Snap-On PLASMA30i User Manual Download | Manualshive

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042011

25A PLASMA ARC CUTTING MACHINE

PLASMA30i

INTRODUCTION

The PLASMA30i is an inverter current power source machine, designed for cutting
electrically conductive materials (metals and alloys) using the plasma arc procedure. The
plasma gas may be air or nitrogen. The lightweight portable inverter plasma cutter has
many features that enable the user to easily cut most all metals.

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Summary of Contents for PLASMA30i

Page 1: ...r current power source machine designed for cutting electrically conductive materials metals and alloys using the plasma arc procedure The plasma gas may be air or nitrogen The lightweight portable inverter plasma cutter has many features that enable the user to easily cut most all metals ...

Page 2: ...ion 2 3 Specifications 4 Features 5 Description of Equipment 6 7 Assembling the Unit Start up Guide 8 Plasma Cutting 9 Troubleshooting Consumable Replacement 10 Maintenance 11 Replacement Parts 12 Wiring Diagram 13 Warranty Service and Repair 14 TABLE OF CONTENTS ...

Page 3: ...ion contain three different type styles Normal type states the hazard Bold type states how to avoid the hazard Italic type states the possible consequences of not avoiding the hazard An icon when present gives a graphical description of the potential hazard Plasma Arc Cutting DANGER Electric welding or plasma cutting cause ultra violet rays and weld spatter Bystanders will be exposed to ultraviole...

Page 4: ...ock flames and explosion can cause serious injury Electrical and Magnetic Fields WARNING Plasma cutting may cause localized Electrical and Magnetic Fields around cables and power sources The magnetic fields created by high currents may affect the operation of medical equipment Route the electrode and work cables together Do not place your body between the electrode torch and work cables Never coil...

Page 5: ... work piece If this distance increases the cutting voltage also increases and the duty cycle X may drop U1 Rated supply voltage 1 50 60Hz 50 or 60 Hz single phase power supply The machine is equipped with automatic voltage change I1 Max Max absorbed current at the corresponding current I2 and voltage U2 I1 eff This is the maximum value of the actual current absorbed considering the duty cycle This...

Page 6: ...ut of a minimum of 5 amps allows the cutting of one layer of material without cutting the second layer The maximum of 25 amps will cut 3 8 steel and sever 1 2 Pilot self restart function allows the unit to cut perforated or grid metal Low air pressure LED Air regulator and filter The PLASMA30i includes plasma cutter torch assembly ground cable spare nozzle and electrode Industry leading technical ...

Page 7: ...ift to adjust F Pressure gauge G Thermostat LED H Ground cord I Water trap L Low air pressure LED M Cutting current regulator knob N Blocked LED lights when hazardous conditions arise O LED that lights when the SELF RESTART PILOT function is active P Push button to activate and deactivate the SELF RESTART PILOT function Q Plasma torch includes consumable parts Q ...

Page 8: ...230 volt service using its automatic voltage input feature The advanced inverter design requires much less amperage input thus saving on electricity costs This along with its lightweight design allows it to be used anywhere there is electric service and compressed air available Adjustable Arc Control The PLASMA30i adjustable output arc control allows the user to easily cut thin metal up to 3 8 and...

Page 9: ... a drying filter to avoid excessive oxidation and wear of the consumer parts damaging the torch and reducing the cutting speed and quality If the air supply comes from a pressure regulator of a compressor or centralized system the regulator must be set to an output pressure of no more than 8 bar 0 8 Mpa or 116 PSI If the air supply comes from a compressed air cylinder the cylinder must be equipped...

Page 10: ...e as possible to the cutting area Do not connect the grounding clamp to the part of the material that is to be removed 7 Press the torch trigger to strike the pilot arc If cutting does not begin within 2 seconds the pilot arc goes out press the trigger again to re strike it 8 Begin cutting as shown in fig 2a avoid starting as shown in fig 2b 9 Hold the torch upright while cutting 10 When you have ...

Page 11: ...nger smooth and the cutting capacity is diminished The swirl ring must be replaced when some areas are blackened Due to its small size it is very important to position it correctly during assembly see fig 4 The nozzle holder must be replaced when the insulating part is deteriorated Make sure that the electrode T the swirl ring U and the gas nozzle V are mounted correctly and that the nozzle holder...

Page 12: ...water trap I fig 1 It is also necessary to periodically clean the interior of the machine from the accumulated metal dust using com pressed air PRECAUTIONS AFTER REPAIRS After making repairs take care to organize the wiring so that there is secure insulation between the primary and secondary sides of the machine In particular make sure that the casing 50 is mounted see exploded drawing Do not allo...

Page 13: ...G NUT 27 CKSP3027 CABLE WITH CLAMP 28 CKSP3028 STRAIN RELIEF 29 CKSP3029 KNOB 30 CKSP3030 FRONT PANEL 31 CKSP3031 PANEL CIRCUIT 32 CKSP3032 PRESSURE SWITCH 33 CKSP3033 SUPPORT 34 CKSP3034 SUPPORT 35 CKSP3035 POWER CIRCUIT 36 CKSP3036 FILTER CIRCUIT 37 CKSP3037 FITTING 38 CKSP3038 FITTING 39 CKSP3039 FITTING 40 CKSP3040 TORCH CONNECTOR 41 CKSP3041 HANDGRIP w PUSHBUTTON 42 CKSP3042 O RING 43 PLASMA3...

Page 14: ...RONE BROWN J ARANCIO ORANGE I ROSA PINK CODIFICA COLORI CABLAGGIO ELETTRICO WIRING DIAGRAM COLOUR CODE L ROSA NERO PINK BLACK M GRIGIO VIOLA GREY PURPLE N BIANCO VIOLA WHITE PURPLE O BIANCO NERO WHITE BLACK P GRIGIO BLU GREY BLUE Q BIANCO ROSSO WHITE RED R GRIGIO ROSSO GREY RED S BIANCO BLU WHITE BLUE T NERO BLU BLACK BLUE U GIALLO VERDE YELLOW GREEN V AZZURRO BLUE WIRING DIAGRAM ...

Page 15: ...r than Seller s authorized representatives e installation repair or maintenance other than specified operator maintenance of the Equipment or related equipment attachments peripherals or optional features by other than Seller s authorized representatives D improper or negligent use application operation care cleaning storage or handling E fire water wind lightning or other natural causes F adverse...

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