SMC Networks IZT43 Series Operation Manual Download

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Document No.IZ※-OMX0087

PRODUCT NAME

Ionizer

MODEL / Series

IZT43 series

Summary of Contents for IZT43 Series

Page 1: ...Document No IZ OMX0087 PRODUCT NAME Ionizer MODEL Series IZT43 series...

Page 2: ...ing chart 4 Function 4 1 Name of Parts 4 1 1 Controller 4 1 2 High voltage power supply module 4 2 Operation modes 4 3 High voltage power supply module CH number setting 4 4 Controller setting 4 4 1 O...

Page 3: ...failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assemb...

Page 4: ...of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from th...

Page 5: ...nable stress applied to the connector and one touch fitting mounting parts bending of the cable or air tubing should be more than the minimum bending radius If the cable is bent in an acute angle or l...

Page 6: ...controller high voltage power supply module or nozzle If the tape or label contains any conductive adhesive or reflective paint a dielectric phenomenon may occur due to ions arising from such substan...

Page 7: ...ponents If there are electrically conductive objects such as walls or structures close to the nozzle generated ions may not reach the target object effectively or product failure or electric shock can...

Page 8: ...may change suddenly even if the ambient temperature range is within the specified limits resulting in condensation 2 Do not use this product in an enclosed space This product utilizes the corona disch...

Page 9: ...itter contamination level is different depending on the installation environment and supply pressure Refer to section 9 Maintenance for details If the performance is not recovered after cleaning it is...

Page 10: ...ected by hand Open and close too much may damage the drain cock Hold the connector by hand and straightly pull it out If the connector has lock mechanism release the lock and then pull out the connect...

Page 11: ...supply module can be directly connected or installed separately When multiple products are installed up to 4 high voltage power supply modules can be connected to one controller Controller High voltag...

Page 12: ...Direct connection Example of connecting IZTC41 IZTP43 and IZTN43 Example of connecting IZTC41 IZTP43 and IZTN43 4pcs Example of connecting IZTC41 IZTP43 and IZTN43 2pcs IZTP41 and IZTB40 2pcs...

Page 13: ...Separate connection Example of connecting IZTC41 IZTP43 and IZTN43 4pcs Example of connecting IZTC41 IZTP43 and IZTN43 2pcs IZTP41 and IZTB40 2pcs Example of connecting IZTC41 IZTP43 andIZTN43 IZT43...

Page 14: ...To use AC adapter specify N and select AC adapter with the option number 10 10 15 15 N None 6 Power Supply Cable Length Symbol Length m 7 Bracket for nozzle Symbol Nil B F Type Without Bracket With L...

Page 15: ...th Table below Symbol IZT43 Straight Elbow 1 1 2 2 3 3 3 3 1 1 1 1 2 2 1 Symbol Type Nil Without Bracket B With L type bracket 5 Bracket for nozzle F With angle adjustment bracket 1 Model Symbol Model...

Page 16: ...pe Material D High speed static neutralization cartridge Tungsten L Energy saving static neutralization cartridge Tungsten IZT43 B L1 B With L type bracket F With angle adjustment bracket Bracket for...

Page 17: ...High voltage cable holder elbow AC adapter AC cord IZT40 B 1 For controller Type DIN rail mounting bracket 2 High voltage power supply module Symbol 1 IZT40 E 1 High voltage cable holder 2 Elbow Symb...

Page 18: ...ne IZT40 1 CF 2 3 3 Separate cable length Length m 1 2 Symbol 1 IZT43 M2 IZT43 A003 IZT43 A004 43 A002 1 IZT 2 2 3 3 High voltage cable length Symbol High voltage cable length m 1 1 43 A001 D 6H IZT T...

Page 19: ...o 4 4 2 Channel selection mode for channel setting Do not disconnect the power supply during setting Initial setting is completed within 60 seconds Initial setting is necessary in following cases When...

Page 20: ...e decreasing the neutralizing performance Check the pressure around the nozzle air supply port A pressure difference may be generated between the regulator pressure and the pressure at the nozzle air...

Page 21: ...le Remove the protection film on the controller before use The product is used by connecting the controller and high voltage power supply module They can be connected either directly or separately For...

Page 22: ...ate cable tightening torque 0 25 to 0 35 Nm 3 Connecting multiple units Up to 4 controllers and high voltage power supply modules can be connected together Controller IZTC41 can be connected when IZTP...

Page 23: ...screws necessary for fixing a module When the controller and high voltage power supply module are directly connected Install the directly connected controller and high voltage power supply module at l...

Page 24: ...ge power supply module CH number setting If duplicated it will be verified as an error Refer to 4 5 Alarms for further details 2 Installation of DIN rail Use an optional DIN rail mounting bracket DIN...

Page 25: ...crews Tightening Torque 1 30 to 1 50 Nm c Connection of separate cable Mount the spacers included to fix the separate cable to the high voltage power supply module Fix the spacers 2pcs to the plug mal...

Page 26: ...he controller and high voltage power supply module Connect the D sub connector in location C and fix the controller and high voltage module together using M4x30 screws 2 pcs included as an accessory T...

Page 27: ...supply module CH number setting Set the CH number setting switch for all connected high voltage power supply modules Set the CH number so that it does not duplicate the set number of other channels Re...

Page 28: ...Separate cable optional Cable for connecting the controller and high voltage power supply module and connecting extension modules separately This cable is not necessary when the modules are directly...

Page 29: ...After connecting the high voltage cable to the high voltage power supply module fix the cable using 2 cross recessed round head screws M4x10 included with the product Tightening Torque 0 49 to 0 53 Nm...

Page 30: ...onsidering the thickness of the high voltage cable holder 14 8 mm holder When holding the high voltage cable to the cable holder align the cable in the holding position and mount it by pressing the ca...

Page 31: ...Table10 Wiring Cable color Signal name Signal direction Description Green F G Make sure to ground with a resistance of 100 or less to use it as a reference electric potential for Ionizer Pink Ion dis...

Page 32: ...damaged Controller IZTC41 Internal circuit PLC OUTPUT INPUT OUTPUT 24V 24V DC DC 0V 0V 24V 24V 24V 24V 24V or or or or Be sure to ground Be sure to ground 24 VDC F G Power supply 24VDC Shield Green F...

Page 33: ...is used as a reference electric potential for static neutralization If the ground terminal is not grounded the Ionizer will not be able to achieve the optimal offset voltage ion balance When an AC ada...

Page 34: ...green DAC AC Power ON ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 1Hz Ion generation stop input External input signal Press and hold ON OFF ON OFF Power OFF Power ON ON OFF...

Page 35: ...nput Operation button input button Ion generation stop release Operation button input S button Release ON Ion generation stop input Operation button input button Ion generation stop release Operation...

Page 36: ...on button input S button Operation button input S button CH selection Operation button input or button Maintenance detection level selection Operation button input or button Setting change Setting cha...

Page 37: ...ror code E3 Display Status CPU failure controller Error code E0 Power supply failure Error code E1 CPU failure High voltage power supply module Error code E2 Input Power supply 24 VDC Ion generation s...

Page 38: ...en high voltage abnormality exists LED flashes red when CPU abnormality controller high voltage power supply module power supply abnormality communication error cooling fan motor failure module incons...

Page 39: ...Refer to 4 4 3 Frequency set mode for frequency setting and 4 4 4 Offset voltage adjustment mode for the adjustment of the offset voltage ion balance 1 2 4 3 No Name Panel indication Type Description...

Page 40: ...ntify the information and set time The CH number can be assigned from 1 to 4 Up to 4 modules can be connected Set the CH number using the rotary switch on the high voltage power supply module The CH n...

Page 41: ...ency set mode Set the ion generation frequency of the nozzle selected by Channel selection mode Refer to 4 4 3 Frequency set mode for details Note 31 Key lock setting mode Perform a key lock setting R...

Page 42: ...ected CH will flash Press the or button while the CH LED flashes to select the nozzle high voltage power supply module to display or set When the number of nozzles is zero the CH LED does not change e...

Page 43: ...r is supplied the saved setting will be displayed The selected nozzle high voltage power supply module moves on to the ion generation stop mode by pressing and button simultaneously for 2 s or longer...

Page 44: ...At the negative ion adjustment limit the LED at the end of the negative side left end of the display flashes orange For highly precise offset voltage adjustment adjust the ions generated by the ionize...

Page 45: ...LED is OFF Change to the next mode Press the S button once to change to the next mode and store the balance control selection setting When power is supplied the saved setting will be displayed The sel...

Page 46: ...set by pressing the or button Lo Low Static neutralization time is slower than the initial state Mi Middle Before the static neutralization time becomes slow Xi High No influence to the static neutral...

Page 47: ...k condition is indicated by Lc in the frequency display and by the key lock LED green Key lock function ON Frequency display Lc flashes KEY LED is ON Key lock function OFF Frequency display VL flashes...

Page 48: ...de will not be stored It is necessary to change the setting again Ion generating stop setting In Channel selection mode frequency set mode offset voltage adjustment mode balance control selection mode...

Page 49: ...Note44 OFF or Note45 Green ON OFF or Note45 Green ON When abnormal high voltage is discharged Ion generation stop signal OFF and ON again Turn the power off and on again Communication error Error sign...

Page 50: ...in the frequency display When the problem occurs only the nozzle with a problem high voltage power supply module will stop ion generation To prevent noise perform the following actions and take count...

Page 51: ...7 is flashing in the frequency display The abnormality is automatically released when the setting of the CH switch on the high voltage power supply module is not duplicated 9 Output over current When...

Page 52: ...ow Securely mount or remove the emitter cartridges with hands and do not use tools Tightening torque 0 1 to 0 2 Nm 4 6 2 Replacement of the high voltage cable assembly or the body assembly Securely mo...

Page 53: ...scharge time of 1000V 100V 1 Without air purge 2 High speed static neutralization cartridge with air purge 3 Energy saving static neutralization cartridge with air purge 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7...

Page 54: ...c neutralization cartridge Supply pressure 0 5 MPa 3 With Energy saving static neutralization cartridge Supply pressure 0 5 MPa Installation distance from ionizer to workpiece mm Installation distance...

Page 55: ...50 25 0 25 50 75 mm 20m s 10m s 2m s 5m s 75 50 25 0 25 50 75 Installation distance from ionizer to workpiece mm 0 200 400 600 800 1000 75 50 25 0 25 50 75 mm 20m s 10m s 2m s 5m s 75 50 25 0 25 50 75...

Page 56: ...10mm 2 With Energy saving Static neutralization cartridge 0 100 200 300 400 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 L min ANR MPa Flow tate L min ANR Pressure MPa 0 100 200 300 400 0 0 1 0 2 0 3 0 4 0 5 0 6 0...

Page 57: ...3 3000 High voltage cable length L2 Space for removal mounting the connector Elbow Power supply cable entry One touch fitting Straight mm A Metric 6 7 Inch 1 4 10 Elbow mm B C D Metric 6 14 23 105 Inc...

Page 58: ...ype bracket IZT43 BL1 Angle adjustment bracket IZT43 BL2 Hexagon socket head cap screw M3x4 Included Hexagon socket head cap screw M3x4 Included Angle adjustment Angle adjustment When adjusting the an...

Page 59: ...Controller IZTC41 IZTC41 P When DIN rail mounting bracket IZT40 B1 is used When power supply cable is inserted...

Page 60: ...High voltage power supply module IZTP43 When DIN rail mounting bracket IZT40 B2 is used...

Page 61: ...al cross section O D O D Material O D Lead free PVC 6 2mm 0 7mm white green pink purple gray yellow orange black 12 cables AWG20 4pcs AWG 8pcs 0 54mm2 4pcs 0 09mm2 8 pcs 0 96mm 4pcs 0 38mm 8pcs 1 4mm...

Page 62: ...t AC cord Section A A 1 1 Recommended screw Cross recessed pan head screw M4 x 5 Section A A 1 1 Recommended screw Cross recessed pan head screw M4 x 8 Recommended screw Cross recessed pan head screw...

Page 63: ...d voltage Auto balance maintenance detection high voltage abnormality detection ion generation stops when abnormality is detected ion generation stop input Effective static neutralizing distance Funct...

Page 64: ...troller When multiple high voltage power supply modules are connected the number of them and the number of the controller display are not consistent High voltage power supply modules are not connected...

Page 65: ...re cleaning the emitters shutoff the power and air supply b The emitters may be cleaned with the emitter cartridges mounted to the body or with the cartridges removed from the body Refer to Removal pr...

Page 66: ...ormance is maintained after cleaning and remounting of the cartridges are completed Replacement of the felt or rubber bonded whetstone tips of the emitter cleaning kit The felt or rubber bonded whetst...

Page 67: ...JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2019 SMC Corpo...

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