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CYCLONE/CYCLONE PLUS

MANUAL

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Summary of Contents for CYCLONE

Page 1: ...1 CYCLONE CYCLONE PLUS MANUAL ...

Page 2: ...TION PREPARATION 4 Checking For Damage 4 Installation 4 Environmental Conditions 4 OPERATION MAINTENANCE 5 8 Cutting a Key Cylinder 5 Cutting a Key Mortice 5 Replacing The Cutters 6 Machine Adjustment 6 7 General Maintenance 7 8 HEALTH SAFETY 8 ...

Page 3: ...er 2 Voltmeter 3 Cutter guard 4 Cylinder follower 5 Cylinder cutter 6 Cylinder jaws carriage 7 Swarf tray 8 Protective shield 9 Brush 10 Switch 11 Main switch 12 Mortice cutter 13 Mortice follower 14 Wheel handle 15 Mortice jaws carriage ...

Page 4: ...osition on a flat bench or counter Ensure that there is adequate lighting in the area and there is adequate space surrounding the machine Fit the front handles to the key carriage and secure hand tight Fit the eye shield Fit the bulb cover and bulb Remove the red protective caps on the followers 4 13 before use Connect the machine to the mains power supply Switch the main power switch 11 on Check ...

Page 5: ... Raise the carriage to the cutter apply a reasonable amount of pressure and use the wheel handle to trace the original key from the shoulder to the tip Lower the carriage turn off the power Release the cut key and deburr if necessary using the brush CUTTING A KEY MORTICE Place the original key in the right hand jaw pushing it in from the right until it stops at the shoulder Repeat for the blank ke...

Page 6: ...libration which obviously regulates the depth of the cuts CYLINDER CALIBRATION Axis Calibration Insert identical key blanks with shoulders on front and back into both jaws lining them up with the back shoulder against the jaw on Side A When correctly calibrated the key set guide should touch both shoulders and the tracer and cutter should hit the shoulders simultaneously If the key set guide is ou...

Page 7: ...y shoulders Re tighten the screws Depth Calibration Insert identical key blanks with shoulders on front and back into both jaws lining them up with the back shoulder against the jaw When correctly calibrated the cutter should skim the surface of the key on the left whilst the tracer is making contact with the key on the right If this is out of alignment Loosen the top allen screw on the tracer hou...

Page 8: ...ETY For complete safety whilst operating the machine please take the following precautions Always wear safety goggles Always work with dry hands Check that the machine is properly earthed Keep loose clothing ties hair etc away from moving parts Only clamp keys when the motor is switched off Keep hands away from the cutters when the machine is in use Turn power off when not in use and ensure the ma...

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