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CODE : 00Z

q

SERVICE MANUAL

CONTENTS

Parts marked with "

!

" are important for maintaining the safety of the set. Be sure to replace these parts with specified

ones for maintaining the safety and performance of the set.

SHARP CORPORATION

This document has been published to be used
for after sales service only.
The contents are subject to change without notice.

AL1655CS1E

DIGITAL MULTIFUNCTIONAL 
SYSTEM

 MODEL

AL-1655CS

      

(AL-1655CS)

The AL-1655CS Service Manual describes only changed from AL-1651CS Service
Manual. (Code: 00ZAL1651CS1E)
The AL-1655CS Parts Guide describes only changed from AL-1651CS Parts Guide.
For the common parts, please refer to the AL-1651CS (Code: 00ZAL1651CSP1)

[ 1 ] GENERAL  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

[ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

D

Parts Guide

Reference Model 

Reference Service Manual 

and Parts Guide code

AL-1651CS

00ZAL1651CS1E

00ZAL1651CSP1

Summary of Contents for AL-1655CS

Page 1: ...ontents are subject to change without notice AL1655CS1E DIGITAL MULTIFUNCTIONAL SYSTEM MODEL AL 1655CS AL 1655CS The AL 1655CS Service Manual describes only changed from AL 1651CS Service Manual Code 00ZAL1651CS1E The AL 1655CS Parts Guide describes only changed from AL 1651CS Parts Guide For the common parts please refer to the AL 1651CS Code 00ZAL1651CSP1 1 GENERAL 1 1 2 SPECIFICATIONS 1 1 D Par...

Page 2: ...er utilities IEEE1284 Interface port parallel USB Interface port USB RJ45 Interface port Network External NIC Interface port Network Descriptions of items F Standard provision No function or no option available Opt Option 2 SPECIFICATIONS 1 Basic Specifications Item CPM PPM SB MB 2 Tray SPF R SPF Color Scanner push GDI printer SPLC E SORT Duplex Shifter FAX Sharp desk IEEE 1284 USB RJ45 External N...

Page 3: ...pecification MODEL AL 1655CS 1 Exteriors 2 RSPF exteriors 3 RSPF transport unit 5 Operation panel 6 Side door unit 7 Optical frame 8 Shifter unit 9 Middle frame F Base plate unit 1 G Base plate unit 2 H Fusing unit I Drive unit K Multi manual paper feeding unit N 250 sheets tray O Harness P Packing material accessories R MCU PWB Z 2ND frame unit 2ND paper feeding unit Index ...

Page 4: ... C A B 0 0 0 3 Q S 3 5 AS D Front cover 2 L S O U 0 0 4 2 Q S Z 1 AY D Delivery tray 3 X E B S E 3 0 P 0 8 0 0 0 AA C Screw 3 8 4 L S O U 0 0 4 3 Q S Z 1 AH D Extension tray 5 X E B S E 4 0 P 1 2 0 0 0 AA C Screw 4 12 6 P T P E 0 0 4 1 Q S Z Z AB C Glass fixing tape B 7 D H A I 0 4 2 8 Q S Z Z AH C OP MCU harness 8 P S H E Z 0 3 6 9 Q S Z Z AE C Shading sheet 9 X B B S E 3 0 P 0 8 0 0 0 AA C Screw...

Page 5: ... 2 1 Exteriors PRP02481 501 25 1 2 3 4 18 26 21 5 20 19 5 5 26 11 16 9 10 13 15 8 6 14 12 17 9 22 23 7 ...

Page 6: ... P L T P 0 0 1 4 Q S Z Z AK C Delivery gate 29 P S H E Z 0 0 6 8 Q S Z Z AC C PS sheet 30 M H N G 0 0 1 9 Q S Z Z AS C RSPF hinge JAG 31 P C U S S 0 0 1 6 Q S Z Z AB C Middle tray cushion 32 P S H E Z 0 3 8 0 Q S Z Z AD C OC mat sheet DFJAG 33 L X B Z 0 0 1 6 Q S Z Z AC C Screw 3 8 34 P S P O 0 0 0 3 Q S Z Z AC C Sponge 35 X R E S P 2 0 0 4 0 0 0 AA C E ring 36 N R O L P 0 0 1 1 Q S Z Z AD C Deliv...

Page 7: ... 5 58 58 57 56 1 3 2 4 6 7 9 10 11 12 13 14 15 13 14 13 16 17 18 20 24 25 22 21 23 26 27 29 54 30 14 32 22 33 37 36 35 34 35 36 37 26 27 40 42 49 26 27 33 53 52 33 44 14 50 51 50 55 48 55 46 47 47 46 46 13 30 28 43 41 49 22 39 38 31 ...

Page 8: ... Z Z AF C Gear 48T 15T 24 X P S S P 2 0 0 9 0 0 0 AA C Spring pin φ2 9 25 N B R G M 0 5 0 1 F C Z Z AB C Metal D 26 N G E R H 0 0 7 9 Q S Z Z AD C Gear 30T 27 N B R G C 0 0 1 7 Q S Z Z AC C Bearing F6 10 28 P C L C 0 0 1 0 Q S Z 1 AT B Transport clutch 29 X R E S P 4 0 0 6 0 0 0 AA C E ring 30 L F R M 0 0 1 4 Q S Z Z AE C Frame RD 31 M S P R P 0 0 6 5 Q S Z Z AD C Open and shut lock spring 32 X E ...

Page 9: ...sport unit 46 PRP02483 48 33 20 47 42 43 1 2 3 4 5 32 10 7 8 9 31 31 25 20 9 33 25 49 25 20 34 35 37 38 39 36 40 25 20 30 20 22 28 23 24 25 12 11 12 13 15 16 9 17 18 19 9 21 29 27 26 9 6 46 20 36 14 32 16 45 41 44 16 ...

Page 10: ... Z AH C Earth plate 6 M S P R D 0 0 7 6 Q S Z 1 AD C Earth spring 7 X H B S E 3 0 P 0 6 0 0 0 AA C Screw 3 6 8 X E B S E 3 0 P 0 6 0 0 0 AA C Screw 3 6 9 L F R M 0 0 0 3 Q S J 3 AN D Side door inner frame 10 X E B S D 3 0 P 1 0 0 0 0 AA C Screw 3 10 11 M S P R C 0 0 3 2 Q S Z Z AB C Transcription pressure spring 12 D H A I 0 2 9 1 Q S Z Z AC C TCFB harness 13 M S P R C 0 0 3 1 Q S Z Z AB C PS eart...

Page 11: ...Z AC C Tension spring 12 M S P R T 0 2 8 4 Q S Z Z AC C Motor spring 13 N B L T T 0 0 3 0 Q S Z 1 AH B Belt 14 N B L T T 0 0 3 1 Q S Z 1 AF B Belt 15 N G E R H 0 1 6 1 Q S Z Z AL C Idle gear 16 N S F T Z 0 0 6 3 Q S Z Z AK C Slide shaft 18 P G I D M 0 0 9 9 Q S Z 1 AH C Paper guide 19 P G U M S 0 0 0 4 Q S Z Z AA C Table glass cushion 21 P S H E Z 0 3 6 7 Q S Z 1 AD C Cable fixing sheet 22 P D U C...

Page 12: ... 1 8 Q S Z Z AR C FFC core 38 X E B S E 4 0 P 1 2 0 0 0 AA C Screw 4 12 39 P S H E Z 0 3 8 9 Q S Z 1 AK C Scanner sheet 40 D H A I 0 2 6 8 Q S Z 3 AG N C CCD MCU harness 43 P T P E 0 0 4 5 Q S Z Z AA C CCD harness double sided tape 44 M A R M P 0 0 5 0 Q S Z Z AF C Paper fixing arm 45 L H L D Z 0 1 1 1 Q S Z Z AE C Paper fixing holder 13 14 19 19 19 19 19 19 6 16 10 21 21 32 40 32 2 3 4 5 5 15 1 8...

Page 13: ... 20 R M O T S 0 0 4 7 Q S Z Z AR B Shifter motor 21 X H B S D 3 0 P 0 6 0 0 0 AA C Screw 3 6 22 X E B S D 3 0 P 1 0 0 0 0 AA C Screw 3 10 23 N P L Y Z 0 0 0 1 Q S Z Z AE C Pulley 22T 24 L F R M 0 0 0 2 Q S Z 1 AV D Middle frame 25 N B R G P 0 6 9 9 F C Z Z AF C Separator pawl bearing 26 N B R G C 0 6 5 1 F C Z Z AD C Multi manual paper feeding bearing 27 N B L T H 0 0 4 3 Q S Z Z AL B Delivery aux...

Page 14: ...ness 20 N B L T T 0 0 3 9 Q S Z Z AE B Belt 308 21 L F R M 0 0 0 2 Q S Z 1 AV D Middle frame 22 J K N B Z 0 0 0 1 Q S Z Z AE C Roller rotation knob 23 D H A I 0 2 8 7 Q S Z Z AF C PPD2 interface harness 24 D H A I 0 2 7 4 Q S Z Z AG C HL harness 1 25 P G I D M 0 0 0 9 Q S Z 2 AG C Harness guide 26 L P I N S 0 3 0 1 F C Z Z AD C DV guide pin 27 D H A I 0 2 7 1 Q S Z Z AP C DSV harness 28 L X B Z 3 ...

Page 15: ... Z AF B Tray detect switch 27 D H A I 0 2 6 9 Q S Z Z AD C CED1 harness 28 G D A I 0 0 0 1 Q S J 2 BE D Base plate 29 P S H E Z 2 0 2 6 F C Z 1 AB C Sheet M1 N 30 L H L D Z 0 0 1 7 Q S Z Z AD C Plate holder 31 M S P R C 0 0 4 7 Q S Z Z AA C Pressure plate spring 32 P C O V P 0 0 1 3 Q S Z Z AD D Multi cover 34 L R A L P 0 0 0 1 Q S J 2 AM C Base plate rail R 35 X E B S E 4 0 P 1 2 0 0 0 AA C Screw...

Page 16: ...te unit 1 PRP02489 34 57 56 35 55 54 53 14 14 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 14 4 21 22 23 24 25 4 26 27 28 14 29 30 31 32 35 35 36 38 40 44 43 42 41 40 40 46 47 49 48 49 48 50 47 50 501 26 39 1 4 37 19 ...

Page 17: ...R E DC power supply PWB 120V 14 X B B S E 3 0 P 0 6 0 0 0 AA C Screw 3 6 15 X E B S E 4 0 P 1 2 0 0 0 AA C Screw 4 12 17 G D A I 0 0 0 1 Q S J 2 BE D Base plate 18 G L E G G 0 0 6 4 F C Z Z AC C Rubber foot 21 L P L T M 0 0 2 0 Q S Z Z AL C Base plate reinforce plate F 24 L H L D Z 0 0 9 6 Q S Z Z AN C AC in let holder 25 X B P S N 4 0 P 0 6 K 0 0 AA C Screw 4 6K 26 Q A C C D 7 6 1 A Q C Z Z BE B ...

Page 18: ... 5 6 7 F C Z Z AG C Fusing bearing 21 N R O L I 0 0 1 4 Q S Z 3 BA C Heart roller 22 R L M P U 0 0 1 0 Q S Z Z BA B Heater lamp 23 M L E V P 0 0 1 5 Q S Z Z AF C Pressure lever R 24 N B R G P 0 2 6 0 F C Z 1 AD C Pressure bearing N 25 M S P R C 0 0 5 5 Q S Z Z AC C Pressure spring 26 L X W Z 0 3 1 3 F C Z Z AA C Washer 27 N R O L R 0 0 2 8 Q S Z Z AZ C Pressure roller 28 M L E V P 0 0 1 4 Q S Z Z ...

Page 19: ... 16 H Fusing unit 31 4 40 PRP02491 1 2 43 5 6 7 8 8 8 9 10 11 12 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 18 20 26 24 25 28 29 30 31 32 34 35 36 36 37 38 39 41 41 3 41 41 41 33 42 42 ...

Page 20: ... S Z Z AC C Ratchet gear 28T 15 M S P R C 0 0 2 3 Q S Z 1 AC C Ratchet spring 16 N G E R H 0 0 0 8 Q S Z 3 AL C Gear 55 19T 17 N G E R H 0 0 1 7 Q S Z Z AD C Gear 33 20 15T 18 N G E R H 0 0 1 2 Q S Z Z AE C Gear 20T 19 N G E R H 0 0 1 3 Q S Z Z AG C Gear 31 17T 20 C P L T M 0 0 4 2 Q S 0 3 AY C Main drive plate 21 X B B S D 3 0 P 0 4 0 0 0 AA C Screw 3 4 22 R P L U 0 0 3 5 Q S Z Z AL B Solenoid 23...

Page 21: ...0 0 AA C Screw 3 6 24 X B P S D 3 0 P 0 6 K S 0 AA C Screw 3 6K 25 C P L T M 0 0 2 3 Q S 0 3 AG C Paper plate 1 26 P P I P P 0 0 0 9 Q S Z Z AD C Cam clutch sleeve 27 M S P R C 1 3 1 6 F C Z 1 AE C MF clutch spring B 28 L B O S Z 1 5 0 9 F C Z 1 AD C Cam boss B 29 R P L U 0 0 0 3 Q S Z Z AN B Multi feeding solenoid 30 M S P R C 1 3 1 8 F C Z 1 AA C Spring B 31 P T M E 0 1 7 9 F C Z Z AC C Manual p...

Page 22: ...i manual paper feeding unit PRP02493 9 35 12 40 41 11 14 13 34 25 22 21 19 20 23 24 38 37 5 7 4 39 3 1 8 28 26 27 18 30 29 31 33 32 10 17 16 15 11 2 2 11 2 2 7 6 6 2 2 2 36 6 18 2 11 502 50 42 46 48 44 43 49 501 ...

Page 23: ...10 L X W Z 2 0 2 8 S C Z Z AA C Washer φ12 11 N G E R H 0 1 9 3 F C Z Z AB C Manual feeding gear 12 T L A B Z 0 5 4 6 Q S Z Z AB D Indication label 13 L P L T P 5 1 0 8 F C Z 1 AG C 250 tray side plate R 14 P T M E 0 2 5 6 F C Z Z AG C 250 Tray pawl R 15 M S P R C 0 1 0 8 Q S Z Z AC C 250 Tray spring 16 M S P R C 1 8 7 3 F C Z 1 AB C Tray spring 17 M S P R C 1 1 4 5 F C Z Z AA C Stopper spring 18 ...

Page 24: ...m 6 S S A K Z 0 0 0 2 Q S Z Z AF D Body vinyl bag 7 T I N S E 1 3 9 6 Q S Z Z AZ N D Operation manual 8 S S A K A 2 3 4 7 Q C Z Z AB D Vinyl bag 240 300mm 12 L H L D W 1 2 2 6 F C Z Z AB C Turn fastener 13 T T A G 0 0 0 2 Q S Z Z AB D Tray rotation tag 14 S P A K A 0 1 6 3 R S Z Z AC D OC packing DSPF 15 T T A G 0 0 0 6 Q S Z 1 AD D Scanner fixing tag JAG 17 C L E V P 0 0 1 6 Q S 0 2 AF C Pressure...

Page 25: ... 22 O Harness P Packing material accessories PRP02495 3 4 2 5 7 8 9 10 21 14 14 23 15 17 PRP02496 3 5 6 7 8 22 12 13 25 19 ...

Page 26: ... AB B Block resistor 33Ω 4 BR14 BR16 BR17 BR19 BR20 BR21 BR22 R M P T R 4 3 3 0 A C Z Z AB B Block resistor 33Ω 4 BR23 BR24 BR26 BR27 BR28 BR30 BR32 R M P T R 4 3 3 0 A C Z Z AB B Block resistor 33Ω 4 BR34 BR36 BR38 BR39 BR41 BR43 BR44 R M P T R 4 3 3 0 A C Z Z AB B Block resistor 33Ω 4 BR45 BR47 BR49 BR51 BR52 BR55 BR56 R M P T R 4 3 3 0 A C Z Z AB B Block resistor 33Ω 4 BR58 BR62 BR63 BR74 BR75 ...

Page 27: ...I K I A 3 5 8 F 1 AE B IC KIA358F IC24 86 V H I K I A 3 9 3 F 1 AE B IC KIA393F IC22 87 V H I L 6 2 1 9 D S 1 AN B IC L6219DS IC29 88 V H I L C X 2 4 4 W M 1 AG B IC 74LCX244WM IC10 IC14 89 V H I L C X 5 7 4 W M 1 AF B IC 74LCX574WMX IC15 90 V H I L H F 8 0 J 0 4 1 AS B IC LH28F800BJE IC7 91 V H I M 5 1 9 5 7 B F P 1 AH B IC M51957BFP1 IC4 92 V H I M T D 1 3 6 1 F 1 AR B IC MTD1361F IC31 93 V H I ...

Page 28: ... V R S C Z 1 J D 3 3 0 J AA C Resistor 1 16W 33Ω 5 R8 R9 R21 R23 R24 R25 R26 V R S C Z 1 J D 3 3 0 J AA C Resistor 1 16W 33Ω 5 R27 R29 R30 R31 R43 R225 R218 V R S C Z 1 J D 3 3 0 J AA C Resistor 1 16W 33Ω 5 R331 R332 R333 R334 R335 R324 R344 V R S C Z 1 J D 3 3 0 J AA C Resistor 1 16W 33Ω 5 R345 R346 R351 R352 R356 135 V R S C Z 1 J D 3 3 2 J AA C Resistor 1 16W 3 3KΩ 5 R19 R196 R152 136 V R S C Z...

Page 29: ... Z Z AC C Rubber foot 8 P G I D M 0 0 1 5 Q S J 2 AZ N C Guide R 9 M S P R C 2 5 4 4 F C Z Z AC C 2ND transport cover spring 10 G C O V A 0 0 0 7 Q S Z Z AK D Transport cover 11 N R O L P 1 0 6 0 F C Z Z AF C U turn roller 12 M S P R T 0 1 1 2 Q S Z 1 AC C Transport collar spring 13 M A R M P 0 0 1 2 Q S Z Z AD C 2ND door arm 14 G C O V A 0 0 0 8 Q S J 1 AK D Right cover 15 X H B S D 4 0 P 0 8 0 0...

Page 30: ...Z AE C 2ND joint arm 13 M S P R C 2 5 4 5 F C Z Z AB C 2ND joint arm spring 14 D H A I 0 3 0 6 Q S Z Z AG C 2CS harness 15 V H P G P 1 A 7 1 A 1 1 AG B Photo transistor GP1A71A1 16 M L E V P 0 0 3 3 Q S Z Z AF C PPDI actuator 17 M S P R D 0 0 5 8 Q S Z Z AG C Earth spring 18 R P L U 0 0 1 0 Q S Z Z AN B PF solenoid 19 X H B S D 3 0 P 0 6 0 0 0 AA C Screw 3 6 20 P T M E 0 0 0 8 Q S Z Z AD C PF clut...

Page 31: ...GCAB 0062QSZ6 1 17 AM D GCAB 0087QSZ3 1 18 AX D PARTS CODE NO PRICE RANK NEW MARK PART RANK GCAB 0088QSZ1 5 10 AV D GCAB 0089QSZZ 5 12 AR D GCASP0001QSJ4 18 19 BA D GCOV 0045QSZ8 1 12 AH N D GCOV 0058QSZZ 1 16 AH D GCOVA0005QSJ1 30 1 AL D GCOVA0006QSJ1 30 3 AN D GCOVA0007QSZZ 30 10 AK D GCOVA0008QSJ1 30 14 AK D GDAI 0001QSJ2 10 28 BE D 11 17 BE D GLEGG0064FCZZ 11 18 AC C 30 7 AC C J JBTN 0074QSZZ ...

Page 32: ...3QSZZ 8 38 AC C MSPRP0033QSZZ 12 6 AD C MSPRP0034QSZZ 12 14 AE C MSPRP0052QSZZ 2 47 AD C MSPRP0059QSZZ 2 7 AD C MSPRP0060QSZZ 2 50 AD C PARTS CODE NO PRICE RANK NEW MARK PART RANK MSPRP0065QSZZ 3 31 AD C MSPRT0029QSZZ 6 3 AC C MSPRT0054QSZ1 12 37 AB C MSPRT0112QSZ1 30 12 AC C MSPRT0283QSZZ 7 11 AC C MSPRT0284QSZZ 7 12 AC C MSPRT0294QSZZ 3 48 AC C MSPRT0338QSZZ 8 3 AC C MSPRT0344QSZZ 8 30 AC C N NB...

Page 33: ...0047QSZZ 12 40 AC C PSHEP3029FCZZ 3 21 AA C PSHEZ0045QSZ2 12 33 AC C PSHEZ0068QSZZ 2 29 AC C PSHEZ0151QSZZ 2 23 AD C PARTS CODE NO PRICE RANK NEW MARK PART RANK PSHEZ0155QSZ1 9 38 AD C PSHEZ0156QSZ1 9 36 AE C PSHEZ0162QSZZ 3 44 AB C PSHEZ0367QSZ1 7 21 AD C PSHEZ0369QSZZ 1 8 AE C PSHEZ0376QSZ1 7 23 AD C PSHEZ0377QSZZ 7 24 AC C PSHEZ0380QSZZ 2 32 AD C PSHEZ0381QSZZ 2 44 AD C PSHEZ0384QSZZ 2 21 AD C ...

Page 34: ... B VHIBA6920FP 1 22 76 AL B VHID65001AF 1 22 77 AG B PARTS CODE NO PRICE RANK NEW MARK PART RANK VHID65503F 1 22 78 AG B VHIEES02L400P 22 79 AG B VHIH8S2321 1 22 80 AX B VHIHC151MTC 1 22 81 AE B VHIHG73C1411C 22 82 BG B VHIISP1581B 1 22 83 AZ B VHIKA7805AP 1 22 84 AE B VHIKIA358F 1 22 85 AE B VHIKIA393F 1 22 86 AE B VHIL6219DS 1 22 87 AN B VHILCX244WM 1 22 88 AG B VHILCX574WM 1 22 89 AF B VHILHF80...

Page 35: ...2 41 AA C 1 3 AA C 15 11 AA C 18 9 AA C XEBSE30P10000 10 4 AA C 10 44 AA C 11 11 AA C 3 49 AA C 5 11 AA C XEBSE30P12000 10 40 AA C 12 31 AA C XEBSE30P14000 2 22 AA C XEBSE40P12000 10 35 AA C 11 15 AA C 1 5 AA C 15 36 AA C 30 2 AA C 7 38 AA C 9 30 AA C XEBSE40P14000 2 14 AA C XEBSE40P16000 30 16 AA C XEPSD30P08X00 2 5 AA C 6 21 AA C XHBSD30P06000 31 19 AA C 8 21 AA C XHBSD40P08000 30 15 AA C XHBSE3...

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Page 39: ...icant Swedish VARNING Explosionsfara vid felaktigt batteribyte Använd samma batterityp eller en ekvivalent typ som rekornmenderas av apparattillverkaren Kassera använt batteri enligt fabrikantens Instruktion German Achtung Explosionsgefahr bei Verwendung inkorrekter Batterien Als Ersatzbatterien dürfen nur Batterien vom gleichen Typ oder vom Hersteller empfohlene Batterien verwendet werden Entsorg...

Page 40: ...ober Printed in Japan t COPYRIGHT 2004 BY SHARP CORPORATION All rights reserved Printed in Japan No part of this publication may be reproduced stored in a retrieval system or transmitted In any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher ...

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