Skyjack SJII 3015 Operating Manual Download

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Models 3015, 3219, 3220, 3226, 4620, 4626,

4830, 6826 And 6832

SJM & SJll

Series

For Service please call .......................................................................

800 275-9522

Skyjack Inc. Service Center, 3451 Swenson Ave., St. Charles, IL. 60174

FAX 630 262-0006

For Parts in North America and Asia please call ......................................

800 965-4626

Skyjack Inc. Parts Center, 3451 Swenson Ave., St. Charles, IL. 60174 ..........

FAX 888 782-4825

For Parts & Service in Europe please call .....................................................

31 297 255 526

Skyjack Europe Communicatieweg 29, 3641 SG Mijdrecht Netherlands .........

FAX 31 297 256 948

129916AB-A

Printed in Canada

August 2007

OPERATING MANUAL

This manual MUST be kept and stored with the aerial platform at all times.

Summary of Contents for SJII 3015

Page 1: ... in North America and Asia please call 800 965 4626 Skyjack Inc Parts Center 3451 Swenson Ave St Charles IL 60174 FAX 888 782 4825 For Parts Service in Europe please call 31 297 255 526 Skyjack Europe Communicatieweg 29 3641 SG Mijdrecht Netherlands FAX 31 297 256 948 129916AB A Printed in Canada August 2007 OPERATING MANUAL This manual MUST be kept and stored with the aerial platform at all times...

Page 2: ... manuals or elsewhere When you see this symbol be alert to the possibility of personal injury or death Fol low the instructions in the safety message DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAU...

Page 3: ...ystem 11 Serial Number Nameplate 11 Standard Features ANSI CSA CE 12 Optional Equipment ANSI CSA CE 12 Operator Safety Reminders 13 Electrocution Hazard 13 Safety Precautions 14 Section 2 Operation General 17 Operator Qualifications 17 Operator s Responsibility for Maintenance 17 Maintenance And Inspection Schedule 17 Owner s Inspections 17 Folding Guardrail System 18 Maintenance Support Safety Ba...

Page 4: ...he Base Controls 27 Shutdown Procedure 29 Emergency Lowering Procedure 30 Winching and Towing Procedures 31 Preparation After Winching and Towing 31 Stabilizers 32 Battery Service Procedure 33 Battery Charging Procedure 33 Battery Charger 34 36 Label Locations 44 49 List of Tables Table 2 1a 2 1b Specifications and Features 38 39 Table 2 2 Floor Loading Pressure 40 41 Table 2 3 Owner s Annual Insp...

Page 5: ...safety information to users and operators A complete and legible copy of this manual must be kept in the provided weather resistant storage compartment on the aerial platform at all times Operator The operator MUST read and completely understand the safety panel label located on the platform and ALL other warnings in this manual and on the aerial platform Compare the labels on the aerial platform ...

Page 6: ... and returned to Skyjack within 15 days of invoiced When aerial platforms are put into Dealer s stock the warranty period does not start until the aerial platform has been shipped to the dealer s customer When a unit is put into service and no warranty card has been mailed to Skyjack Inc the warranty period will commence 15 days from the date the dealer was invoiced for the aerial platform All war...

Page 7: ...urn Authorization number for the return of any defective component s All items over 25 00 USD in value must be returned to Skyjack Inc 3 Fill out a Warranty Claim Form from dealer s supply of claim forms Then notify Skyjack s Service Department of the warranty claim number on the form used 4 The distributor dealer should then file a warranty claim with Skyjack Inc describing the nature of the defe...

Page 8: ... Aerial Platform SJM SJII Series SKYJACK SJM SJll Series aerial Platform Operator s Control Box Manual Storage Box Lifting Mechanism 1 3 Major Components Extension Platform Battery Tray Hydraulic Electric Tray Base Maintenance Support Main Platform ...

Page 9: ...l or tube sections making up a scissor type assembly The scissors assembly is raised and lowered by one or more single acting hydraulic lift cylinders with holding valves A two section pump driven by an electric motor provides hydraulic power to the lift cylinders 1 9 Maintenance Support Safety Bar A Maintenance Support located inside the lifting mecha nism when properly positioned can support the...

Page 10: ...Serial Number Nameplate The serial number nameplate located at the rear of the machine lists the following Model number Serial number Machine weight Maximum drivable height Maximum capacities Date manufactured Voltage System pressure Lift pressure Maximum platform height Maximum wheel load Reconditioned Machines Maximum number of persons permissible on the platform Reconditioned Machines Maximum w...

Page 11: ...Tires Models 6826 and 6832 Gradability at 20 Models 3015 and 3219 Gradability at 25 Models 32xx 46xx 4830 and 68xx 1 15 Optional Features Spring Loaded Full Height Gate Spring Loaded Half Height Gate ANSI only AC Outlet on Platform Movement Alarm CE only Holding Valves on Lift Cylinders Flashing Amber Light 800W AC Generator Additional Parking Brake EE Rating Operator Horn Tilt Alarm With Lift Cut...

Page 12: ...r lines and parts as listed below Operator must allow for platform sway rock or sag This aerial platform does not provide protection from contact with or proximity to an electrically charged conductor DO NOT USE THE MACHINE AS A GROUND FOR WELDING DO NOT OPERATE THE MACHINE DURING LIGHTNING OR STORMS Failure to comply with your required responsibilities in the use and operation of the aerial platf...

Page 13: ...must only be done on a firm level surface DO NOT Ascend or descend a grade steeper than 20 3015 3219 or 25 3220 3226 4620 4626 4830 6826 6832 Ascend or descend grades only when fully lowered and then only to the maximums noted above Warning Failure to heed the following safety precautions could result in tip over falling crushing or other hazards leading to death or serious injury KNOW all Federal...

Page 14: ...dition and lug nuts are properly tightened DO NOT alter or disable limit switches or other safety devices DO NOT use the aerial platform without guard rails lock pins and the entry gate chain bar in place DO NOT exceed the rated capacity of the aerial platform Do make sure the load is evenly distrib uted on the platform DO NOT operate on surfaces not capable of hold ing the weight of the aerial pl...

Page 15: ...tform at all times during entering and exiting Warning An operator should not use any aerial platform that Does not have a clean uncluttered work area Does not appear to be working properly Has been damaged or appears to have worn or missing parts Has alterations or modifications not approved by the manufacturer Has safety devices which have been altered or disabled Failure to avoid these hazards ...

Page 16: ...sibility for Maintenance Warning Competent personnel who are familiar with mechanical procedures must perform inspection and maintenance Death or serious injury could result from the use of an aerial platform that is not properly maintained or kept in good working order The operator must be sure that the aerial platform has been properly maintained and inspected before using it The operator must p...

Page 17: ... is designed to support the scissors assembly When properly positioned it can support the scissors and empty platform The Maintenance Support MUST be used when inspection and maintenance or repairs are to be performed within the lifting mechanism Figure 2 2 Maintenance Support Safety Bar Warning The maintenance support must be used when inspec tion and maintenance or repairs are to be performed wi...

Page 18: ...ould result in death or serious injury 2 9 Tilt Alarm If Equipped The aerial platform is equipped with a device which senses when the machine is out of level in any direction When activated it prevents Drive and Lift functions of the aerial platform and an alarm produces an audible sound accompanied by the amber light If Equipped These alarms activate once every 1 5 seconds Lower platform complete...

Page 19: ...base It contains the following controls Figure 2 6 Base Control Box 1 Platform Base Select Key Switch Key to PLATFORM position directs power to the operator s control box on the platform Key to BASE position directs power to the base control box 2 Platform Up Down Toggle Switch This toggle type switch raises or lowers the platform to a desired height To raise the platform key to BASE position then...

Page 20: ...ive Enable Switch If Equipped This momentary Trigger style switch energizes the controller It must be held depressed continuously while engaging either the drive or steer functions 1 8 5 3 2 7 7 6 5 Operator Horn Push Button Located on the side of the Operator s Control Box this push button switch when depressed sounds an automotive type horn 6 Drive Steer Controller If Equipped This one handed to...

Page 21: ... handed toggle type lever controls drive lift motion Internal springs return it to neutral and lock it when stick is released To unlock lift lock ring and push or pull according to desired task 5 Steering Rocker Switch This rocker style switch on the top of the controller handle controls the direction the machine travels 6 Operator Horn Push Button Located on the side of the Operator s Control Box...

Page 22: ...ipped This metal control box is mounted on the extension platform guard rail It contains the following controls Figure 2 9 Powered Extension DeckControlBox 1 Enable Switch This switch when activated and held allows the Extension Deck Extend Retract Switch functions to operate 2 Extend Retract Switch This switch when activated extends or retracts the powered extension deck 2 15 Parking Brake Parkin...

Page 23: ...ediately 2 Inspect aerial platform thoroughly and remove any foreign objects 3 Raise all guardrails to their upright position and lock in place with locking pins Refer to figure 2 1 2 17 a Emergency Lowering System Machines with Holding Valves Emergency Lowering System This system allows plat form lowering in the event of an emergency or an elec trical system failure Figure 2 12a Emergency Lowerin...

Page 24: ...protective clothing If contact occurs immediately flush with cold water and seek medical attention 8 In the battery tray check the battery fluid level If fluid level is not at FULL mark on battery add distilled or demineralized water only 2 19 Raise The Platform 1 TurntheEmergencyMainPowerDisconnectSwitch to ON position Warning Be aware of overhead obstructions or other possible hazards around the...

Page 25: ... locked 6 Ensure that the Free Wheeling Valve is fully closed 7 Make sure all guardrails and lock pins are in place and locked in position 8 Make sure you do not climb or descend a grade steeper than 20 3015 3219 or 25 32xx 46xx 4830 68xx Elevated driving must only be done on firm level surfaces 9 Check overhead clearances Warning Do not use or operate the aerial platform if any component appears ...

Page 26: ...ossible hazards around the machine when lifting At the main control box pull out the Emergency Stop Button 3a 2 or 3 Speed Control Select LIFT position with Lift Off Drive Select Key Switch Depress and hold the Lift Enable Push button Then rotate selector switch to up position Release switch to stop 3b Proportional Control Select ON position with On Off Select Key Switch or select PLATFORM positio...

Page 27: ...the aerial platform push in the emergency stop button after you have arrived at your desired location or elevation 5 To Drive Steer Warning Limit travel speed according to conditions Be aware of blind spots when operating the aerial platform At the main control box pull out the Emergency Stop Button 5a 2 or 3 Speed Control Select DRIVE position with Lift Off Drive Select Key Switch Activate and ho...

Page 28: ...ation 2 24 Shutdown Procedure 1 Completely lower the platform 2 Turn Key Switch to OFF position Remove key 3 Push Emergency Stop Button s in 4 Rotate Emergency Main Power Disconnect Switch to OFF position 5 Push in Emergency Stop Button located on Base Control Box If Equipped Push or pull the controller handle forward or backward to the desired speed and direction of platform travel Return the joy...

Page 29: ...machines equipped with Holding Valves depress and turn each red manual override knob Item 2 counterclockwise 2b For machines without Holding Valves proceed to next step 1 3 Pull the Emergency Lowering Valve knob Item 2 or turn the rotary type valve Item 3 counterclockwise to gradually lower the platform 4 Turneachredmanualoverrideknob orEmergency Lowering Rotary Valve clockwise to restore normal o...

Page 30: ...e to a fully opened position allows fluid to flow through the wheel motors thus providing free wheeling 3 Parking Brake The brake pins MUST be manually disengaged for pushing towing or winching Figure 2 15 Parking Brake For Left Hand Brake Using a 3 4 wrench rotate the lock out block on the brake pin 90 clockwise The brake pin should be clear of the brake disc For Right Hand Brake Using a 3 4 wren...

Page 31: ...e clockwise to extend the jack screw until to make firm contact with the ground DO NOT use the stabilizers to level the machine DO NOT raise the tires off the ground with the stabilizers Note Repeat this procedure for each stabilizer To store the stabilizers follow the above procedure in the opposite order 1 2 Warning Tip Over Hazard Failure to read the following safety precautions could result in...

Page 32: ...thoroughly with a terminal cleaning tool or wire brush 5 Make sure all battery connections are tight 6 Replace any battery that is damaged or incapable of holding a lasting charge 7 Do not use any batteries other than flooded lead acid batteries of the proper AH rating 2 30 Battery Charging Procedures EE Rated Machines Warning Do not charge batteries in hazardous area The EE rating of a machine do...

Page 33: ...Equipped Figure 2 17 Bycan Battery Charger SK2440E Shown Battery Status SK 2440A SK 2440E 1 Green LED Complete 2 Yellow LED Check Battery 3 Red LED In Progress Battery Status SK 2440U Red LED Charging Red Yellow LED 80 Charged Green LED Complete Yellow LED Check Battery Apply The AC power The charger will start immediately the transformer will hum and fan will come on The red LED will come on The ...

Page 34: ... with an electronic circuit that will completely recharge the batteries and automati cally turn off after the charge cycle is complete The function of the L E D indicators is as follows When the AC power is connected to the charger the L E D s will flash several times then flash independently to check the light circuits After the flashing sequence is complete the INCOMPLETE light will come on Five...

Page 35: ...tion before each use 4 The charger will start automatically within four to six seconds The charger will start even with severely discharged batteries down to 1V terminal voltage Once charging starts the LED s indicate the charging progress 2 31 c Battery Charger If Equipped Figure 2 19 Battery Charger Operation Of Charger Risk of electric shock Do not immerse the charger in water Though the charge...

Page 36: ... too high Check the AC input voltage 3 LEDs blink three times simultaneously Charger is overheated No action required When the charger cools charging will restart automatically Check and correct for dirt or other debris on charger that may be reducing cooling 3 LEDs blink four times simultaneously Input or output over current No action required charger will correct and restart automatically State ...

Page 37: ... 15 19 20 26 Elevated 4 6 m 5 8 m 6 1 m 7 92 m Platform 39 5 39 0 38 0 44 0 Lowered 1 00 m 0 99 m 0 97 m 1 12 m Hinged 87 0 Railing N A N A 81 75 2 08 m 2 21 m Fixed 78 0 79 0 79 25 Height Railing 1 98 m 2 01 m 2 01 m N A ANSI CSA Drive Height CE Full Full Full 18 5 5 m High Travel Speed 2 mph 3 2 km h Elevated Drive Speed 0 65 mph 1 05 km h 0 64 mph 1 km h 0 66 mph 1 1 km h High Torque Drive Spee...

Page 38: ...m Platform 20 26 30 26 32 Elevated 6 1 m 7 92 m 9 14 m 7 92 m 9 75 m Platform 38 0 45 0 49 5 51 25 55 75 Lowered 0 97 m 1 14 m 1 26 m 1 30 m 1 42 m Hinged 79 0 88 63 93 0 94 7 98 70 Height Railing 2 01 m 2 25 m 2 36 m 2 41 m 2 51 m ANSI CSA Full Drive Height CE Full Full 26 7 9 m Full 26 7 9 m High Travel Speed 2 mph 3 2 km h Elevated Drive Speed 0 67 mph 1 km h 0 4 mph 0 74 km h High Torque Drive...

Page 39: ...e surface directly underneath it The structure of the operating surface beams etc must be able to withstand more than the indicated values above NOTE The LCP or OUP that an individual surface can withstand varies from structure to structure and is generally determined by the engineer or architect for that particular structure TOTAL MACHINE LOAD TOTAL MACHINE WEIGHT WHEEL LCP OUP Models lbs kg lbs ...

Page 40: ...sure OUP Base Area Length x Width OUP Weight of Machine Capacity Base Area Floor Loading Pressure Intermixing tires of different types or using tires of types other than those originally supplied with this equipment can adversely affect stability Therefore replace tires only with the exact original Skyjack approved type Failure to operate with matched approved tires in good condition may result in...

Page 41: ... annual inspection has been completed Do not use the aerial platform if an inspection has not been recorded in the last 13 months With 3 Manual Extension Platform With Powered Extension Platform MODEL Main Platform Extension Platform Main Platform Extension Platform 3015 250 lbs 113kg 1 Person 250 lbs 113kg 1 Person N A N A N A N A 3219 250 lbs 113kg 1 Person 250 lbs 113kg 1 Person N A N A N A N A...

Page 42: ...der tie rod A B E A B E Electrical Battery fluid level A A Control switches Indicator Lights A B A B Cords wiring A A Battery terminals A C A C A C Generator receptacle A B A B Terminal and Plugs C C Limit Switches B B Hydraulic Hydraulic oil H H Hydraulic hoses fittings A L C A C L Lift lowering speeds G G Cylinders A B A B Emergency lowering B B Lift capacity D D Hydraulic oil oil filter F F Mis...

Page 43: ...ABEL Skyjack Small Blue 2 LABEL Keep 3 LABEL Caution Lift 4 LABEL Clear 5 LABEL Model Designation sjll sides plt 6 LABEL Battery Charger Connection 7 LABEL Emergency Lowering 8 LABEL Tape Assembly 9 LABEL Emergency Battery Disconnect Switch 10 LABEL Annual Inspection 11 LABEL Skyjack Logo 1 5 2 4 3 8 6 7 9 10 11 ...

Page 44: ... Caution 5 LABEL Danger 6 LABEL Platform Capacities 7 LABEL Checklist 10999AB 8 LABEL Do Not Alter 9 LABEL Emergency Main Power Disconnect 10 LABEL Connect AC Supply 11 LABEL Caution Brake 12 LABEL NAMEPLATE Serial Number 13 LABEL Forklift Boot 14 LABEL Safety Bar 1 9 12 10 3 6 13 14 5 13 2 8 11 7 Labels And Nameplates 3015 3219 4 ...

Page 45: ...nd Reset 3 LABEL Power Reset 4 LABEL Up Down Switch 5 LABEL Warning Replacement Parts 6 LABEL Operations 7 LABEL Controller Forward Reverse 8 LABEL Horn 9 LABEL Lift Enable 10 LABEL Enable Joystick If Equipped 11 LABEL Up Down Switch 12 LABEL Operator Warning 13 LABEL Power Off On 14 LABEL Emergency Stop 1 7 9 12 6 8 13 14 10 11 3 4 5 2 ...

Page 46: ...1 LABEL Skyjack Small Blue 2 LABEL Keep 3 LABEL Caution Lift 4 LABEL Clear 5 LABEL Model Designation 6 LABEL Battery Charger Connection 7 LABEL Tape Assembly 8 LABEL Emergency Lowering 9 LABEL Emergency Battery Disconnect Switch 10 LABEL Annual Inspection 11 LABEL Skyjack Logo 7 11 10 8 9 3 6 1 5 4 2 3 10998AA ...

Page 47: ...007AA 1 LABEL Danger 2 LABEL Caution 3 LABEL Manual 4 LABEL On Off Slab 5 NAMEPLATE Serial Number 6 LABEL Free Wheeling Valve 7 LABEL Caution Brake 8 LABEL Do Not Alter 9 LABEL Checklist 10 LABEL Platform Capacities 11 LABEL Tape Assembly 12 LABEL Forklift Boot 13 LABEL Safety Bar 1 13 4 3 2 12 10 6 7 8 9 5 12 12 ...

Page 48: ...c Proportional If Equipped 6 LABEL Emergency Stop 7 LABEL Power Off On 8 LABEL Operator Warning 9 LABEL Lift Off Drive Switch 10991AA 10 LABEL High Low Torque 11 LABEL Falling Hazard If Equipped 12 LABEL Enable Joystick 13 LABEL Up Down 14 LABEL Ground Reset 15 LABEL Power Reset 16 LABEL Warning Replacement Parts 17 LABEL Emergency Disconnection Switch 18 LABEL Orifice 2 4 12 7 6 5 8 11 1 3 9 10 1...

Page 49: ...MOBILE ELEVATING PLATFORMS www skyjackinc com ...

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