Ski-Doo 1990 Alpine II Operator'S Manual Download

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Summary of Contents for 1990 Alpine II

Page 1: ...ALPINES II OPERATOR S MANUAL 414 ...

Page 2: ...me of sale DEALER IMPRINT AREA AFTER SALES SERVICE BOMBARDIER INC VALCOURT QUEBEC CANADA JOE 2LO The following are trademarks of Bombardier Inc Litho d in Canada ALPINE BOMBARDIER ELAN Trademarks of Bombardier Inc FORMULA NORDIK ROTAX SKI DOO All rights reserved e Bombardier Inc ...

Page 3: ...of this manual WARNING Maintenance proce dures and tightening torques must be strictly adhered to never attempt repairs unless the appropriate tools are available The information and components Isys tem descriptions contained in this man ual are correct at time of publication Bombardier Inc however maintains a policy of continuous improvement of its products without imposing upon itself any obliga...

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Page 5: ...andle Gear shift lever BREAK IN PERIOD Engine and belt break in 10 hour inspection FUEL OIL Recommended fuel Recommended oil Fuel mixture ratio PRE START CHECK Check points STARTING PROCEDURE Manual starting Electric starting Speedometer Trip meter reset button High beam pilot lamp Hood opening Console Fuel gauge tank cap Seat compartment Fuse holder Hitch Accessories Break in fuel oil mixing char...

Page 6: ...pension Ski Controls Gearbox Drive pulley Slide suspension Hitch sliding action Gearbox oil level Drive pulley Steering mechanism Steering adjustment Muffler attachment Engine head nuts Engine mount nuts Carburetor adjustment High altitude kit Fan belt Drive chain tension Headlamp beam aiming Bulb replacement General inspection Engine Fuel tank and carburetor Battery Chassis General inspection Sus...

Page 7: ...s In most States and Prov inces it is considered an illegal oper ation Installation of other than standard equipment including ski spreaders bumpers pack racks etc could se verely affect the stability and safety of your vehicle Avoid adding on ac cessories that alter the basic vehicle configuration The snowmobile engine can be stop ped by activating the emergency cut out switch tether switch or by...

Page 8: ...wear on all items such as but not limited to drive belts bulbs slider shoes spark plugs runners on skis Replacement parts and or accessories which are not genuine BOMBARDIER parts and I or accessories Damage resulting from installation of parts other than genuine BOMBARDlEA parts Damage caused by failure to provide proper maintenance as detailed in the Operator s Manual The labour parts and lubric...

Page 9: ...the distributor the selling dealer nor any other person has been autho rized to make any affirmation representation or warranty other than those con tained in this warranty and if made such affirmation representation or warranty shall not be enforceable against BOMBARDIER INC or any other person Some states or provinces do not allow the exclusion or limitation of incidental or consequential damage...

Page 10: ...mer warranty registration card is presented 0 Where can I find information on the lubrication and maintenance of my snow mobile A In this Operator Manual provided with the vehicle at the time of delivery 0 Will the entire warranty be void or cancelled if I do not operate or maintain my new snowmobile exactly as specified in the Operata s Manual A The warranty of the new snowmobile cannot be Voided...

Page 11: ...this manual should be completed and sent to Bombardier Inc 0 How can I receive the best owner assistance A The satisfaction and goodwill of the owners of Bombardier products are of primary concern to your dealer and Bombardier Inc Normally any problems that arise in connection with the sales transaction or the operation of your snow mobile will be handledby your Dealers Sales or Service Department...

Page 12: ...E CHARLES R BELL LIMITED Riverside Drive P O Box 1050 Corner Brook Newfoundland A2H 6J7 709 634 3533 NORTH WEST TERRITORIES FRANKLIN DISTRICT KEEWATIN SERVICE AND SALES OFFICE HUDSON S BAY CO LIMITED 165 Hymus Blvd Pointe Claire Quebec H9R 1G2 514 630 5279 10 AMERICAN DISTRIBUTORS EAST CENTRAL CENTRAL WESTERN REG ION SALES OFFICE BOMBARDIER CORPORATION 7575 Packer Drive P O Box 8035 Wausau Wiscons...

Page 13: ...ome necessary to locate these numbers for warranty purposes or to trace your snowmobile in the event of loss A017 005 012 Engine serial number A009 005 002 Track serial number 0 NOTE We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance company It will surely help in the event your snowmobile is stolen 11 ...

Page 14: ... engagement of the transmission When released engine speed returns automatically to idle 12 J M F c I Primer J Adjustable steering handle K Gear shift lever L Speedometer M Trip meter reset button N High beam pilot lamp 0 Hood opening P Console B Brake Lever A 0 H Located on the left side of handlebar When compressed the brake is applied When released it automatically returns to its original posit...

Page 15: ...y key must be turned fully back to OFF each time CAUTION Holding key in START position when engine has started could damage starter mechanism The lights are automatically ON when ever the engine is running E Headlamp Dimmer Switch Two position switch located on left side of handlebar to obtain high or low beam simply flick switch AOOB 006 003 F Emergency Cut Out Switch A push pull type switch loca...

Page 16: ...function should be deter min d and corrected before restarting engme H Rewind Starter Handle J uto rewin type located On right hand s1de of veh1cle To engage mechanism pull handle slowly until a resistance is felt then pull vigorously I Primer Pull and push button 2 3 times to start a col engine Not necessary when en gme IS warm 14 J Steering Handle Steering handle height is adjustable see your au...

Page 17: ...od from the anchors Always lift hood gent ly up until stopped by restraining device A WARNING It is dangerous to run T an engine with the hood opened unfastened or removed P Console To gain access to the engine carburetor and spark plugs pull down the latch and tip seat over from right raise rear part of console then pull rearward Raise and pull rearward A017 007 019 When installing console to veh...

Page 18: ...similar ma terial This will prevent possible damage to breakable items when travailling over rough or bumpy terrain BatteryI Fuel Pump Compartment Battery and fuel pump are located in front portion of seat compartment WARNING Do not store any thing in the battery fuel pump compartment Fuse Holder Starting system is protected with 30 amperes rated fuse Fuse holder is lo cated near starter and gearb...

Page 19: ...e hook of the hitch Hair pin A017 007 022 WARNING When towing any sled or trailer always ensure to lock the hook type attachment with the hair pin Trailers or sleds towed behing a snow mobile should always be loaded with the lowest possible center of gravity Use a sled with a rigid draw bar When pull ing passengers in a tower vehicle drive at moderate speed and avoid rough ter rain for their safet...

Page 20: ...s prolonged cruising speeds and engine over heating are detrimen tal during the break in period CAUTION Remove and clean T spark plugs after engine break in Belt A new drive belt requires a break in peri od of 25 km 15 miles 10 Hour inspection As with any precision piece of mechan ical equipment we suggest that after the first 10 hours of operation or 30 days after the purchase whichever comes fir...

Page 21: ...atio Sl UNITS 500 ml oil to 20 liters 40 1 IMPERIAL UNITS 16 oz oil to 4 6 imp gal 40 1 or 500 ml oil to 4 8 imp gal 40 1 U S UNITS 16 oz oil to 5 1 U S gal 40 1 or 500 ml oil to 5 3 U S gal 40 1 FUEL liters AOOO 000 018 100 8 METRIC SI 250 300 400 500 OIL ml IMPERIAL 16 24 32 35 2 OIL imp oz UNITED STATES 8 16 24 33 8 OIL U S oz 19 ...

Page 22: ... condition Ski alignment runner condition Handlebar bolts retorque to 26 N m 19 lbf ft Pulley alignment and drive belt condition Track condition tension and alignment Lubrication steering suspension drive axles etc Electrical wiring tighten all loose bolts nuts and linkage Operation of lighting system HI LO beam brake light etc test operation of emergency cut out switch and tether switch We recomm...

Page 23: ...ing the vehi cle in a warm area At certain temper atures fuel will expand and overflow Always wipe off any fuel spillage from the snowmobile Recommended oil Use BLIZZARD OIL PIN 496 0135 00 500 mU available from your dealer This type of oil will flow at temperatures as low as 40 C 40 F If BLIZZARD OIL is unavailable sub stitute with Bombardier injection oil PIN 496 0133 00 1 liter or equiva lent C...

Page 24: ...f fuel into a clean container AOOO 000 003 2 Add the amount of oil required for the totaI mixture AOOOOOO 017 22 3 Replace the container cap and shake the container thoroughly 3 5 AOOO 000 005 4 Add the remainder of the fuel 5 Once again thoroughly agitate the container Then using a funnel with a fine mesh screen to prevent the entry of foreign particles pour the mixture into the snowmobile tank W...

Page 25: ... 1 t t 2 1 1 1 t 1 t 19 18 17 16 15 FUEL 14 liters 1213 11 10 8 9 1 1 t 1 y FUEL 6 7 1 1 t trl t 4 5 1 3 2 50 100 150 200 250 300 350 400 450 500 OIL mL IMPERIAL 4 imp gal 3 5 6 5 10 1516 OIL imp oz UNITED STATES 4 FUEL U S gal 3 5 10 13 OIL U S oz AOOO 000 006 23 ...

Page 26: ...cle is clear of bystanders and ob stacles Clean and check operation of the headlight taillight and brake light WARNING Only start your snow mobile once all components are checked and functioning properly STARTING PROCEDURE_____ Test throttle control lever operation Check that the emergency cut out switch is in the upper ON position A017 006 043 Ensure the tether cut out cap is in posi tion and tha...

Page 27: ...NOTE If for some reason the ve hicle cannot be started electrically place ignition key to ON position and start engine manually Before riding Check operation of the emergency cut out switch and tether switch Restart engine WARNING If engine does not shut off when flicking the emer gency cut out switch andI or by pull ing the tether cut out cap stop the en gine by turning OFF the ignition key Do no...

Page 28: ...install console but not belt guard WARNING When starting the T vehicle in an emergency situation by the drive pulley do not reinstall the belt guard LUBRICATION _________ J AOOO 000 007 26 Frequency Routine maintenance is necessary for all mechanized products and the snow mobile is no exception A weekly vehi cle inspection contributes to the life span of the snowmobile It is recommended that the s...

Page 29: ...ays use low temperature grease PIN 413 7061 00 Steering mechanism Using light machine oil lubricate the longitudinal pivot of the ski and ski cou pler bolt A017 006 007 Allow the oil to run in and move ski several times to distribute lubricant From inside of cab lubricate front shock system as follows Remove the screw shown Grease fitting Lubricate until the grease appears from the hole then firml...

Page 30: ...ure to lubricate T both drive axles A grease fitting is located on each side pan 28 Driven pulley and brake discs Driven pulley and brake discs must slide freely on their shafts See your autho rized dealer Driven pulley A017 003 064 A017 003 065 Brake disc Brake calipers Brake disc See your authorized dealer for proper lu brication of brake caliper ratchet wheel WARNING Do not lubricate throt tle ...

Page 31: ...o lubricate T both suspension systems Front upper and lower cross shafts Oil adjuster blocks cross shaft T CAUTION Lubricate every week LH adjuster block A017 007 027 Cross shaft RH adjuster block Rear cross shaft and both shafts of shackle Coat inside of stabilizer bar bushing of rear suspension with grease A017 005 015 Coat inside of bushing 29 ...

Page 32: ...acity is 500 ml 18 oz 30 To check level Remove rubber inspection cover located on bottom right side of gearbox Using a rigid piece of wire as dipstick check oil level Oil level must reach 92 mm 3 5 8 in on dipstick Gearbox Filler plug To filii remove filler plug from top of gear box Refill as required using Bombardier chaincase oil P N 413 8019 001 250 ml 9 oz ...

Page 33: ...rform such procedures as detailed in this manual It is recommended that dealer assistance be periodically obtained on other components Isystems not cov ered in this manual Unless otherwise specified engine should be turned OFF for all lubrication and maintenance pro cedures E E E 0 0 o t Q 1 0 LO 0 coo co LO Q 0 a E E N E 0 caM Q t CQ t CD 0 o t o u O Q Q CD 0 Q cQ O s s O o N Q ON 000 Q a 0 NO E ...

Page 34: ...ngine without the drive belt in stalled Running an unloaded engine is dangerous 1 Tilt hood and remove the belt guard 2 Open the driven pulley by twisting and pushing the sliding half Hold in fully open position 0 NOTE Put on the parking brake to facilitate the opening of driven pulley 32 A017 003 039 3 Slip slackened belt over the top edge of the driven pulley sliding half op posite side of gearb...

Page 35: ...se could be pulley misalignment excessive A P M with frozen track fast starts with out warmup period burred or rusty sheave oil on belt or distorted spare belt Contact your dealer Check the drive belt width Replace the drive belt if width is less than 32 mm 1 1 4 in New drive belt When installing a new drive belt break in period of 25 km 15 miles is strongly recommended 0 NOTE Always store a spare...

Page 36: ...he plugs A brownish tip reflects ideal condi tions Carburetor adjustments spark plug heat range etc are correct A black insulator tip indicates fouling caused by carburetor idle speed mixture and I or high speed mixture too rich incorrect fuel mixture ratio wrong type of spark plug heat range or excessive idling A light grey insulator tip indicates a lean mixture caused by carburetor high speed mi...

Page 37: ...tro leum jelly to prevent corrosion Check that battery is well secured and that bat tery vent tube is not kinked or blocked A009 004 012 WARNING Vent tube must be T free and open If not it will res trict ventilation and create a gas ac cumulation that could result in an ex plosion Avoid skin contact with elec trolyte Gases given off by a battery being charged are highly explosive Al ways charge in...

Page 38: ...nut to 10 N m 89 lbf in Suspension adjustment WARNING Always ensure to per form the same ajustments on each rear suspension The rear suspension is adjustable for surface condition and steering effects Besides the suspension rear pivot may be adjusted depending the operator re quirement Adjuster block A017 005 019 36 Adjuster blocks Use the key supplied in the seat com partment A019 001 002 When th...

Page 39: ... adjustment bolt washer The distance should be 65 mm 2 9 16 in Pivot pin A017 005 024 0 NOTE The driver can customize this adjustment to meet its partic ular need For instance should one is most of the time pulling a load and use rarely the reverse the rear pivot could be locked by fully tighten the adjust ment bolt thus getting a better traction and a more positive steering Stopper strap The func...

Page 40: ... Tension Lift the rear of vehicle and support with a mechanical stand The gap should be 30 mm 1 3 16 in between the slider shoe and the bottom inside of the track when applying a downward pull of 7 3 kg 16 lb The gap should be measured close to suspension center idler wheel If the track tension is too loose the track will have a tendency to thump 38 A017 005 019 30 mm 1 3 16 in with 7 3 kg 16 lb r...

Page 41: ... on side where the slider shoe is the farthest from the track in sert guides Guide Guide I Slider I f shoes t mm Tighten on this side A001 005 011 Tighten lock nuts and the idler wheel retaining screws A023 005 002 Restart engine rotate track slowly and recheck alignment Drive pulley This vehicle is equipped with the TRA drive pulley Total Range Adjustable The clutch is factory adjusted to provide...

Page 42: ...ft A017 006 028 40 A WARNING The ball joint socket T must run parallel with the steer ing arm and the other ball joint The socket must be restrained when tight ening the tie rod end lock nuts Tighten Muffler attachment The engine Iexhaust system parts are vi tal toward efficient muffler function Check all attachments and muffler ball joint Replace the springs and I or tighten if necessary CAUTION ...

Page 43: ...then back off screw 1 1 2 turn A A002 002 009 B Idle speed adjustment Turn the idle speed screw clockwise un til a slight contact is felt then continue turning two additional turns This will provide a preliminary idle speed setting Start engine and allow it to warm then adjust the idle speed by turning the idle speed screw clockwise or counterclock wise Idle speed 1800 2000 RPM Fuel filter replace...

Page 44: ...mm 3 8 in deflection should exist A009 002 019 If belt seems damaged or if tension is incorrect contact the dealer immedi ately A WARNING If fan protector is T removed always reinstall after servicing 42 Drive chain tension Run vehicle forward so that true free play can be taken Check tension then turn driven pulley 1 2 turn towards and re check Starting from maximum reading adjust chain tension t...

Page 45: ...n bulb retainer clips Detach bulb and replace If taillight bulb is burnt remove the red plastic lens and replace bulb A WARNING Always check light T operation after bulb replacement General inspection Check electrical wiring and components retighten loose connections Check for stripped wires or damaged insulation Thoroughly inspect the vehicle and tight en loose bolts nuts and linkage A WARNING Ch...

Page 46: ...upport with a brace or trestle The snowmobile should be stored in such a way that the tracks do not stay in contact with cement floor or bare ground 0 NOTE The tracks should be ro tated periodically every 40 days Do not release track tension CAUTION To prevent track dam T age temperature in the storage area must not exceed 38 C 100 F Suspension Remove any dirt or rust Grease all com ponents equipp...

Page 47: ... 6 Insert storage oil PIN 496 0141 00 can hose into primer outlet hose 7 Restart engine and run at idle 8 Inject storage oil until the engine dies or until a sufficient quantity of oil has entered the engine approximately 30 seconds 9 With the engine stopped remove the spark plugs and pour approximately 85 ml 3 imp oz of Bombardier oil into each cylinder 10 Crank slowly two or three revolu tions t...

Page 48: ...prevent electrolyte spill age A WARNING Gases given off by a T battery being charged are highly explosive Always charge in a well ventilated area Keep battery away from cigarettes or open flames Avoid skin contact with electrolyte 0 NOTE To prevent battery from discharging store it on a wooden shelf in a cool dry place Recharged at least every 40 days Chassis Clean the vehicle thoroughly removing ...

Page 49: ...on Check electrical wiring and components retighten loose connections Check for stripped wires or damaged insulation Thoroughly inspect the vehicle and tight en loose bolts nuts and linkage 0 NOTE Leave the drive belt off the pulleys for the entire storage pe riod Suspension stopper strap Replace annually and Ior as stopper strap condition dictates Torque nut to 10 N m 89 lbf in 47 ...

Page 50: ...0 Check fuel lines and attaching points 0 Check track condition tension and alignment 0 Check and lubricate suspension 0 Inspect drive belt and install 0 Check throttle cable for free operation 0 Inspect brake condition and operation 0 Check electrical wiring 0 Inspect condition of starting rope 0 Check tightness of all bolts nuts and linkage 0 Refill gas tank 0 Inspect seals for possible cuts or ...

Page 51: ...dealer 4 No fuel to the engine Spark Check fuel tank level turn fuel on plug dry when removed if applicable check fuel filter re place if clogged check condition of fuel and impulse lines and their con nections A failure of the fuel pump or carburetor has occured Contact your authorized dealer 5 Spark plug I ignition no spark Check that emergency cut out switch is at the upper position ON and the ...

Page 52: ...tart 2 Lack of fuel to engine Check item 4 of Engine turns over but fails to start 3 Carburetor adjustments Contact your authorized dealer 4 Drive belt worn too thin If the drive belt has lost more than 3 mm 1 8 in of its original width it will affect vehicle performance 5 Drive and driven pulleys Contact your authorized dealer require servicing 6 Engine is overheating If applicable check coolant ...

Page 53: ...s acce leration or power 4 Ignition timing is incorrect or Contact your authorized dealer there is an ignition system failure Snowmobile cannot 1 Drive belt Check item 4 of Engine lacks reach full speed acceleration or power 2 Incorrect track adjustment See maintenance section for proper alignment and tension settings 3 Pulleys misaligned Contact your authorized dealer 4 Engine See items 1 2 3 6 o...

Page 54: ...c tools such as screwdriver wrenches emergency starting rope etc Standard Tools D AOOl 001 070 A Screwdriver B Socket 10 13 mm C Open end wrench 10 13 mm D Socket wrench handle E Emergency starting rope 52 B 0 F F Socket 21 26 mm G Hexagonal wrench adjuster blocks H Emergency starter clip c H ...

Page 55: ...t crankcase I engine support nuts 38 N m 28 lbf ft exhaust manifold bolts 13 N m 17 lbf ft electrical starter bolts M5 4 N m 35 lbf in Fan belt free play 8 9 mm 3 8 in CHASSIS Overall length 306 4 em 120 6 in Overall width 110 6 em 43 5 in Overall height 147 3 em 58 in Ski alignment Ski perpendicular to handlebar Torque steering column I handlebar 26 N m 19 lbf ft Mass 347 kg 765 lb Bearing area 1...

Page 56: ...lider shoe and bottom inside of track with a downward pull of 7 3 kg 16 lbf Equal distance between edge of track guides and slider shoe 17 46 3 6 mm 1 8 1 4 in 570 2777 00 34 9 mm 1 3 8 in 32 mm 1 1 4 in 500 mL 18 oz 12 V 160 W 60 60 w 5 21 w 5W 30 A NGK BR8ES 0 4 mm 016 in 2 29 mm 091 in 6000 RPM Regular leaded of unleaded 34 2 L 7 5 gal 9 gal Blizzard oil 50 1 Disc self adjusting When only 1 mm ...

Page 57: ... 0 001 micro ll one millionth 0 000001 CONVERSION FACTORS TO CONVERT TOt MULTIPLY BY in mm 25 4 in em 2 54 in2 cm2 6 45 in3 cm3 16 39 ft m 0 3 oz g 28 35 lb kg 0 45 lbf N 4 4 lbf in N m 0 11 lbf ft N m 1 36 lbf ft lbf in 12 PSI kPa 6 89 imp oz U S oz 0 96 imp oz ml 28 41 imp gal U S gal 1 2 imp gal L 4 55 u s oz ml 29 57 U S gal L 3 79 MPH km h 1 61 Fahrenheit Celsius F 32 1 8 Celsius Fahrenheit C...

Page 58: ...NOTES_______________________ 5 6 ...

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