Smeg GW1060 Operating Instructions Manual Download

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www.labec.com.au

Laboratory Equipment Pty Ltd
email: [email protected]
Ph: 02 9560 2811 • Fax: 02 9560 6131

2014

INSTRUCTION MANUAL

Summary of Contents for GW1060

Page 1: ...www labec com au Laboratory Equipment Pty Ltd email sales labec com au Ph 02 9560 2811 Fax 02 9560 6131 2014 INSTRUCTION MANUAL ...

Page 2: ...GW2045 GW1060 GLASSWARE WASHER OPERATING INSTRUCTIONS MANUAL ...

Page 3: ...for uses differing from those listed below The machine must only be installed serviced and repaired by authorized personnel The warranty could become void if the machine is used in a way that Fails to Conform to the instructions given by SMEG This manual is for informational purposes only The contents of this manual and the appliance described herein may be liable to modification without prior not...

Page 4: ...istance Office staff can tell you how to operate your appliance in the correct way or put you in contact with your nearest Authorized Assistance Centre if necessary instruments smeg it Fax 39 0522 821 593 Tel 39 0522 8211 You can examine our entire product range in our Internet web site www smeg instruments com International customers please contact your local SMEG distributor ...

Page 5: ...DE DESCRIPTION 20 6 3 WASHING PROGRAMME SETTINGS 22 6 4 THERMAL DISINFECTION IN ACCORDANCE WITH THE PARAMETER A0 22 6 5 PREPARATION OF LOAD FOR THE WASHING AND DISINFECTING PHASE 23 6 6 PROGRAMMES DESCRIPTION 24 6 7 CARRYING OUT THE PROGRAMME 27 6 8 RESIN REGENERATION AND WASHING PHASE 27 6 9 END OF CYCLE 27 6 10 IN PROGRESS PROGRAMME INTERRUPTION 28 6 11 RESET PROCEDURE 28 6 12 DATE AND TIME SETU...

Page 6: ...9 1 RECOMMENDATIONS AND GENERAL ADVICE 39 9 2 IF THE GLASSWARE WASHER IS NOT USED FOR A LONG PERIOD OF TIME 41 9 3 REUSING THE GLASSWARE WASHER AFTER A LONG STANDSTILL PERIOD 41 9 4 TROUBLESHOOTING 41 10 INSTALLATION DIAGRAM GW2045 GW1060 42 ...

Page 7: ...ment The appliance is compliant with the applicable directives currently in force 2006 95 CEE low voltage directive 2004 108 CEE electromagnetic compatibility 93 68 CEE EC labelling All technical controls must be carried out solely by specialised authorised Smeg staff In addition to being the cause of cancellation of any warranty cover any repairs carried out by non authorised staff may be a sourc...

Page 8: ...OLS USED IN THE MANUAL AND ON THE MACHINE Carefully read the paragraph Warning danger consult the manual Attention hot surface Alternating current CE labelling At the end of life the product should be sent to disposal facilities for the recovery and recycling ...

Page 9: ...ghtly even only in places while the glassware washer is in use This is normal as it depends on the operating mode and will in no way impair the way the appliance operates Discarded appliances must be rendered unusable Cut the power cable after removing the plug from the electrical socket After this the appliance must be consigned to a differentiated waste collection center If any irregularities ar...

Page 10: ...Z 50 POWER RATING KW 7 kW 7 kW 2 8 kW AUTOMATIC SWITCH ON MACHINE ICN IS THE NOMINAL SWITCH POWER DURING SHORT CIRCUIT In 16A 3P N 400V Icn 4500 A In 20A 3P 400V Icn 6000 A In 16 A P N 230V Icn 4500 A DATA CONNECTION FOR ALL MODELS COMMUNICATION WITH PRINTER DOOR RS232 WATER SUPPLY FOR ALL MODELS TYPE OF WATER COLD WATER DEMINERALISED WATER PRESSURE BAR 2 5 2 5 MIN MAX CAPACITY L MIN 4 10 4 10 TYP...

Page 11: ...045 50kg GW1060 65kg Material used Washing tub AISI 316L Outer coating AISI 304 ENVIRONMENTAL CONDITIONS USE Indoors ALTITUDE Up to 1000 metres TEMPERATURE From 5 C to 40 C RELATIVE HUMIDITY 80 for temperatures up to 31 C with linear reducti on Up to 50 to temperature of 40 C INSTALLATION CATEGORY II POLLUTION DEGREE 2 ref 61010 1 par 3 6 6 2 Maximum sound pressure dB 60 ...

Page 12: ... automatic door locking unlocking system The door is locked Don t force the door but follow the procedure below Connect the machine to the mains supply push the ON OFF button in order to switch on the machine Press the button that has the KEY symbol on it The door will open automatically after a few moments SIGNS ON THE FRONT OF THE MACHINE Door unlocking ON OFF C Temperature Salt Lack ll START PA...

Page 13: ... the event of a blackout it is possible to open the appliance manually The appliance has a manual door opening device a rubber ring with a cable that works directly on the locking device hidden in the centre of the lower part of the door To open the door manually pull the rubber ring downwards gently until the door clicks open ...

Page 14: ... damage to the device Warning Before opening the appliance manually disconnect from the mains fig 2 Front of the GW1060 To unlock the door manually it is necessary to 1 push the opening handle to access the opening mechanism 2 Force the opening mechanism pushing upwards Insert a screwdriver into the slot behind the handle and press gently until the mechanism clicks The area is marked by the arrow ...

Page 15: ...an be positioned towards the right or left depending on the installation requirements The machine can also be installed under a work top This operation must be carried out by specialised staff 5 2 LEVELLING Once the machine has been set in position it must be levelled until horizontal 2 degrees tolerance allowed by either screwing in the feet or unscrewing them Correct levelling will ensure that t...

Page 16: ...zation and or water softening system to which the appliance must then be connected In the event of instruments dirtied with blood Make sure that the machine is supplied with water below the temperature of 40 C IMPORTANT If demineralised water is not available in the system do not connect the relative pipe to the hot and cold water inlets Leave the demineralised water pipe disconnected Read the ins...

Page 17: ...hat the demineralised water enters at sufficient pressure to make the appliance work correctly The PAD accessory can be fitted externally on any machine and must be mounted on the back of the machine If the PAD pump is used the water supply pressure must be less than 1 bar We advise having the PAD installed by a specialized SMEG technician WARNING WHEN INSTALLING THE PAD MAKE SURE THAT Make sure t...

Page 18: ...f the outlet pipe must be at a height comprised between 400 mm and 800 mm compared to the surface the appliance stands on The end of the pope must not be immerged in water The internal diameter of the outlet pipe must be at least 40 mm If possible install a 50 mm diameter outlet pipe The outlet pipe provided with the appliance must not be extended Any extensions may cause flow back problems into t...

Page 19: ...ximity to the equipment 3 It shall be clearly marked as the sectioning device for the equipment e g GW2045 DISCONNECTING SWITCH Gw1060 The machine has a power cable for fixed connection to an electrical panel It is necessary to prepare a power supply sectioning device disconnecting switch in the system 1 EASILY ACCESSIBLE 2 CLEARLY MARKED AT THE DISCONNECTING DEVICE FOR THE APPLIANCE Look at the p...

Page 20: ...RE DISPLAY KEY 6 DOOR UNLOCKING KEY 7 DEMINERALISED WATER ATTACHMENT LIGHT turned on if demineralised water attachment active 8 TEMPERATURE DISPLAY INDICATOR LIGHT 9 CYCLE INFORMATION DISPLAY alternates programme temperature if light 8 is active with programme phase if light 8 is turned off 10 POWER ON INDICATOR LIGHT 11 LACK OF SALT INDICATOR LIGHT 12 HEATING ON INDICATOR LIGHT SIGNS ON THE FRONT...

Page 21: ... required see the description of programmable parameters below Press the DOOR OPEN BUTTON 6 for 4 seconds to enter the setup function Wait for the dual beep as confirmation To increase a value press TEMPERATURE VIEWING 5 parameter must only be viewed and not changed To decrease a value press START PAUSE 4 Do not use this button if the parameter must only be viewed and not changed TO END PROGRAMMIN...

Page 22: ... functioning of softener incorporated into appliance 5 Position 5 Choice for automatic opening of door at end of cycle ON as default ON and OFF appear on the display in segments to select the two options 6 Position 6 Printer language to be selected from the various languages available default is English Selected Language German French Spanish Italian English Abbreviation on Display dE Fr ES It En ...

Page 23: ...anisms that possess a value z equal to 10 the value z means the variation in Kelvin degrees K required to obtain a variation of ten times the microbial inactivation of a disinfection process The A0 value that must be obtained depends on both the type and number of microorganisms on the contaminated medical device and on its successive use According to EN ISO 15883 and the recommendations of the Ro...

Page 24: ...stress corrosion cracking Do not overload the wash baskets in order to obtain a suitable mechanical action of water on all glassware surfaces Glassware must be placed correctly on suitable wash supports in the machine in order to achieve efficient cleaning and to avoid damage to the objects being treated Instruments that can be disassembled must be put away according to the instructions provided b...

Page 25: ...Rev 00 GW2045 GW1060 Manual Pag 24 di 43 6 6 PROGRAMMES DESCRIPTION ...

Page 26: ...not been selected the phase is replaced by one using cold water Approximate times programmes 1 to 8 About 10 mins programmes 2 3 4 5 6 7 About 1 hour The given times are approximate and related to the three phase 400V version PERSONALISABLE PROGRAMMES 6 AND 7 Programmes 6 and 7 CUSTOM 1 and CUSTOM 2 respectively can be personalised by authorised SMEG technicians on the customer s request By defaul...

Page 27: ...Rev 00 GW2045 GW1060 Manual Pag 26 di 43 BLANK TABLE FOR RECORDING ANY PERSONALISED PROGRAMMES ...

Page 28: ... be opened during the programme this is only possible if the temperature inside the wash vat does not exceed 35 C 6 8 RESIN REGENERATION AND WASHING PHASE The incorporated water softener contains exchange resins Depending on the inlet water hardness settings in F and the amount of water treated the appliance decides whether to carry out a resin regeneration at the end of a programme or not Message...

Page 29: ...ter few minutes NOTE In any case if the RESET procedure does not work switch OFF and ON the machine and try again before calling the Technical Assistance 6 12 DATE AND TIME SETUP The machine is equipped with a real time clock system This mainly serves for cycle tracing purposes cycle archive When needed this clock system may be set up by means of the following procedure available only when no prog...

Page 30: ...ents P2 Neutr for the neutralizing agent Temperature control o TL1 indicates the temperature measured inside the washing chamber It is the main temperature of the cycle o TLC Indicates the control temperature on hospital models not on laboratory models o Target T stands for the target temperature value of the phase Heating element o Res ON indicates that the heating element is on o Res OFF indicat...

Page 31: ...Rev 00 GW2045 GW1060 Manual Pag 30 di 43 GW1060 POSITION OF PORT RS232 fig 9 Rear of GW1060 detail of RS232 connection where it is possible to connect the external printer ...

Page 32: ...rack unscrew the plug from the reservoir by turning it in the anti clockwise direction and pour in salt using the funnel supplied with the appliance Before screwing the plug back on remove any residues of salt from around the opening ATTENTION When the glassware washer is used for the first time pour 1 litre of water in the reservoir and some water till the rim Each time the reservoir is filled ma...

Page 33: ... of lumps that may affect the wash process After the bottles have been opened do not store them for long periods as the detergent will lose its effectiveness Read the product label and its product information sheet it is possible to request product information sheets from SMEG instruments smeg it 7 3 USING THE DETERGENT DISTRIBUTOR BASIC DETERGENT CONFIGURATION DD DISTRIBUTOR The detergent distrib...

Page 34: ...erials During first start up or whenever the bottle runs empty it is necessary to activate peristaltic pump loading using programme 8 Regularly check the level of products in the bottles cans to avoid running programmes without detergent or neutralising agent Together with the peristaltic pump the following are supplied 1 A stainless steel suction pipe to suck in the detergent from the can 2 A pla...

Page 35: ...l P1 the terminal boards for the pump s electrical connection can be found There is a metal plate fixed with Philips screws on the rear above the pumps The terminal board is fixed to the inside of the plate which allows electrical connection of the optional level sensors fig 13 Rear of GW2045 position of pumps and detail of plate that holds electrical connection terminal board GW1060 The optional ...

Page 36: ...tion pipes smeg product KIT WD LS3060 IMPORTANT The level sensors must be electrically connected using 1 GW2045 The terminal board on the plate fixed to the rear bar 2 GW1060 The terminal board on the inner rear side there is a terminal board for connection of the relative level sensor for each peristaltic pump This operation must be carried out by specialised authorised staff fig 15 Optional suct...

Page 37: ...S IN THE EVENT OF CONTACT WITH DETERGENTS Remove any contaminated garments and take them to a safe place Contact with skin or eyes rinse immediately with plenty of water Apply a sterile gauze if possible Consult the doctor Swallowing Rinse mouth with water Consult a physician immediately DETERGENT SAFETY SHEETS It is recommended to keep SAFETY DATA SHEET FOR DETERGENTS near the place where the det...

Page 38: ... problem may be related to the probe damaged or disconnected or to the electronic card 10 OFF 11 Lack of cold water The alarm is on during the filling phase Intervenes when the relative turbine does not count impulses for 30 and the pressure meter does not change Check the water supply 1 Check that the inlet tap is open 2 Check the inlet solenoid valve power 3 Check the water supply pressure 4 Che...

Page 39: ...chnical Assistance Service if the fault persists 56 Door lock fault Check that the door is closed before proceeding with a programme cycle Call the Technical Assistance Service if the fault persists 73 Cycles archive is full Error within the microprocessor These are overwritten one at a time once the cycles archive becomes full Call the Technical Assistance Service if the fault persists 77 Inlet w...

Page 40: ...be cleaned with a damp sponge It is advisable to clean off any dirt that may have accumulated in the washing chamber or on the seals every so often once or twice a year using a soft cloth and water fig 17 inlet water filter A How to clean the water inlet filter Water inlet filter A installed at the cock outlet must be periodically cleaned First shut off the supply cock then unscrew the end of the ...

Page 41: ...060 The filtering unit consists of a circular filter with a filter cone a micro filter and a coarse filter To ensure efficient operation of the machine it is extremely important to keep the filter clean They must be inspected frequently to remove deposits which may adversely affect operation fig 18 Chamber outlet filter unit GW1060 Recommendations for correct maintenance of filters The filters mus...

Page 42: ...ate amount of detergent has been added there is regenerating salt in the relative reservoir the instruments have been positioned correctly the programme is suitable for the type and degree of dirt on the instruments all the filters are clean and correctly seated the holes in the water spray arms are not clogged nothing is preventing the spray arms from turning 4 If the instruments fail to dry or r...

Page 43: ...t least 40 mm See the paragraph INSTALLATION for further details The non pressurised DEMINERALISED WATER TANK is an optional accessory It can be prepared if there is no pressurised demineralised water in the system it is considered as pressurised when it is 2bar p_demi 5bar The tank must be positioned correctly and used together with the PAD accessory MACHINE SIZE mm Model GW2045 GW1060 A 620 670 ...

Page 44: ...Smeg S p A Instruments Division Via Leonardo da Vinci 4 Tel 39 0522 8211 Fax 39 0522 821 592 E mail instruments smeg it www smeg instruments com ...

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