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INSTALLER INSTRUCTIONS

CONTENTS

1

DESCRIPTION OF THE BOILER

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.    48

2

INSTALLATION

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3

CHARACTERISTICS

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4

USE AND MAINTENANCE

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IMPORTANT

When carrying out commissioning of the boiler, you are highly recommended to perform the following checks:

– Make sure that there are no liquids or inflammable materials in the immediate vicinity of the boiler.

– Make sure that the electrical connections have been made correctly and that the earth wire is connected to a

good earthing system.

– Open the gas tap and check the soundness of the connections, including that of the burner.

– Make sure that the boiler is set for operation for the type of gas supplied.

– Check that the flue pipe for the outlet of the products of the combustion is unobstructed.

– Make sure that any shutoff valves are open.

– Make sure that the system is charged with water and is thoroughly vented.

– Purge the system, bleeding off the air present in the gas pipe by operating the pressure relief valve on the

gas valve inlet.

CHARACTERISTICS OF THE SYSTEM SAFETY VALVE: calibration pressure: 4 bar; maximum generator power:  205.8 Kw, 1/2”

x 3/4” fixtures (see Caleffi catalogue, code 527440).

FONDERIE SIME S.p.A of Via Garbo 7 -Legnago (VR)-Italy declares that its hot water boilers, which bear the EC mark
under Gas Directive 90/396/EEC and are fitted with a safety thermostat calibrated to a maximum of 110 °C, are
excluded from application of Directive PED 97/23/EEC in that they satisfy the requirements of article 1 paragraph
3.6 of this Directive.

RMG Mk.II - EN

GLISH

Summary of Contents for 100 Mk.II

Page 1: ...heck that the flue pipe for the outlet of the products of the combustion is unobstructed Make sure that any shutoff valves are open Make sure that the system is charged with water and is thoroughly vented Purge the system bleeding off the air present in the gas pipe by operating the pressure relief valve on the gas valve inlet CHARACTERISTICS OF THE SYSTEM SAFETY VALVE calibration pressure 4 bar m...

Page 2: ...t kW 54 5 77 9 62 2 87 4 70 0 100 0 77 7 109 5 85 5 120 5 Sections n 8 9 10 11 12 Power consumption W 16 16 16 16 69 Maximum water head bar 4 4 4 4 4 Test pressure bar 6 6 6 6 6 Water content l 25 28 31 34 37 Category II2H3 II2H3 II2H3 II2H3 II2H3 Type B11BS B11BS B11BS B11BS B11 Smokes temperature C 158 160 160 144 140 Smokes flow kg h 170 180 230 287 330 Maximum temperature C 95 95 95 95 95 C H ...

Page 3: ...evices can be easily reached In addition to circulate air in the room air vents must be made on the outside walls for which the surface area must never be less than 3 000 cm2 and 5 000 cm2 for gas with a density greater than 0 8 2 1 1 Handling Once the boiler is in its place of installation and the packaging has been removed pro ceed as follows if it must be moved fig 3 a remove the casing cover a...

Page 4: ...e central heating system should be treated in the following cases Very extensive systems with high con tents of feedwater Frequent addition of makeup water into the system Should it be necessary to empty the system either partially or totally 2 3 1 Filter on the gas pipe The gas valve is supplied ex factory with an inlet filter which however is not adequate to entrap all the impurities in the gas ...

Page 5: ...ient earthing system SIME declines all responsibility for injury or damage to persons animals or things resulting from the failure to provide for proper earthing of the appliance Always turn off the power supply before doing any work on the electrical panel 2 6 1 Control system connection optional In the electrical circuit a series of connec tors are provided for the installation of an optional co...

Page 6: ...trol box TF Smoke stat FA EMC filter PI C H pump PB D H W pump TEL Environment unit QAA70 type optional SE External temperarure sensor option SC Boiler immersion sensor QAZ21 type optional SS D H W tank immersion sensor QAZ21 type optional C RVA 222 control system connectors black red brown F Fuse T 200mA TI Isolated transformer only for FR BE PBY By pass pump TM Minimum temperature stat NOTE When...

Page 7: ...is realized as regulator of one boi ler mono or bi stadium or regulator of cascade connections to manage 16 boilers maximum Operating Efficiency Qualification or not of the heat produc tion in the presence of integration with storage Climatic control of the temperature of the boiler with the possibility of room compensation Operation of a direct heating circuit with pump for each regulator Auto ad...

Page 8: ...y When there is a sudden voltage failure the burner shuts out immediately when power supply returns the boiler will start up again automatically 3 1 2 Ionization circuit The ionization circuit is to be checked using a dial type micro ammeter or preferably a digital micro ammeter with a 0 to 50 µA scale The micro ammeter terminals must be series connected to the wire of the sen sing electrode Under...

Page 9: ...number of times making sure that the maximum pressure corresponds to the values given in Table 1 4 2 2 Reduced pressure adjustment fig 11 To set the reduced pressure proceed as follows deactivate the coil 2 electric supply switch on the boiler and after a short period of operation at nominal output turn the thermostat knob slowly towards the minimum position until you hear the click of the first c...

Page 10: ... 100 Mk II models To adjust the operating pressures refer to section 4 2 When the working pressures have been adjusted reseal the regulators After have ultimated the conversion of the boiler please stick onto the casing panel the plate showing the relevant feeding gas which is included into the conversion kit NOTE After assembling all the gas con nections a test for gas tightness must be carried o...

Page 11: ...room stat is too low or must be replaced if faulty The connections of the room stat are not correct make sure the cables are placed on terminals 6 and 7 of the boiler termi nal board Boiler operates only at nominal pressure and does not reduce pressure Check whether there is voltage at both ends of coil The coil has a break in the winding replace The rectifier card that supplies the coil is interr...

Page 12: ...ed technical staff SMOKE SAFETY DEVICE 70 80 90 100 Mk II MODELS This is a safety device against possible smoke emission into the ambience The safety device switches off the gas valve when the return of the smokes into the ambience is continuous and then dange rous To restart the boiler the cover of the ther mostat must be unscrewed and then press the underlying button fig 17 Should the boiler loc...

Page 13: ... hydraulic system to avoid breakage in the tubes due to the freezing of the water GAS CONVERSION Should it be necessary to convert the appliance to a different gas from the one for which the boiler has been equipped approach the technical staff CLEANING AND MAINTENANCE At the end of each heating season it is essential to have the boiler thoroughly checked and cleaned out Preventive maintenance and...

Page 14: ...temperature Increase or reduce the temperature of the room with the regulating knob In the case of reduced temperature NOTE After each regulation wait at least two hours for the new temperature to expand through the room TO CHANGE THE HEATING PERIODS With reference to the day chosen set the changes as following NOTE The heating periods automatically repeat on a weekly basis To this end select the ...

Page 15: ...CCHI A GAS DI TIPO B AVENTI PORTATA TERMICA 70 300 kW EN 483 per APPARECCHI A GAS DI TIPO C AVENTI PORTATA TERMICA 70 kW EN 677 per APPARECCHI A GAS A CONDENSAZIONE AVENTI PORTATA TERMICA 70 kW La portata al sanitario delle caldaie combinate è rispondente alla norma UNI EN 625 per APPARECCHI AVENTI PORTATA TERMICA 70 kW Le Caldaie a gas sono inoltre conformi alla DIRETTIVA GAS 90 396 CEE per la co...

Page 16: ...2 ST 90 0 86 5 92 92 AVANT 30 50 30 130 TS 29 4 31 6 BT 3 93 1 91 7 92 94 DEWY 30 80 30 130 29 3 30 0 CN 4 97 7 106 6 92 93 DEWY EQUIPE 3 3 BOX 84 6 87 0 CN 4 97 3 105 5 93 85 DEWY EQUIPE 4 4 BOX 112 8 116 0 CN 4 97 3 105 5 94 10 DEWY EQUIPE 60 BOX 57 0 58 0 CN 4 98 2 106 4 93 51 DEWY EQUIPE 120 120 BOX 113 9 116 0 CN 4 98 2 106 4 94 11 DEWY EQUIPE 180 180 BOX 170 9 174 0 CN 4 98 2 106 4 94 47 DEW...

Page 17: ...lo fiamma mod DTM12 Ditta Brahma spa Via del Pontiere 31 Legnago VR Certificazione GASTEC n 0063BM1924 secondo direttiva gas 90 396 EEC norma EN 298 Elettrovalvola gas mod VR4605 CB e VR4605 C Ditta Honeywell B V Emmen NL Certificazione GASTEC n E 3090 3 del 22 11 1994 secondo direttiva gas 90 396 EEC norma EN 126 Elettrovalvola gas mod VR420PB Ditta Honeywell B V Emmen NL Certificazione GASTEC n ...

Page 18: ...Fonderie Sime S p A Via Garbo 27 37045 Legnago Vr Tel 39 0442 631111 Fax 39 0442 631292 www sime it Cod 6100005E 04 09 Documentation Dpt ...

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