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30 Amp Plasma Cutter

# 41199

Please read and understand this instruction manual carefully before the installation and

operation of this equipment.

BUILT TO GET THE JOB DONE

ONE YEAR LIMITED WARRANTY

Star Asia-USA, LLC (hereinafter “seller”) warrants to the original purchaser only, that this product will be free from defects in 

material or workmanship for a period of one year from date of purchase.

Warranty Performance 

Warranty coverage is conditioned upon purchaser furnishing seller or its authorized service center with adequate written 

proof of the original purchase date. Products returned, freight prepaid and insured, to our factory or to an Authorized Service 

Center will be inspected and repaired or replaced, at seller’s option, free of charge if found to be defective and subject to 

warranty. Defective parts not subject to normal wear and tear will be repaired or replaced, at our option during the above 

stated warranty periods. In any event, reimbursement is limited to the purchase price paid. Other than the postage and 

insurance requirement, no charge will be made for repairs or replacements covered by this warranty. Under no circumstances 

shall the manufacturer bear any responsibility for loss of the unit, loss of time or rental, inconvenience, commercial loss or 

consequential damages. There are no warranties which extend beyond the description of the face hereof.

Exclusions

This warranty does not cover parts damaged due to normal wear, abnormal conditions, misapplication, misuse, abuse, 

accidents, operation at other than recommended pressures or temperatures, improper storage or freight damage. Parts 

damaged or worn by operation in dusty environments are not warranted. Failure to follow recommended operating and 

maintenance procedures also voids warranty.

Additional items not covered under this warranty: product failure caused by rain, excessive humidity, corrosive environments 

or other contaminants; cosmetic defects that do not interfere with product’s functionality.

This warranty shall not apply when: the product has been used for commercial or rental purposes; defects in materials 

or workmanship or damages result from repairs or alterations which have been made or attempted by others or the 

unauthorized use of nonconforming parts; this damage is due to abuse, improper maintenance, neglect or accident; or the 

damage is due to use of the product after partial failure or use with improper accessories. 

Seller will not be liable for: labor charges, loss or damage resulting from improper operation, maintenance or repairs made by 

persons other than a Star Asia-USA, LLC Authorized Service Center.

 

The use of other than genuine Star Asia-USA, LLC Repair Parts will void warranty.

Warranty Disclaimers 

NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE WARRANTY IS MADE WITH REGARD TO THIS 

PRODUCT, ANY IMPLIED WARRANTIES OF SELLER REGARDING THIS PRODUCT INCLUDING BUT NOT LIMITED TO, 

THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED. 

BUYER’S OR USER’S REMEDIES ARE SOLELY AND EXCLUSIVELY AS STATED ABOVE. STAR ASIA-USA, LLC 

SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, INDIRECT, OR SPECIAL DAMAGES. IN NO 

EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE) OR 

OTHERWISE, SHALL SELLER’S LIABILITY EXCEED THE PRICE OF THE PRODUCT WHICH HAS GIVEN RISE TO THE 

CLAIM OR LIABILITY. ANY LIABILITY CONNECTED WITH THE USE OF THIS PRODUCT SHALL TERMINATE UPON THE 

EXPIRATION OF THE WARRANTY PERIODS SPECIFIED ABOVE.

 

Limitations on Warranty Disclaimers 

Any implied warranties shall be limited in duration to one year from the date of purchase. In some states of the U.S.A. and 

in some provinces of Canada there is no limitation for how long an implied warranty is valid, so the aforementioned limitation 

may not apply to you.

In no event shall seller be liable for any incidental or consequential damages (including but not limited to liability for loss 

exclusion or limitation of incidental or consequential damages is not allowed, so the aformentioned limitation or exclusion 

may not apply to you.

U.S.A., Canada and the Commonwealth of Puerto Rico. For warranty coverage within other countries, contact your local Star 

Asia-USA, LLC dealer or importer.

Distributed by Star Asia-USA, LLC

P.O. Box 58399, Renton, WA 98058

Consumer Service: 800-386-0191

e-mail: [email protected]

©2016 Star Asia-USA, LLC

Summary of Contents for 41199

Page 1: ...s in materials or workmanship or damages result from repairs or alterations which have been made or attempted by others or the unauthorized use of nonconforming parts this damage is due to abuse improper maintenance neglect or accident or the damage is due to use of the product after partial failure or use with improper accessories Seller will not be liable for labor charges loss or damage resulti...

Page 2: ...TENTS Introduction Safety Cautions Air Plasma Cutting Technology Technical Data Features and Specifications Set Up and Operating Procedure Plasma Cutting Procedure Replacement Parts Techniques 14 15 Notes Warranty BUILT TO GET THE JOB DONE ...

Page 3: ...5249 13 95814 telephone 916 445 6900 California Proposition 65 website www oehha ca gov prop65 html American National Standards Institute ANSI Product Safety Signs And Labels ANSI Z535 4 available from ANSI 25 West 43rd Street New York NY 10036 telephone 212 642 4900 web site www ansi org SAFETY IMPORTANT BEFORE INSTALLING OPERATING OR CARRYING OUT MAINTENANCE ON THE PLASMA CUTTER READ THE CONTENT...

Page 4: ... and gas generated whilst welding or cutting keep your head out of the fumes Keep the working area well ventilated use fume extraction or ventilation to remove welding fumes and gases Cutting fumes and gases can displace air and lower the oxygen level causing injury or death Be sure the breathing air is safe Do not cut in locations near de greasing cleaning or spraying operations The heat and rays...

Page 5: ...doing a lot of cutting cutting thick plate same air consumption but slower cut speeds longer cut time then choose a compressor at 1 5 to 2 times the plasma system requirement Technique Tips Starting a cut Hand torch cutting technique Good air quality is essential to quality plasma cutting and consumable life span Compressors take in air at atmospheric pressure and increase the pressure and store i...

Page 6: ...output terminals while the machine is in operation An electric shock may possibly occur MAINTENANCE Exposure to extremely dusty damp or corrosive air is damaging to the welding machine In order to prevent any possible failure or fault of this welding equipment clean the dust at regular intervals with clean and dry compressed air of required pressure Please note that lack of maintenance can result ...

Page 7: ...available and thus plasma does not require fuel gas and compressed oxygen for operation Plasma cutting is typically easier for the novice to master and on thinner materials plasma cutting is much faster than oxy fuel cutting However for heavy sections of steel 1 and greater oxy fuel is still preferred since oxy fuel is typi cally faster and for heavier plate applications high powered plasma machin...

Page 8: ...HTWEIGHT AND PORTABLE LESS THAN 21 POUNDS FAN COOLED BUILT TO GET THE JOB DONE 1 12 ft TRF45 Plasma Torch Direct Connect 2 115 230V Power Adapter 3 Work Clamp 4 Work Clamp Connection 5 Air Pressure Gauge 6 Current Adjustment 7 Power Light 8 Overload Light 9 Cutting Operation Light 10 Trigger Latch Operation 11 Cutting Mode Switch 12 Air Regulator 13 Control PCB 14 Magnetic Valve 15 Power Switch 16...

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