Shini SAL-700G Series Manual Download | Manualshive

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SAL-G

"Standard" Separate-vacuum

Hopper Loader

Date: Oct, 2018

Version: Ver.E

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Summary of Contents for SAL-700G Series

Page 1: ...SAL G Standard Separate vacuum Hopper Loader Date Oct 2018 Version Ver E ...

Page 2: ......

Page 3: ...ng Principle 13 2 1 2 SAL 900G 900G2 Working Principle 16 2 2 Options 17 3 Installation Layout 18 3 1 SAL 700G 810G 820G 830G 18 3 2 SAL 900G 900G2 20 3 3 Installation of Vacuum Hopper Receiver SMH Optional Storage Collective Hopper SCH 6L 23 3 4 Installation of SAL G Optional Proportional Valve 23 3 5 Installation of SAL G Optional Cyclone Dust Seperator 24 4 Operation 25 4 1 SAL 700G 810G 820G 8...

Page 4: ... 14 Picture 2 3 Working Principle 3 15 Picture 2 4 Working Principle SAL 900G 900G2 16 Picture 3 1 Installation Layout 1 18 Picture 3 2 Installation Layout 2 19 Picture 3 3 Installation Layout 1 20 Picture 3 4 Installation Layout 2 21 Picture 3 5 Installation Layout 3 22 Picture 3 6 Optional SCH 6L Installation Layout 23 Picture 3 7 Optional SPV U Installation Layout 23 Picture 3 8 Optional ACF 1 ...

Page 5: ...5 34 1 General Description Please read through this operation manual before using and installation to avoid damage of the machine and personal injuries SAL 810G SMH 6L ...

Page 6: ...m indicators l Motor overload protector ensures long service life of motor l Audible material shortage alarm l Filter designed for easy cleaning and has filter status checking window for easier monitor of filter condition l SAL 700G 810G 820G 830G is equippes with RS485 communication interface ...

Page 7: ...cations of the machine must be approved by SHINI in order to avoid personal injury and damage to machine We shall not be liable for any damage caused by unauthorized change of the machine Our company provides after sales service Should you have any problem during using the machine please contact the company or the local vendor Headquarter and Taipei factory Tel 886 0 2 2680 9119 Shini Plastics Tec...

Page 8: ...8 34 1 3 Technical Specifications 1 3 1 External Dimension SMH L 210mm L1 180mm L2 148mm SVH Picture 1 1 External Dimension 1 Models L mm L1 mm D mm R mm SVH 6L 150 70 55 6 5 SVH 12L 180 80 55 6 5 ...

Page 9: ...9 34 SAL 700G Main controller SAL 810G 820G 830G Main controller SAL 900G 900G2 Main controller Picture 1 2 External Dimension 2 ...

Page 10: ...785 400 410 68 SMH 24L 24 720 325 375 9 2 2 700 SVH 24L 1120 360 375 13 SHR 24U 690 315 400 9 SAL 900G C Induction 0 75 3Φ 670 390 740 50 1 SMH 6L 6 460 260 315 6 1 5 1 5 500 1 SVH 6L 600 285 305 7 2 SMH 6L 460 260 315 11 2 SVH 6L 600 285 305 7 SAL 900G2 C Induction 1 5 3Φ 670 390 740 57 1 SMH 12L 12 515 300 350 7 1 5 1 5 700 1 SVH 12L 695 300 360 11 2 SMH 12L 515 300 350 7 2 SVH 12L 695 300 360 1...

Page 11: ... Safety Signs and Labels All electrical components should be installed by qualified electricians Turn off main switch and control switch during repair and maintenance Warning High voltage This mark is attached on the cover of the control box Warning Be careful Be more careful when this mark appears Attention No need for regular inspection because all the electrical parts in the control unit are fi...

Page 12: ... and Labels 1 Please clean the suction filter regularly to avoid clogging and ensure proper loading capacity and long life span 2 The one year warranty does not cover the suction filter please clean the filter carefully ...

Page 13: ...x 3 Buzzer 4 Material inlet pipe 5 Storage hopper 6 Materials 7 Reed switch 8 Discharging plate Turn on the machine the high pressure blower 1 starts work it makes storage hopper 5 generate the vacuum Discharging plate 8 closed materials in silo get into the storage hopper 5 through material inlet pipe 4 by air pressure When the loader finishes the work high pressure blower 1 stop working material...

Page 14: ...vacuum The discharging plate 8 is closed and then materials in silo get into the storage hopper 5 through material inlet pipe 4 owing to air pressure When the loader finishes its work high pressure blower 1 stops working and materials 6 will drop off because of gravity When the micro switch 7 detects there s no material high pressure blower 1 will start to work again When the loader can t suck the...

Page 15: ...vacuum The discharging plate 7 is closed and then materials in silo get into the storage hopper 5 through material inlet pipe 4 owing to air pressure When the loader finishes its work high pressure blower 1 stops working and materials 6 will drop off because of gravity When the photoelectric switch 8 detects there s no material high pressure blower 1 will start to work again When the loader can t ...

Page 16: ... and the air suction inlet 2 7 closes discharging plate 10 closes and then storage hopper 1 8 starts suctioning material after material suction finishes the high pressure blower 4 stops Because of deadweight materials in storage hopper 1 8 drops down When the microswitch 13 detects that there is no material in the storage hopper 2 9 blower 4 works again And solenoid valve works three way valve 5 c...

Page 17: ...ol cabinet is optional is available which is adopted to mix virgin and regrind materials as well as instantly recycle regrind material l For folished hopper inside ones add P at the end of model code It is suggested to opt cyclone dust collector to reduce cleaning times of filter when regrind material occupies over 30 of total raw material Model Capacity H W D Pipe diameter inch ACF 1 550 220 235 ...

Page 18: ...face If it needs to be mounted on a higher surface e g the scaffold or the interlayer should ensure its structure and size could bear the weight and size of the machine Installation 1 Place the SAL 700G 810G 820G 830G machine at a proper position on the ground connect the three phase power cord and the earth 2 Install the material hopper on the top of the hopper dryer and the sensor hopper onto th...

Page 19: ...hree phase power cord and the earth 2 Install the material hopper on the top of hopper dryer and connect the signal to the machine SAL 700G 810G 820G 830G 3 Use the steel wire hose connect the air inlets of SMH to corresponding air inlets of SAL 700G 810G 820G 830G Then connect the other air inlets of SMH to the air inlets storage tank with hose ...

Page 20: ...achine 3 Machine should be placed on water level surface If it needs to be mounted on a higher surface e g the scaffold or the interlayer should ensure its structure and size could bear the weight and size of the machine Installation 1 Place the SAL 900G 900G2 machine at a proper position on the ground connect the three phase power cord and the earth 2 Install the material hopper on the top of the...

Page 21: ...terial hose A will be sucked into sensor hopper completely Air suction inlet IMM SVM Air suction pipe Hopper drying IMM SVM SAL 900GE Air suction pipe Picture 3 4 Installation Layout 2 Installation 1 Place the SAL 900G 900G2 achine at a proper position on the ground connect the three phase power cord and the earth 2 Install the photosensor hopper receiver SVH on plastic injection machine Connect t...

Page 22: ...ace the SAL 900G 900G2 machine at a proper position on the ground connect the three phase power cord and the earth 2 Install the material hopper SMH on the hopper dryer Connect the signal cord to the machine SAL 900G 900G2 3 Use the steel wire soft hose connect the air suction inlet of vacuum hopper SMH to corresponding air inlets of the SAL 900G 900G2 Then connect the material inlets of vacuum ho...

Page 23: ...L at material inlet of molding machine point to the holes and lock the screws 2 Put the SMH 6l 12L on the SCH 6H point to the holes and lock the screws then connect the signal wire to the hopper loader of SAL G 3 Connect the air inlet of vacuum hopper with steel wire hose separately to corresponding air inlet of SAL G Connect the material inlet of storage silo to the material inlet of vacuum hoppe...

Page 24: ...ial inlet of vacuum hopper 3 5 Installation of SAL G Optional Cyclone Dust Seperator Picture 3 8 Optional ACF 1 Installation Layout When conveying plastics contain dusts in high proportion optional dust cyclone separator is recommended to reduce the purging times of main machine filter Installation 1 Mount the ACF 1 on coverplate of SAL G and lock up the screws There s two holes on coverplate of S...

Page 25: ... panel shows P lower digital displays suction time Machine in suction upper panel shows D lower suction time starts count down the corresponding lamp turns on After suction awaits motor stop time upper panel shows N lower stop time starts count down Machine reverse purging or cleaing upper panel shows R lower reverse run time and cleaning times start count down Timer setting upper panel shows Fx m...

Page 26: ...just the parameters press Set for confirmation and return to up page Code Status Default Value Adjusting Range Mode F1 Suction time setting 10 Secs 1 99 Secs C1 C2 C3 C4 F2 Necessary spray washing times every several times for operation 3 Times 1 10 Times C2 F3 Necessary cleaing times for reverse running every several times of operation 3 Times 1 10 Times C3 F4 Motor reverse running time 10 Secs 5...

Page 27: ...mmunication function there are two parameters as below for selection the operation after select the F08 use Up and Down to select suitable parameters Code Status Default Value Adjusting Range Mode F9 Communication baud rate 1 9600 0 19200 1 9600 2 4800 C1 C2 C3 C4 F10 Communication address 1 1 99 C1 C2 C3 C4 F11 Odd even verification 0 0 no verification 1 odd verification 2 even verification C1 C2...

Page 28: ... return time 30 99 30 s 0x09 R W C2 cleaing times 1 5 2 times 0x0a R W Suction awaits time 0 99 0 mins 0x0b R 0x02 actual running times times 0x0c R 0x03 actual running times times 0x0d R bit 0 shortage input signal 0 overload 1 shortage bit 1 overload input signal 0 no load 1 overload bit 2 bit3 reserve bit 4 suction output 0 no output 1 output bit 5 purging output 0 no output 1 output bit 6 alar...

Page 29: ...achine is at suction state 5 Full of material Hopper is full of material 6 Shortage alarm Material shortage alarm 7 Overload alarm Motor at alarm state 8 Time display Display time parameter 9 Increase key Parameter increase 10 Set key Enter parameter setting 11 Start stop key Machine is at start stop control 12 Decrease key Parameter decrease Operation 1 Connect the power supply is displayed on LE...

Page 30: ...he LOAD1 starts auto working Press twice the key both the LOAD1 and LOAD2 start auto working Press three times the key only the LOAD2 starts auto working Then press four times the key the machine stops Notes 1 When running out of material the operation will auto stop and sound the alarm Press button for closing the alarm sound and stoppage After refilling the material Press the button to start the...

Page 31: ...oading the material hopper still empty or the material shortage alarms The storage tank is empty Add the material The pipe is air leak Lock tightly and replace the vacuuming pipe The filter is blocked Clean the filter The motor can t run Short phase or motor was burnt out Check and replace The fuse always burnt out after start up Short circuit or connect the ground Check the circuit Motor overload...

Page 32: ...er periodically or when the suction force is reduced SVH Cleaning 1 Clean the filter screen in order to avoid air blocking and to get smooth conveying Clean the filter screen inside of material hopper Unlock the snap hook on the hopper remove the cover and take out the filter then clean it Clean periodically or when the suction force is reduced 2 Clean the glass pipe when the dust accreted on the ...

Page 33: ...eted on it to ensure good ventilation of the air and to enhance loading capacity Filter Inspection and Storage Hopper Cleaning SAL 700G SAL 800G 1 Loosen the snap hook take out the filter barrel and the filter blow off the dust with a high pressure air gun from the inside to outside take down the filter barrel cover and remove the dust in it 2 Clean the filter Period daily ...

Page 34: ... Open the filter barrel cover and take out the filter blow off the dust with a high pressure air gun from the inside to outside take down the filter barrel lid and remove the dust in it 2 Clean the filter Period daily ...

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