7 8 9 10 A B C D E F G ...

Page 135: ...6 GE55 BOARD SCHEMATIC REFER TO SECTION 2 ELECTRICAL PARTS LIST ON PAGE 41 TO DETERMINE IF THIS BOARD IS USED IN THE MODEL BEING REPAIRED GE55 BOARD SCHEMATIC AND PCB NOT AVAILABLE 1 2 3 4 5 6 7 8 9 10 A B C D E F G ...

Page 136: ...7 GL5A BOARD SCHEMATIC REFER TO SECTION 2 ELECTRICAL PARTS LIST ON PAGE 41 TO DETERMINE IF THIS BOARD IS USED IN THE MODEL BEING REPAIRED GL5A BOARD SCHEMATIC AND PCB NOT AVAILABLE 1 2 3 4 5 6 7 8 9 10 A B C D E F G ...

Page 137: ...8 GL5B BOARD SCHEMATIC REFER TO SECTION 2 ELECTRICAL PARTS LIST ON PAGE 41 TO DETERMINE IF THIS BOARD IS USED IN THE MODEL BEING REPAIRED GL5B BOARD SCHEMATIC AND PCB NOT AVAILABLE 1 2 3 4 5 6 7 8 9 10 A B C D E F G ...

Page 138: ...10V 1 X7R C104 1 10W RN CP R112 5 100 1 10W RN CP 100 R113 5 XX R106 R111 XX R101 5 RN CP 1 10W 220 1 10W RN CP 5 R105 820 1 10W RN CP 5 1k R107 1 10W RN CP 5 R110 220 R100 CHIP 0 R103 CHIP 0 R108 CHIP 0 R109 CHIP 0 Vs Vout GND1 GND2 RS 970 IC100 SML D13M8WT86S D100 D101 SML D12Y8WT86SP SML D12U8WT86 D102 D103 SML D13M8WT86S D101 TIMER AMBER D103 POWER GREEN Use compatible macro pattern with GOODT...

Page 139: ...1 7 7 1 1 1 8 8 5 5 8 4 1 1 R1 S T B Y I C 1 0 0 C N 1 0 0 I R P O F F P W R T M R cam10 cam13 cam14 cam15 cam16 cam20 cam21 cam22 cam24 cam25 cam26 cam28 cam9 1 7 3 3 1 7 7 1 1 1 8 8 5 5 8 4 1 1 R 1 M D E P G W L P c a m 1 0 c a m 1 3 c a m 1 4 c a m 1 5 c a m 1 6 c a m 2 0 c a m 2 1 c a m 2 2 c a m 2 4 c a m 2 5 c a m 2 6 c a m 2 8 c a m 9 ...

Page 140: ...dentifiesperuntrameet une marque sont critiques pour la securite Ne les remplacer que par une piece portant le numero specifie SECTION 2 ELECTRICAL PARTS LIST G11 1 474 382 12 G11 BOARD COMPLETE KDL 46BX450 ONLY H 1 895 183 11 H BOARD MOUNTED KDL 40BX451 46BX451 A 1 895 182 31 A BOARD COMPLETE G10 1 474 380 11 G10 BOARD COMPLETE KDL 40BX450 ONLY G11 1 474 382 12 G11 BOARD COMPLETE KDL 46BX451 ONLY...

Page 141: ...IDUAL NK2 40 KDL 40EX640 ONLY 4 419 123 01 CARTON INDIVIDUAL NK2 46 KDL 46EX640 ONLY 4 423 892 01 CUSHION LOWER 40APOF KDL 40BX450 ONLY 4 400 053 11 CUSHION LOWER 40 ZEU KDL 40EX640 ONLY 4 423 894 01 CUSHION LOWER 46APOF KDL 46BX450 ONLY 4 400 054 11 CUSHION LOWER 46 ZEU KDL 46EX640 ONLY 4 400 055 12 CUSHION LOWER 55 ZEU KDL 55EX640 ONLY 4 412 149 11 CUSHION SIDE CENTER L 55 ZEU KDL 55EX640 ONLY 4...

Page 142: ...g encryption key components shall be identified with a red outline and a 2 Only repair boards or components listed in the service manual shall be utilized for replacement and or repair 3 Disassembly decryption or reverse engineering component s is strictly prohibited 4 Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and t...

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