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SMC Networks IZT40 Series, Руководство по эксплуатации


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Document No.IZ

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-OMT0049 B

 

 

 

 

 

 

 

 

 

 

 

 
 

PRODUCT NAME

 

 

Ionizer

 

 

MODEL / Series

 

 

IZT40,41,42series 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание IZT40 Series

Страница 1: ...Document No IZ OMT0049 B PRODUCT NAME Ionizer MODEL Series IZT40 41 42series...

Страница 2: ...nd terminal 3 2 2 Connection Circuit 3 2 3 Wiring of the AC adapter 3 3 Timing chart 3 3 1 IZT40 3 3 2 IZT41 IZT42 4 Function 4 1 Name of Parts 4 1 1 Controller 4 1 2 High voltage power supply module...

Страница 3: ...failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assemb...

Страница 4: ...of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from th...

Страница 5: ...ached To avoid unreasonable stress applied to the connector and one touch fitting mounting parts bending of the cable or air tubing should be more than the minimum bending radius If the cable is bent...

Страница 6: ...formance and may also cause operation failure and accident 9 Do not affix any tape or labels to the controller high voltage power supply module or bar If the tape or label contains any conductive adhe...

Страница 7: ...lls or structures close to the bar generated ions may not reach the target object effectively or product failure or electric shock can result due to dielectric or short circuit 2 After installation ve...

Страница 8: ...nge and ambient temperature range Operating fluid temp and ambient temp range Controller 0 to 40o C high voltage power supply module 0 to 40o C bar 0 to 50o C AC adapter 0 to 40o C Do not use the prod...

Страница 9: ...eplacing the emitter cartridge Never touch the emitter with the power supplied to the controller high voltage power supply module or bar Electric shock may cause injury If the emitter cartridge is rem...

Страница 10: ...uch may damage the drain cock Hold the connector by hand and straightly pull it out If the connector has lock mechanism release the lock and then pull out the connector 4 If smoking fire or smell occu...

Страница 11: ...e type of high voltage power supply module depending on the controller For IZTC40 controller only IZTP40 is applicable For IZTC41 controller IZTP41 and IZTP42 are applicable Controller IZTC40 IZTC41 H...

Страница 12: ...ZTB40 IZT40 Example of connecting IZTC41 IZTP42 and IZTB42 IZT42 Example of connecting IZTC40 IZTP40 and IZTB40 4pcs Example of connecting IZTC41 IZTP41 and IZTB40 4pcs Example of connecting IZTC41 IZ...

Страница 13: ...4pcs Example of connecting IZTC40 IZTP40 and IZTB40 IZT40 Example of connecting IZTC41 IZTP41 and IZTB40 4pcs Example of connecting IZTC41 IZTP42 and IZTB42 4pcs Example of connecting IZTC41 IZTP42 a...

Страница 14: ...ber of intermediate bracket depends on the bar length See table below Symbol Nil B F Type Without Bracket With bracket 1 With bracket 2 R Plug location Without plug High voltage cable side The opposit...

Страница 15: ...e 6 Plug location Symbol Plug location 160 to 760 2 None 820 to 1 600 1 1 660 to 2 380 2 2 440 to 2 500 3 F With bracket 2 Number of intermediate bracket depends on the bar length See table below No o...

Страница 16: ...dered 41 cannot be selected Standard product number 16 22 34 40 46 58 64 82 112 130 160 190 232 250 160 220 340 400 460 580 640 820 1120 1300 1600 1900 2320 2500 Standard Non standard Bar length Symbo...

Страница 17: ...combination End bracket 1 End bracket 2 Intermediate bracket 1 Intermediate bracket 2 angle adjustment 90o angle adjustment 15o Select bracket referring to the combination in the table below Table4 No...

Страница 18: ...l AC adapter 1 2 with AC cord without AC cord IZT40 E1 High voltage cable holder straight IZT40 E2 High voltage cable holder elbow AC adapter AC cord IZT40 B1 Controller DIN rail bracket IZT40 B2 High...

Страница 19: ...For 5pcs 4 5 Symbol 2 3 Image of the cover mounted to the unit IZS40 E5 Drop prevention cover 5pcs IZS40 E2 IZS40 E3 IZS40 E4 IZS40 E5 IZS40 E3 IZS40 E4 IZS40 E5 IZS40 E3 IZS40 E4 IZS40 E5 16 1 28 1...

Страница 20: ...itial setting is necessary Refer to 4 4 2 Channel selection mode for channel setting Do not disconnect the power supply during setting Initial setting is completed within 60 seconds Initial setting is...

Страница 21: ...utralizing performance Check the pressure around the bar air supply port A pressure difference may be generated between the regulator pressure and the pressure at the bar air supply port due to the su...

Страница 22: ...150 to 250 150 to 1300 100 to 2000 50 to 2000 50 to 125 50 to 1100 50 to 2000 50 to 2000 30 50 to 200 50 to 1300 50 to 2000 50 to 2000 50 to 125 50 to 1100 50 to 2000 50 to 2000 High speed static neu...

Страница 23: ...T40 BE2 End bracket 2 0 72 to 0 76Nm IZT40 BM1 Intermediate bracket 1 0 72 to 0 76Nm IZT40 BM2 Intermediate bracket 2 0 47 to 0 49Nm 3 1 6 Connecting the controller and high voltage power supply modul...

Страница 24: ...upply module Connect the controller and high voltage power supply module after mounting the spacers and fix them using 2 round head combination screws M2 6 Spacer tightening torque 0 4 to 0 6 Nm Separ...

Страница 25: ...Fix the controller IZTC40 and IZTC41 using 2x M4 screws Fix the high voltage power supply module controller IZTP40 and IZTP41 using 4x M4 screws Fix the high voltage power supply module controller IZ...

Страница 26: ...ons section for details The screws should be prepared by the user d High voltage power supply module CH number setting Set the CH number so that it does not duplicate the set number of other channels...

Страница 27: ...ing Torque 1 30 to 1 50 Nm c Connection of separate cable Mount the spacers included to fix the separate cable to the high voltage power supply module Fix the spacers 2pcs to the plug male side of the...

Страница 28: ...and high voltage power supply module Connect the D sub connector in location C and fix the controller and high voltage module together using M4x30 screws 2 pcs included as an accessory Tightening Torq...

Страница 29: ...supply module CH number setting Set the CH number setting switch for all connected high voltage power supply modules Set the CH number so that it does not duplicate the set number of other channels Re...

Страница 30: ...le optional Cable for connecting the controller and high voltage power supply module and connecting extension modules separately This cable is not necessary when the modules are directly connected Bef...

Страница 31: ...clean it with ethanol After connecting the high voltage cable to the high voltage power supply module fix the cable using 2 cross recessed round head screws M4x10 included with the product Tightening...

Страница 32: ...er 14 8 mm holder When holding the high voltage cable to the cable holder align the cable in the holding position and mount it by pressing the cable The screws should be prepared by the user Installat...

Страница 33: ...r insulated using insulation tape To satisfy the current capacity make sure to wire 2 brown cables in which a voltage of 24 VDC is supplied and 2 blue cables in which 0V is connected 1 Wiring of IZTC4...

Страница 34: ...of 100 or less to use it as a reference electric potential for Ionizer Pink Ion discharge stop signal CH1 IN Gray Ion discharge stop signal CH2 IN Yellow Ion discharge stop signal CH3 IN Purple Ion di...

Страница 35: ...is used as a reference electric potential for static neutralization If the ground terminal is not grounded the Ionizer will not be able to achieve the optimal offset voltage ion balance When an AC ada...

Страница 36: ...ton Display Status Frequency Hz CH display High voltage power supply module disconnected Ion generating status ION HV Incorrect high voltage red Key lock green KEY Display CH display Selected CH to di...

Страница 37: ...ange ON OFF ON Ion generation stop input Operation button input button Ion generation stop release Operation button input S button Release 2s or longer ON Ion generation stop input Operation button in...

Страница 38: ...ion error Error code E4 Display Status CPU failure controller Error code E0 Power supply failure Error code E1 CPU failure High voltage power supply module Error code E2 ON OFF ON OFF ON OFF ON OFF ON...

Страница 39: ...Power ON ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 1Hz Ion generation stop input External input signal Press and hold ON OFF ON OFF Power OFF Power ON ON OFF ON Ion genera...

Страница 40: ...t Operation button input button Ion generation stop release Operation button input S button Release ON Ion generation stop input Operation button input button Ion generation stop release Operation but...

Страница 41: ...button input S button Operation button input S button CH selection Operation button input or button Maintenance detection level selection Operation button input or button Setting change Setting change...

Страница 42: ...tage Error code E3 Display Status CPU failure controller Error code E0 Power supply failure Error code E1 CPU failure High voltage power supply module Error code E2 Input Power supply 24 VDC Ion gener...

Страница 43: ...atic neutralization Red LED is ON when high voltage abnormality exists LED flashes red when CPU abnormality controller high voltage power supply module power supply abnormality communication error coo...

Страница 44: ...ormality exists LED flashes red when CPU abnormality controller high voltage power supply module power supply abnormality communication error cooling fan motor failure module inconsistency or CH dupli...

Страница 45: ...er high voltage power supply module connector D sub connector plug Connect the controller high voltage power supply module or separate cable Table14 Name of parts No Name Panel indication Type Descrip...

Страница 46: ...et mode for frequency setting and 4 4 4 Offset voltage adjustment mode for the adjustment of the offset voltage ion balance 2 DC mode Positive ions are generated when dp is set for the frequency mode...

Страница 47: ...odules can be connected Set the CH number using the rotary switch on the high voltage power supply module The CH number set for the high voltage power supply module corresponds with the CH number disp...

Страница 48: ...details Offset voltage adjustment mode Adjust the offset voltage of the bar selected by CH selection mode Refer to 4 4 4 Adjustment of Offset Voltage for details Note 53 Channel selection mode Press S...

Страница 49: ...ion generation frequency of the bar selected by Channel selection mode Refer to 4 4 3 Frequency set mode for details Note 54 Key lock setting mode Perform a key lock setting Refer to 4 4 7 Key lock se...

Страница 50: ...ill flash Press the or button while the CH LED flashes to select the bar high voltage power supply module to display or set When the number of bars is zero the CH LED does not change even by pressing...

Страница 51: ...l be displayed The selected bar high voltage power supply module moves on to the ion generation stop mode by pressing and button simultaneously for 2 s or longer and stops the ion generation To releas...

Страница 52: ...ll be displayed 2 Adjustment of IZT41 and IZT42 offset voltage Select the CH to be set in CH selection mode and press the S button twice The frequency display Ib and ion balance display will flash and...

Страница 53: ...icates 5n flashing and the switching of ON and OFF of balance control is now possible The Sensor display SNSR LED green alternates ON and OFF each time the or button is pressed Balance control ON Sens...

Страница 54: ...evel can now be selected It can be set by pressing the or button Lo Low Static neutralization time is slower than the initial state Mi Middle Before the static neutralization time becomes slow Xi High...

Страница 55: ...on is indicated by Lc in the frequency display and by the key lock LED green Key lock function ON Frequency display Lc flashes KEY LED is ON Key lock function OFF Frequency display VL flashes KEY LED...

Страница 56: ...in the previous mode will not be stored It is necessary to change the setting again Ion generating stop setting In Channel selection mode frequency set mode offset voltage adjustment mode balance con...

Страница 57: ...0 OFF or Note62 green ON When CPU operates abnormally due to noise etc High voltage cable to be connected to the high voltage power supply module is not connected Turn the power off and on again Incor...

Страница 58: ...eneration stop signal OFF and ON again Turn the power off and on again Communication error Error signal OFF B contact Stop Green flash Note 65 Green flash error code E4 OFF Note67 Red flash Note70 Gre...

Страница 59: ...ed and the error code E2 is displayed flashing in the frequency display When the problem occurs only the bar with a problem high voltage power supply module will stop ion generation To prevent noise p...

Страница 60: ...oltage power supply module which are duplicated are flashing red and the error code E7 is flashing in the frequency display The abnormality is automatically released when the setting of the CH switch...

Страница 61: ...4 6 8 10 0 500 1000 1500 2000 s mm 0 1MPa 0 2MPa 0 3MPa 0 4MPa 0 5MPa 0 0 8 50 500 Discharge time s Installationdistance mm 0 2 4 6 8 10 0 300 600 900 1200 1500 s mm 0 1MPa 0 1 5 50 500 0 2MPa 0 3MPa...

Страница 62: ...1MPa 0 2MPa 0 3MPa 0 4MPa 0 5MPa Discharge time s Installationdistance mm 0 2 4 6 8 10 0 500 1000 1500 2000 s mm 0 2MPa 0 3MPa 0 4MPa 0 5MPa 0 1MPa Discharge time s Installationdistance mm 3 With Ener...

Страница 63: ...y cartridge For IZT42 112V 0 25 50 75 100 125 150 175 200 0 500 1000 1500 2000 V mm 0 1Hz 30Hz Installationdistance mm Discharge time s 0 250 500 750 1000 1250 1500 1750 2000 0 500 1000 1500 2000 V mm...

Страница 64: ...mm 0 50 100 150 200 250 300 650 550 450 350 250 150 50 50 150 250 350 450 550 650 mm mm 0 5s 5s 1s 2s 150 100 50 0 50 100 150 150 100 50 0 50 100 150 Installation di s tance in hei g ht from ionizer...

Страница 65: ...350 250 150 50 50 150 250 350 450 550 650 mm mm 0 5s 5s 1s 2s 150 100 50 0 50 100 150 150 100 50 0 50 100 150 Installation di s tance in hei g ht from ionizer to workpi e ce m m Installationdistancein...

Страница 66: ...250 mm mm 0 5s 5s 1s 2s 250 200 150 100 50 0 50 100 150 200 250 Installation di s tance in hei g ht from ionizer to workpi e ce m m Installationdistanceindepthfromionizertoworkpiece mm 0 50 100 150 2...

Страница 67: ...on cartridge 0 20 40 60 80 100 120 140 160 180 200 0 0 1 0 2 0 3 0 4 0 5 L min ANR MPa 82 112 130 160 190 232 64 58 46 40 34 22 16 IZT4 250 Flow rate L min ANR Pressure MPa 0 100 200 300 400 500 600 0...

Страница 68: ...oltage cable length L2 One touch fitting Straight mm A 4 13 6 13 8 15 10 22 3 16 15 1 4 14 5 16 15 3 8 23 Elbow mm B C D 4 25 19 90 6 27 21 75 8 29 24 73 10 37 27 71 3 16 26 20 90 1 4 27 21 75 5 16 29...

Страница 69: ...et 1 Angle adjustable 90o Angle adjustable 90o With Energy saving high efficiency cartridge With High speed Energy saving static neutralization cartridge End bracket 2 Intermediate bracket 2 Angle adj...

Страница 70: ...0 IZT4 232 38 2320 IZT4 250 41 2500 Emitter cartridge qty n bar length L1 One touch fitting Straight mm A 4 13 6 13 8 15 10 22 3 16 15 1 4 14 5 16 15 3 8 23 Elbow mm B C D 4 25 19 90 6 27 21 75 8 29 2...

Страница 71: ...et 1 Angle adjustable 90o Angle adjustable 90o With Energy saving high efficiency cartridge With High speed Energy saving static neutralization cartridge End bracket 2 Intermediate bracket 2 Angle adj...

Страница 72: ...Controller IZTC40 IZTC41 IZTC41 P When DIN rail mounting bracket IZT40 B1 is used When power supply cable is inserted...

Страница 73: ...High voltage power supply module IZTP40 IZTP41 When DIN rail mounting bracket IZT40 B2 is used...

Страница 74: ...High voltage power supply module IZTP42 When DIN rail mounting bracket IZT40 B3 is used...

Страница 75: ...6 2mm 0 7mm white green pink purple gray yellow orange black 12 cables AWG20 4pcs AWG 8pcs 0 54mm2 4pcs 0 09mm2 8 pcs 0 96mm 4pcs 0 38mm 8pcs 1 4mm brown blue Product No L3 mm IZT40 CP3 2950 IZT40 CP...

Страница 76: ...cord Section A A 1 1 Recommended screw Cross recessed round head screw M4 x 5 Section A A 1 1 Recommended screw Cross recessed round head screw M4 x 8 Recommended screw Cross recessed round head scre...

Страница 77: ...onocrystal silicon High Voltage cable Silicone rubber PVC CE EMC directive Ambient humidity Material Bar Applicable standard 35 to 80 Rh no condensation Cover ABS Aluminium switch Silicone rubber Cove...

Страница 78: ...o the controller Connect the high voltage power supply module to the controller When multiple high voltage power supply modules are connected the number of them and the number of the controller displa...

Страница 79: ...IZS30 M2 is used to clean the emitter needles a Before cleaning the emitters shutoff the power and air supply b The emitters may be cleaned with the emitter cartridges mounted to the bar or with the c...

Страница 80: ...cement of the felt or rubber bonded whetstone tips of the emitter cleaning kit The felt or rubber bonded whetstone tips of the emitter cleaning kit should be replaced referring to the procedure below...

Страница 81: ...pecifications are subject to change without prior notice and any obligation on the part of the manufacturer 2019 SMC Corporation All Rights Reserved Revision history Revision A November 14 2019 Additi...

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