Shimano Alfine S7000 Series Dealer'S Manual Download

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(English)

DM-SG0004-02

Dealer's Manual

ROAD

MTB

Trekking

City Touring/
Comfort Bike

URBAN SPORT

E-BIKE

S7000 series

Inter-11
Inter-8

Summary of Contents for Alfine S7000 Series

Page 1: ... English DM SG0004 02 Dealer s Manual ROAD MTB Trekking City Touring Comfort Bike URBAN SPORT E BIKE S7000 series Inter 11 Inter 8 ...

Page 2: ...3 Installation of the disc brake rotor 15 Installation of the hub to the frame 16 Installation of the shifting lever 18 Installation of the shifting cable 18 ADJUSTMENT 31 Adjusting the cassette joint 31 MAINTENANCE 35 Replacement and assembly of the indicator unit 35 For internal 8 speed oil maintenance kit Y00298010 39 In the case of 11 speed internal geared hub Oil maintenance kit Y13098023 41 ...

Page 3: ...instruction manuals can be viewed on line on our website http si shimano com Please observe the appropriate rules and regulations of the country state or region in which you conduct your business as a dealer For safety be sure to read this dealer s manual thoroughly before use and follow it for correct use The following instructions must be observed at all times in order to prevent personal injury...

Page 4: ... Always make sure that the front and rear brakes are working correctly before riding the bicycle The required braking distance will be longer during wet weather Reduce your speed and apply the brakes early and gently If the road surface is wet the tires will skid more easily If the tires skid you may fall off the bicycle therefore to avoid this reduce your speed and apply the brakes early and gent...

Page 5: ...nts such as rust cleaners as they may result in damage and or failure of the chain Use the reinforced connecting pin only for connecting the narrow type of chain If connecting pins other than reinforced connecting pins are used or if a reinforced connecting pin or tool which is not suitable for that type of chain is used sufficient connection force may not be obtained which could cause the chain t...

Page 6: ...nform users of the following You can shift gears while lightly pedaling but on rare occasions the pawls and ratchet inside the hub may produce some noise afterwards as part of normal gear shifting operation The internal hub is not completely waterproof Avoid using the hub in places where water might get inside it and do not use high pressure water to clean the hub otherwise the internal mechanism ...

Page 7: ...r to carry out maintenance such as internal oil replacement or lubrication after riding 1 000km from the start of use and then after about once every two years or once about every 5 000km if the bicycle is used very frequently Also it is recommended to use Shimano internal geared hub grease or a lubrication kit for the maintenance If Shimano grease or a Shimano lubrication kit is not used problems...

Page 8: ...ction may occur CT S500 CT S510 Clean the chain tensioner periodically and lubricate all moving parts and pulleys If there is a large amount of play in the pulleys and an abnormal amount of noise is generated while riding replace the pulleys Do not disassemble the pulley unit If the tension applied is too strong noise may be generated while riding If the chain becomes elongated and excessive loose...

Page 9: ...LIST OF TOOLS TO BE USED ...

Page 10: ...TO BE USED LIST OF TOOLS TO BE USED The following tools are required to assemble the product Tool Tool Tool 3mm hexagon wrench 15mm spanner TL S700 B 4mm hexagon wrench Adjustable wrench TL LR10 10mm spanner Screwdriver ...

Page 11: ...INSTALLATION ...

Page 12: ...e hub body and then install right hand dust cap B to the driver Install the right hand dust cap B in the orientation z A Right hand dust cap B B Chain guard C Right hand dust cap D Driver 2 B C A D Install the CS S500 sprocket to the driver on the right side of the hub body with the guard plate facing outward and secure it in place with the snap ring A Driver B Snap ring C Guard plate D CS S500 Sp...

Page 13: ...ub body Install the driver cap in the orientation z A Driver cap B Driver 2 A B C Turn the cassette joint pulley in the direction of the arrow in the illustration to align the red marks on the pulley and the bracket With the cassette joint in this condition install it so that the red mark on the cassette joint is aligned with the red mark on the right side of the hub body A Pulley B Bracket C Cass...

Page 14: ...cure the cassette joint to the hub with the cassette joint fixing ring When installing the cassette joint fixing ring align the yellow mark with the yellow mark on the cassette joint pulley and then turn the cassette joint fixing ring 45 clockwise A Pulley B Cassette joint ﬁxing ring ...

Page 15: ...Install the disc brake rotor as shown in the illustration A Disc brake rotor B Disc brake rotor installation ring C TL LR10 Tightening torque 40 N m SG S7001 8 A B C SG S7001 11 A B C D A Disc brake rotor B Rotor spacer C Disc brake rotor installation ring D TL LR10 Tightening torque 40 N m ...

Page 16: ...n the cassette joint so that the projecting parts of the non turn washers fit into the grooves of the fork ends If this is done the cassette joint can be installed so that it is almost parallel to the chainstay A Non turn washer for left side B Groove of fork end C Chainstay D Cassette joint E Non turn washer for right side TECH TIPS Use whichever non turn washers match the shape of the fork ends ...

Page 17: ...Washer E Mudguard stay Tightening torque 30 45 N m NOTE When installing the hub to the frame the chain guard may come off so check that the chain guard is securely installed so that it will not come off If it is not fully installed noise may be generated LOCK 7 R Chain guard 6R A C D E B When installing a part such as a mudguard stay to the hub axle install in the order shown in the illustration ...

Page 18: ...the grip to the handlebar and secure the shifting lever A 4mm hexagon wrench Tightening torque 5 7 N m NOTE Use a handlebar grip with a maximum outer diameter of Φ32 mm Installation of the shifting cable For internal 8 speed Shifting lever side 1 Set the shifting lever to 8 NOTE Use a shifting cable with one inner cable drum Cable with one inner cable drum SIS SP41 SP40 Φ4mm Make sure that the shi...

Page 19: ...inder unit A Inner cable drum B Hole in winder unit 5 A C B Screw in the wire end hooking cap as shown in the illustration until it stops If it is turned any further it will damage the screw thread in the cover In addition the unit cover may become bent which may cause an obstruction between the unit cover and the main lever and the main lever may not operate correctly If the main lever does not r...

Page 20: ... the end with the plastic cap A Aluminum cap B Plastic cap TECH TIPS If cutting the outer casing cut it near the end with the plastic cap while the cap is still attached Then make the cut end perfectly round and attach the plastic cap Make the cut end perfectly round Attach the plastic cap Remove the plastic cap Plastic cap ...

Page 21: ...less A Inner cable fixing bolt unit B Inner cable fixing nut C Inner cable fixing washer D Inner cable fixing bolt Tightening torque 3 5 5 5 N m NOTE Do not use this inner cable fixing bolt unit with the CJ 4S30 cassette joint TECH TIPS When installing the inner cable fixing bolt unit use the setting tool TL S700 B 2 LO CK A B z y Bring the cable around to the cassette joint pulley hold it so that...

Page 22: ...s the inner cable through the slit in the cassette joint bracket and then insert the end of the outer casing securely into the outer casing holder A Pulley B Inner cable C Bracket D Outer casing holder E Slit NOTE Check that the inner cable is correctly seated inside the pulley guide LOC K LOC K Guide Guide 5 A y y z Secure the cable to the frame with the outer casing bands y 10 mm z 15 mm A Outer...

Page 23: ...oint 1 Set the shifting lever to 8 2 A B C Pull the outer casing out from the outer casing holder of the cassette joint and then remove the inner cable from the slit in the bracket A Bracket B Outer casing holder C Slit 3 LO CK A B Remove the inner cable fixing bolt unit from the cassette joint pulley A Inner cable fixing bolt unit B Cassette joint pulley NOTE If reinstalling the cable refer to st...

Page 24: ...Φ4mm Make sure that the shield cap is at the shifting lever end 2 A Loosen and remove the wire end hooking cap A Wire end hooking cap 3 A B Insert the inner cable into the hole in the winder unit and then pass it through the hole in the cable adjustment barrel A Hole in cable adjustment barrel B Hole in winder unit 4 A B Pull the inner cable so that the inner cable drum fits into the hole in the w...

Page 25: ...nd hooking cap slightly to make a gap between the main lever and the unit cover and check that this improves the returning of the main lever A Wire end hooking cap B Unit cover C Main lever Tightening torque 0 3 0 5 N m 6 A B z Pass the inner cable through the OT SP41 SP40 outer casing through the end with the plastic cap z Lever side A Aluminum cap B Plastic cap TECH TIPS If cutting the outer cas...

Page 26: ...ass the inner cable through Be careful not to pierce the rubber bellows with the end of the inner cable at this time Slide the rubber bellows onto the inner cable After this insert the outer casing into the rubber cover and set it into the outer casing holder unit Push the outer casing so that it securely touches the holder unit A Rubber bellows B Outer casing holder unit C Rubber cover D End of r...

Page 27: ...k D Inner cable fixing bolt Black Tightening torque 3 5 5 5 N m NOTE This inner cable fixing bolt unit is designed only for CJ S700 7 step and 8 step fixing bolt units cannot be used TECH TIPS When installing the inner cable fixing bolt unit use the setting tool TL S700 B 4 A Turn the lever of the pulley clockwise In the following steps 5 and 7 continue to work in this condition A Pulley lever 5 A...

Page 28: ... in the cassette joint bracket y and securely set the outer casing holder unit into the outer casing holder of the cassette joint z Be careful not to damage the rubber bellows at this time A Rubber bellows B Outer casing holder unit C Rubber cover D Inner cable E Pulley F Bracket G Slit H Outer casing holder NOTE Check that the inner cable is correctly seated inside the pulley guide Guide Guide 8 ...

Page 29: ...o work in this condition A Pulley lever 3 C y z B D E A Remove the outer casing holder unit from the outer casing holder of the cassette joint y Remove the inner cable the rubber bellows is attached to from the slit in the bracket z Be careful not to damage the rubber bellows at this time A Rubber bellows B Outer casing holder C Outer casing holder unit D Bracket E Slit 4 A B Remove the inner cabl...

Page 30: ...ADJUSTMENT ...

Page 31: ... not aligned turn the cable adjustment barrel of the shifting lever to align the setting lines After this move the shifting lever once more from 4 to 8 and then back to 4 and then re check to be sure that the yellow setting lines are aligned A Yellow setting lines B Cable adjustment barrel TECH TIPS The yellow setting lines on the cassette joint are located in two places Use the one that is easies...

Page 32: ...32 ADJUSTMENT Adjusting the cassette joint 2 LO CK A z After adjusting the cassette joint cut off the excess length of inner cable Then install the inner end cap z 15 20 mm A Inner end cap ...

Page 33: ... the yellow setting lines are aligned A Yellow setting lines B Cable adjustment barrel TECH TIPS The yellow setting lines on the cassette joint are located in two places Use the one that is easiest to see When bicycle is standing up Cassette joint pulley Cassette joint bracket Should be straight When bicycle is upside down Cassette joint pulley Cassette joint bracket Should be straight 2 A z After...

Page 34: ...MAINTENANCE ...

Page 35: ...the indicator unit Disassembly and assembly should only be carried out when removing and replacing the indicator unit For internal 8 speed Removal 1 A Operate the release lever 7 times or more to set it to 8 A Release lever 2 A Loosen and remove the two cover fixing screws which are securing the indicator unit A Cover fixing screws ...

Page 36: ...36 MAINTENANCE Replacement and assembly of the indicator unit 3 A Remove the indicator unit as shown in the illustration A Indicator unit ...

Page 37: ... is protruding from the bottom of the indicator unit into the hole in the winder unit at this time A Indicator unit B Pin of change plate C Hole in winder unit 8 position D Release lever 2 A Secure the indicator unit with the two cover fixing screws A Cover fixing screws Tightening torque 0 3 0 5 N m 3 Operate the main and the release levers to check their operation If they do not operate correctl...

Page 38: ...unit so that it is facing straight upward At this time check that the main axle is installed in the cam unit hole and that the pin of the cam unit is installed in the winder unit hole and then insert the indicator shaft protruding from the bottom of the indicator unit into the groove of the cam unit A Indicator shaft B Cam unit groove 11 position C Cam unit pin D Indicator unit E Cam unit hole F M...

Page 39: ...me of use once about every 5 000 km if the bicycle is used very frequently It is also recommended that you use the Shimano internal hub grease or lubrication kit when carrying out maintenance If the special grease or lubrication kit is not used problems such as gear shifting malfunction may occur A WB maintenance oil set Y00298010 A 1 z Fill the bottle with WB oil to a height of 95mm z 95 mm 2 z I...

Page 40: ... internal unit from the oil 5 Let the excess oil drain off for approximately 60 seconds 6 After lubrication is complete reassemble by following the usual procedure TECH TIPS Maintenance oil The maintenance oil is reusable Refill it as needed Store it with the lid closed after use ...

Page 41: ... fresh water and seek medical assistance immediately Contact with skin may cause a rash and discomfort Use gloves when handling In the event of skin contact wash well with soap and water If skin condition becomes abnormal seek medical assistance immediately Do not drink If it is drunk by mistake do not induce vomiting make the affected person drink 1 to 2 cups of water and seek medical assistance ...

Page 42: ...c enable the rear wheel to turn while performing work Draining out the old oil 1 A Rotate the wheel slowly until the oil port is facing up A Oil port 2 A B C Remove the oil port bolt and O ring A 3mm hexagon wrench B Oil port bolt C O ring NOTE Be careful that the oil port is facing up if the oil port bolt is loosened when it is not facing up the oil inside may leak out ...

Page 43: ...le Tightening torque 1 3 N m TECH TIPS Check that the O ring is properly installed on the bleed nipple 4 A B With the piston of the syringe pushed fully in firmly connect the syringe to the tube A Tube B Syringe 5 z Insert the syringe between the spokes and slowly turn the wheel forward until the oil port is facing down z Turn in forward direction 6 Wait about 5 minutes with the hub kept still and...

Page 44: ... out quickly air is likely to be mixed in 8 Rotate the wheel slowly until the oil port is facing up NOTE To make sure that the syringe does not get caught by the chain case etc store the syringe between the spokes when turning the wheel 9 A B While being careful that the tube does not come off the syringe remove the bleed nipple A Bleed nipple B 10mm spanner 10 Remove the old oil from the syringe ...

Page 45: ...t the new oil into the inside of the hub A Piston TECH TIPS When the oil is forced in the internal pressure will increase and the piston may push back If the piston is periodically pulled back to reduce the pressure inside the hub the oil will be easier to inject into the inside of the hub 4 After pulling back the piston to reduce the internal pressure remove the bleed nipple TECH TIPS If the blee...

Page 46: ... to turn the wheel for about 1 minute 7 Keep the wheel still without rotating for about 1 minute 8 Remove the oil from inside by following the procedures in Draining out the old oil above Injecting new oil 1 Inject 25ml of new oil into the hub by following steps Cleaning the inside 1 5 above 2 Clean off any oil that may have gotten on the hub etc ...

Page 47: ...Please note specifications are subject to change for improvement without notice English Feb 2017 by Shimano Inc ITP ...

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