sennebogen 830 E Operating Instructions Manual Download

Page: 1 / 307

As of 830.0.xxxx

Original operating instructions

830 / 07.2012

OPERATING INSTRUCTIONS

Model

830 E

Operating instructions
830.0.xxxx_us

Summary of Contents for 830 E

Page 1: ...As of 830 0 xxxx Original operating instructions 830 07 2012 OPERATING INSTRUCTIONS Model 830 E Operating instructions 830 0 xxxx_us...

Page 2: ...form work on your SENNEBOGEN machine Improperly performed maintenance or service work may result in consequential damages and associated safety risks Parts and accessories Use only genuine spare parts...

Page 3: ...loyer is responsible for the qualifications and training of personnel These instructions are a part of the machine Keep the instructions in the cab at all times Recommended storage location storage co...

Page 4: ...ons If this danger is not avoided serious physical injuries or death may result CAUTION Is used for potentially dangerous situations If this danger is not avoided physical injuries or serious material...

Page 5: ...allocated to them and in the potential dangers of misuse and misbehavior who have been taught about the necessary protective features safety measures relevant regulations accident prevention guidelin...

Page 6: ...the prior knowledge and qualifications required of the operator can be found in Chapter 1 SAFETY of these instructions Which documentation belongs with the machine The following documentation belongs...

Page 7: ...hine e g Working loads 4 Start up Here instructions on daily start up are provided 5 SENNEBOGEN Control System Here you will find information on the SENNEBOGEN Control System 6 Operation Here you will...

Page 8: ...in our machines This may result in variations between these instructions and your machine Errors can also not be excluded Please understand that no legal claims can be derived from the specifications...

Page 9: ...l 1 16 1 8 5 coolant 1 18 1 8 6 Fuel not for equipment with electric motors 1 20 1 9 Safety instructions 1 21 1 9 1 General 1 21 1 9 2 Cleaning work 1 25 1 9 3 Safe entry and exit 1 27 1 9 4 Emergency...

Page 10: ...weight 3 5 3 5 Working loads 3 6 3 5 1 Lifting capacities 830 E 3 7 3 5 2 Compact boom 8 5 m and 7 0 m 3 7 3 5 3 Compact boom 8 5 m and 7 0 m 3 8 3 5 4 Compact boom 8 5 m and 7 0 m 3 9 3 5 5 Compact b...

Page 11: ...ting the lubricating cycle 4 24 4 9 Lubricating the machine manually 4 26 4 9 1 General 4 26 4 9 2 Central manual lubricating strip mobile undercarriage 4 27 4 9 3 Distributed manual lubricating point...

Page 12: ...4 11 Grapple rotational speed Option 5 36 5 5 Indicator and Warning Lamps Overview 5 38 6 Operation 6 1 6 1 Safety instructions 6 1 6 2 Operator s station cab with gallery raising 6 2 6 2 1 Driver s s...

Page 13: ...ing loads 6 72 6 5 11 Limit shutdown equipment 6 73 6 5 12 Bypassing the safety limit shutdown 6 77 6 5 13 Operation with the grab 6 78 6 5 14 Operation with the generator and magnet unit special func...

Page 14: ...unterweight 9 6 10 Appendix 10 1 10 1 List of abbreviations 10 1 10 2 Driver s seat 10 2 10 3 Cleaning the cooling system 10 2 10 4 Installing large roller bearings swing gears flange connections 10 2...

Page 15: ...nt tools attached are found to be defective National and international regulations apply in addition to the safety instructions in these instructions In the Federal Republic of Germany e g Winches Lif...

Page 16: ...are considered not in accordance with its intended use and can endanger persons or machinery Work station The machine operator s work station is in the cab of the machine Target group The machine has...

Page 17: ...gs for the types of use e g protecting the cab against dropping objects with guard grill Operating on insufficiently firm subgrade Failure to perform the necessary inspection and maintenance work Negl...

Page 18: ...rent carrying overhead power lines WARNING Misuse excludes all liability on the part of the manufacturer The risk is borne solely by the user operator 1 5 Other risks The safety notes in these instruc...

Page 19: ...s are undamaged and legible Clean labels with soap and water if necessary not with fuel or solvents Replace damaged scratched or illegible signs with new ones Note Signs are available from SENNEBOGEN...

Page 20: ...f the stickers used on the machine Drilling and welding work is only to be done by authorized SENNEBOGEN partners Open flames prohibited Smoking prohibited Boarding prohibited Access for unauthorized...

Page 21: ...osive and poisonous acid Do not allow to drop and do not open with force Warning rotating component drive shaft universal joint Warning swiveling range Warning electric voltage Before performing any m...

Page 22: ...ab and the upper structure Note pertaining to emergency exit in case of danger smash the rear window with the emergency hammer and then leave the cab carefully The machine fulfills basic safety requir...

Page 23: ...work Before starting up the machine carefully read the operating instructions and the accompanying technical information additional documentation for attachments Symbol for the battery disconnecting...

Page 24: ...ars Fuel driven vehicle crane Location changing fuel driven Derrick Truck attachment cranes The inspector inspection is to be performed in the 13th year of operation and annually thereafter Faults tha...

Page 25: ...nd present a safety hazard If other components are used SENNEBOGEN will not be considered liable for any resulting consequences Unauthorized operating methods The operating safety of the machine is on...

Page 26: ...t be carried out prior to start of machine operation Check the ground for hidden problems such as melting ice or undercutting Type of ground Perm ground pressure in kg cm2 A Stirred ground that has no...

Page 27: ...r ground fill or hilly the safe distance A must be twice as far as the ditch depth B slope angle a 30 Dangers of non compliance with safety instructions Non compliance with safety instructions is dang...

Page 28: ...he indicator and warning lamps are activated if irregularities occur on the machine Correct a minor fault condition clogged air filter empty fuel tank or the like by yourself without delay Contact SEN...

Page 29: ...terim If this diesel fuel requirement applies to the installed diesel engine the sticker shown below must also be attached to the diesel tank filler strainer CAUTION A sulfur content greater than 15 m...

Page 30: ...ssion certification of the diesel engine and have legal consequences for the operator Note The use of engine oils with a specification other than ACEA E9 08 or API CJ 4 is permissible for engine of ex...

Page 31: ...formation is available from SENNEBOGEN Customer Service Biodegradable oils and lubricants The use of such substances is expressly required where the leakage of mineral based oils and lubricants presen...

Page 32: ...ns of the motor manufacturer or contact SENNEBOGEN Customer Service before start up Note If only a small amount up to max 5 l 1 3 gal is required to fill the water refrigerant circuit and no suitable...

Page 33: ...ure that the water has the following characteristics Note Observe the recommended mixing ratio see manufacturer s specifications If the refrigerant concentration is too high the cooling and antifreeze...

Page 34: ...rant levels CAUTION Coolant level adjustments may have to be checked more than once to ensure they are correct Check the following states when inspecting the refrigerant levels regularly e g lubricant...

Page 35: ...ent safety distance at least 500 mm must be maintained If the safety distance cannot be maintained the area between the solid structures and the work area of the machine must be cordoned off If the ma...

Page 36: ...shock cushioning seat that can be adjusted for his her weight The seat height and backrest are adjustable The optimal work position can be set for each individual driver The alarm values for hand arm...

Page 37: ...m even subgrade with additional ballast Only slew upper structure when the machine is supported Observe wind speeds Stability is at a minimum when the working gear is transverse to the direction of tr...

Page 38: ...ances In windy conditions the overhead power lines and the working equipment can swing outwards and consequently reduce the distance High voltage contact In the case of high voltage contact the follow...

Page 39: ...ning the machine check all subassemblies for damage and perform a functional test 1 9 2 Cleaning work CAUTION Clean the machine daily For heavy contamination clean the machine several times per day if...

Page 40: ...er Moisture can penetrate cable connectors and sensors and cause serious malfunctions Water must be prevented from entering the exhaust pipe WARNING Electrical and electronic components such as the al...

Page 41: ...d one hand Hoist items of equipment onto the machine using rope or lifting equipment Do not use operating instruments in the cab as grip handles Use only the appropriate provided access ladders and or...

Page 42: ...ith the utmost care is the cab to be entered or exited via the wheel hub and the tire Note In some cases it may be necessary to turn the superstructure to 90 offset to the undercarriage to allow safe...

Page 43: ...y since it is part of the safety concept CAUTION Risk of falling Gallery access forbidden when the cab is raised The max load permitted on the gallery is 200 kg 440 lb per gridiron segment Overloading...

Page 44: ...uctions 1 30 07 2012 Original operating instructions upper structure Mounting the upper carriage crawler 1 Hand grips 2 Access steps 1 2 1 Hand grips 2 Access steps 1 From the ground climb up the acce...

Page 45: ...otective gloves safety boots where working conditions require At working heights of 2 00 m or more SENNEBOGEN recommends the use of a safety harness to prevent falling At working heights above 3 00 m...

Page 46: ...ncy hammer 1 to break the window CAUTION Risk of falling Exit the cab via the rear structure with extreme caution and climb down from the vehicle 1 9 5 Emergency exit CAUTION Risk of falling When stab...

Page 47: ...oose items e g tools or other accessories Agree on hand signals with the banksman Obtain information on first aid and rescue facilities Enter and exit the machine only when it is stationary Use the ap...

Page 48: ...specific lifting capacity tables for the machine Note performance specifications Check that attachment points have a sufficient safe working load Observe banksman signals if they are given If visibil...

Page 49: ...ning Materials that burn melt or explode must be kept at least 2 0 m from the exhaust opening such as gasoline paper plastics textiles compressed gas containers hydraulic lines Ensure that there are n...

Page 50: ...cle filter regeneration switch in the middle position or turn off the engine After the manual particle filter regenerationis complete the exhaust and surface temperatures remain elevated for 3 to 5 mi...

Page 51: ...rm even subgrade that is solid enough Ensure that there is no one in the danger area During setup and before completion of all setup work no persons are allowed in the hazardous area in which loads co...

Page 52: ...y if it moves suddenly or is started involuntarily Therefore observe the following Place the machine on a firm subgrade level solid horizontal If necessary set back from the edge of the excavation Low...

Page 53: ...l documentation e g engine etc during maintenance work as well Keep the vehicle e g grips steps platforms railing etc free from dirt snow and ice Smoking and working with an open flame is strictly for...

Page 54: ...nsure it is working properly Only the machine owner or representative may approve the machine for operation following maintenance work Qualifications of personnel DANGER Work on the machine s electric...

Page 55: ...useful load and size When loading and transporting secure the machine and its working equipment from involuntary motions Clean mud snow and ice from undercarriage of machine so that ramps can be acces...

Page 56: ...completion of assembly or maintenance work Exchange damaged protective features 1 for new ones Overload Warning device Illustration DANGER Danger of machine tipping Decrease the load immediately e g d...

Page 57: ...other waste Spent oils must not be mixed together Used oil filters must be collected kept transported and disposed of separately from other waste Information Lubricants and other operational fluids m...

Page 58: ...signals to ensure safe operation Safety instructions Observe the safety instructions before starting work CAUTION Only reliable persons may be employed as signaling individuals They must receive the...

Page 59: ...Stop Danger Alternately stretch out both arms horizontally and bend at right angles Drive off Move arm extended upwards back and forth with hand open Drive slowly forwards Bend both arms and beckon fo...

Page 60: ...nals 1 46 07 2012 Original operating instructions Reverse slowly Bend both arms and wave away with palms of hands turned outward Turn right Left thumb outwards Turn left Right thumb outwards Hand sign...

Page 61: ...ure to the right Left thumb outwards to the left rotate right index finger Slew upper structure to the left Right thumb outwards to the right rotate left index finger Hoist equipment load Right extend...

Page 62: ...operating instructions Lower equipment load Right extended index finger points downwards left hand moves up and down Increase working radius Both thumbs point outwards Decrease working radius Both thu...

Page 63: ...y Hand signals 1 49 07 2012 Original operating instructions Open grab Hold arm horizontal with half open hand to the side Close grab Hold arm horizontal with closed hand to the side Hand signal Explan...

Page 64: ...Safety Hand signals 1 50 07 2012 Original operating instructions...

Page 65: ...Original operating instructions 2 Overview 2 1 Overall machine 1 2 3 4 5 6 7 8 1 Attachment example grab 2 Grab stick 3 Compact boom 4 Operator s station cab with gallery raising 5 Undercarriage 6 Upp...

Page 66: ...rating instructions 830 07 2012 2 2 Overall machine crawler Pos Description 1 Attachment example grab 2 Grabbing jib 3 Compact boom 4 Operator s station cab with gallery can be elevated 5 Undercarriag...

Page 67: ...al operating instructions 2 3 Undercarriage 2 3 1 4 point outrigger 1 2 3 4 5 6 4 7 8 4 4 4 4 1 Rear outrigger 2 Rear axle 3 Flange ring 4 Access ladder 5 Extra storage space 6 Front axle floating axl...

Page 68: ...Overview Undercarriage 2 4 Original operating instructions 830 07 2012 2 3 2 Outrigger front rear 4 1 2 3 1 Access ladder 2 Outrigger housing 3 Outrigger foot 4 Outrigger pad...

Page 69: ...ction Optional model special function 1 Drive wheel reverse direction of travel 4 Track roller 2 Access ladder 5 Crawler chain 3 Telescoping attachment points 6 Idler forward direction of travel 1 Adj...

Page 70: ...sel engine Service access doors for engine compartment 8 2 3 4 5 6 7 9 10 Item Description 2 Water separator fuel 3 Pump unit 4 Hydraulic oil level display 5 Driving engine 6 Fan 7 Combination oil wat...

Page 71: ...ors for driver s side 1 2 3 4 7 8 9 6 5 Item Description 1 Container for wiping washing system 2 Emergency lowering cab 3 Measurement ports hydraulic system 4 Central unit hydraulic components 5 Air f...

Page 72: ...instructions 830 07 2012 View from above 1 2 3 4 5 6 7 Item Description 1 Hydraulic oil tank 2 Swing gear 3 Exhaust system exhaust gas treatment 4 Rotor with slip ring assembly 5 SENNEBOGEN Hydroclean...

Page 73: ...escription 1 Fuses 2 Relay 3 Engine emergency speed Position RIGHT 50 Position CENTER idle Position LEFT 100 4 GLR emergency operation Position RIGHT emergency operation Position LEFT normal operation...

Page 74: ...Overview Upper structure 2 10 Original operating instructions 830 07 2012 10 Swing brake emergency operation Position RIGHT emergency operation Position LEFT normal operation 11 Replacement fuses...

Page 75: ...012 Original operating instructions 2 6 Equipment 2 6 1 Compact boom With grab stick With reversing mechanism optional Item Description 1 Compact boom 2 Grab stick 3 Grab stick with reversing mechanis...

Page 76: ...ew Equipment 2 12 Original operating instructions 830 07 2012 2 6 2 Pipe fracture safety devices Item Description 1 Pipe fracture safety device lifting cylinder 2 Pipe fracture safety device stick cyl...

Page 77: ...Overview Equipment 2 13 830 07 2012 Original operating instructions 2 6 3 Attachments and Vario Tool option Pos Description 1 Grab 2 Scrap shears 3 Jib base with Vario Tool 1 2 3...

Page 78: ...Overview Equipment 2 14 Original operating instructions 830 07 2012...

Page 79: ...current consumers e g headlights Note If a machine is to be run in ambient temperatures outside the specified temperature range special temperature packages are available option Please contact SENNEBO...

Page 80: ...ce the specified wind speed is reached stop operating the machine immediately lower the load lower the boom For the table on wind speeds see Section 3 7 3 1 1 Driving engine 3 1 2 Level 4 IIIb Note Ob...

Page 81: ...the device not only has an optimal service life but is also certified as being compliant with statutory exhaust emission limits WARNING Any modifications made to the following in the supplied device...

Page 82: ...x 81 9 gal US Approx 245 l approx 64 7 gal US Hydraulic system complete Approx 680 l approx 179 6 gal US Axle distributor gearbox Approx 3 0 l approx 0 8 gal US Differential Front Rear Approx 11 0 l a...

Page 83: ...eight Note More information can be found in SECTION 7 1 3 MACHINE WEIGHT Subassembly Quantity Fuel tank Middle level sensor Max 500 l max 132 1 gal US Approx 480 l approx 126 8 gal US Hydraulic tank M...

Page 84: ...direction along the lengthwise axis of the undercarriage Adverse conditions Limit or reduce the load ratings to compensate for adverse conditions Adverse conditions are e g Soft or uneven ground Slop...

Page 85: ...s sont applicables avec stabilisateur et sur un sol plan et r sistant pivotement sur 360 Les valeurs entre parenth ses sont valables longitudinalement par rapport au ch ssis Observaciones Todos los va...

Page 86: ...2 10 4 10 1 9 4 5 3 6 2 6 6 6 7 7 0 7 3 7 7 8 1 8 3 8 4 8 2 7 7 5 1 6 0 6 1 6 3 6 5 6 7 6 9 7 0 7 0 6 8 6 3 4 7 5 6 5 7 5 8 5 9 6 0 6 0 6 0 5 7 5 2 3 8 4 8 5 2 5 3 5 3 5 2 5 1 4 7 3 6 4 0 4 1 830E M K...

Page 87: ...5 7 9 8 2 8 2 8 0 7 5 5 0 5 9 6 0 6 1 6 3 6 6 6 7 6 9 6 9 6 7 6 2 4 6 5 5 5 6 5 7 5 8 5 9 5 9 5 8 5 6 5 1 3 7 4 7 5 1 5 2 5 2 5 1 5 0 4 6 3 5 3 9 4 0 830E M_K15 KA8 5 ST7_Kin1_MP34E_9 7G__20130123_13...

Page 88: ...1 8 2 8 1 7 7 6 9 4 6 5 6 6 0 6 1 6 3 6 5 6 7 6 8 6 9 6 8 6 4 5 7 4 2 5 3 5 5 5 6 5 7 5 9 5 9 5 9 5 7 5 3 4 4 5 1 5 1 5 2 5 1 5 0 4 8 4 3 3 3 3 8 4 1 3 9 830E R_K15 KA8 5 ST7_Kin1_TL41_380_9 7G__2013...

Page 89: ...les avec stabilisateur et sur un sol plan et r sistant pivotement sur 360 Les valeurs entre parenth ses sont valables longitudinalement par rapport au ch ssis Observaciones Todos los valores est n esp...

Page 90: ...les avec stabilisateur et sur un sol plan et r sistant pivotement sur 360 Les valeurs entre parenth ses sont valables longitudinalement par rapport au ch ssis Observaciones Todos los valores est n esp...

Page 91: ...Technical data Warning and notice labels 3 13 830 07 2012 Original operating instructions 3 6 Warning and notice labels Note More information can be found in Section...

Page 92: ...Technical data Warning and notice labels 3 14 830 07 2012 Original operating instructions www sennebogen de 103050 1 2 3 4 6 25 30 31 34 41...

Page 93: ...Technical data Warning and notice labels 3 15 830 07 2012 Original operating instructions...

Page 94: ...Technical data Warning and notice labels 3 16 830 07 2012 Original operating instructions...

Page 95: ...erate breeze 5 5 7 9 20 28 Wind raises dust and loose paper small branches move 5 Fresh breeze 8 0 10 7 29 38 Small leaved trees begin to sway crested wavelets form on inland waters 6 Strong breeze 10...

Page 96: ...5 psi 10 psi 68 95 Kpa 0 6895 bar 1 l min 0 0353 cfm 0 2642 gal min US 1 gal min Brit 0 1605 cfm 1 gal min US 3 78541 l min 1 mm 0 03934 in 1 m 39 34 in 3 281 ft 1 in 25 4 mm 1 ft 0 3048 m 304 8 mm 1...

Page 97: ...structions Volume Speed 1 m3 1000 l 35 31 ft3 1 308 yd3 1 ft3 28 32 l 0 02832 m3 1 728 inch3 1 l 0 2642 gal US 0 2201 gal Brit 1 gal US 3 785 l 231 inch3 1 gal Brit 4 544 l 277 inch3 1 yd3 764 55 l 0...

Page 98: ...otes in the respective sections Note Applies to clean zinc coated non lubricated screws Strength class 8 8 Coarse thread Fine thread Screw Tightening torque MA Nm Screw Tightening torque MA Nm M4 2 7...

Page 99: ...10 9 Coarse thread Fine thread Screw Tightening torque MA Nm Screw Tightening torque MA Nm M4 4 0 M8x1 36 M5 7 9 M10x1 73 M6 14 M10x1 25 69 M8 33 M12x1 25 125 M10 66 M12x1 5 120 M12 115 M14x1 5 195 M...

Page 100: ...Technical data Tightening torques for screws 3 22 830 07 2012 Original operating instructions...

Page 101: ...ditions necessitate At working heights of 2 00 m or more SENNEBOGEN recommends the use of a safety harness to prevent falling At working heights above 3 00 m using a safety harness is required legally...

Page 102: ...30 07 2012 Original operating instructions Do not operate the machine if a fault has been detected Ensure that all actuating levers are in the neutral position Start the machine only as described in t...

Page 103: ...ks loosening or damage and correct any problems Risk of condensation After a wet cleaning check that there is no moisture in the electrical control cabinet On completion of cleaning work on the machin...

Page 104: ...3 1 Service access door locking device Note The service access doors are protected from closing unintentionally by means of a locking device 1 CAUTION Before closing the service access door the locki...

Page 105: ...The following pages contain the checklist that should be processed before starting work with the machine every day It is divided into A general section e g A1 A function section e g F1 and A visual c...

Page 106: ...aults F9 Is the emergency lowering feature of the cab working If necessary locate and correct faults F10 Does the steering work properly If necessary adjust F11 Is the central lubrication unit working...

Page 107: ...r pivoting gear etc If necessary repair leaks and add fluids Follow manufacturer s instructions S12 Are TopAir and air filter cartridges damaged or contaminated If necessary clean or replace S13 Is th...

Page 108: ...d If necessary replace S28 Are the pipe fracture safety devices tight and undamaged If necessary replace S29 Is there enough grease in the central lubrication system If necessary refill S30 Is there e...

Page 109: ...ore start up 4 6 1 Checking the demister level Note The container 1 for the cleaning fluid for the washer system is located behind the left front service access door Always fill the container with was...

Page 110: ...for trouble free operation of the diesel engine See the label on the fuel tank Note Pay attention to the information in the maintenance instructions Notes on quality and fuel selection Observe the not...

Page 111: ...ubrication system automatically lubricates the slewing track of the swiveling connection as well as the bearings of the equipment The lubrication cycle is pre set at the factory Note The preset lubric...

Page 112: ...tart up 4 12 830 07 2012 Original operating instructions Replenishing grease 2 3 Warning Insufficient lubrication can damage the components Note Observe the notes in the maintenance instructions and i...

Page 113: ...erating instructions 4 6 6 Checking the fill level in live ring toothed wheel Replenishing grease Note Pay attention to the information in the maintenance instructions 1 Open the lubricant reservoir c...

Page 114: ...s that are of the same type or identical same specifications from one manufacturer Note Depending on the machine type multiple swing gears with the respective oil expansion tank may be installed Maint...

Page 115: ...C oil temperature approx quarter full marking on the oil expansion tank 3 Oil expansion tank for each swing gear 4 Allow the oil in the swing gear to cool 5 Check the oil level Fill level at 15 C 20 C...

Page 116: ...ark position Retract the support cylinders 5 Shut down the drive engine 6 Open the service access door on the right 7 Check the oil level on the oil level indicator 1 the oil level must reach to the u...

Page 117: ...erve the instructions in the engine manufacturer operating manual Note The filter cartridge must be changed after draining the water five times Pos Description 1 Fuel filter cartridge 2 Drain screw 1...

Page 118: ...filled with oil 3 Shut down the drive engine 4 Open the service access door on the right 5 Pull out the oil dipstick 1 by the grip and wipe off using a clean lint free cloth 6 Insert the oil dipstick...

Page 119: ...ng gear fill level 4 19 830 07 2012 Original operating instructions Note Observe the notes in the engine manufacturer operating instructions Note Observe the notes in the maintenance instructions and...

Page 120: ...l and antifreeze Note Pay attention to the information in the maintenance instructions 1 1 Allow the drive engine and cooler to cool down 2 Place large thick cloths on the sealing cap 1 of the refrige...

Page 121: ...TENTION Comply with the safety instructions before you start with the tasks 4 8 1 General CAUTION The reservoir for the central lubrication system must always be adequately filled in order to prevent...

Page 122: ...Start up Lubricating the machine automatically 4 22 830 07 2012 Original operating instructions 4 8 2 Overview central lubrication points...

Page 123: ...Start up Lubricating the machine automatically 4 23 830 07 2012 Original operating instructions...

Page 124: ...the parameters 4 1 Grease reservoir note MIN MAX marking 2 Refill with grease 3 Refill with grease 4 Adjust the lubrication times 2 1 3 4 1 Using a flat screwdriver remove the red frame of the control...

Page 125: ...reased as needed Warning Insufficient lubrication can damage the components Note Observe the notes in the maintenance instructions and in the lubrica tion table 1 Lock switch for adjusting the pump RP...

Page 126: ...ubricating point must be lubricated once a week Accordingly under difficult use conditions lubrication must be executed more often e g daily or once per shift Examples of difficult operating condition...

Page 127: ...ral lubricating strip that must be lubricated manually The central lubricating strip is on the front of the undercarriage Note When re lubricating via grease nipples press in grease until new grease e...

Page 128: ...ge has distributed lubricating points that must be lubricated manually 12x undercarriage support Undercarriage support Three grease nipples on each of the four supports must be lubricated manually Not...

Page 129: ...perating instructions 4 9 4 Distributed manual lubricating points crawler undercarriage Telescoping top side 8 grease nipples on the top side must be lubricated manually 1 2 3 4 5 6 7 8 Pos Lubricatin...

Page 130: ...ally 4 30 830 07 2012 Original operating instructions Telescoping underside 8 grease nipples on the underside must be lubricated manually 1 2 3 4 5 6 7 8 Pos Lubricating specification per grease nippl...

Page 131: ...n the danger area The exhaust emission of diesel engines is damaging to health Only run engine outdoors or in well ventilated areas Do not start engine if a warning sign is present on the operating el...

Page 132: ...EU WARNING Check belt for signs of wear before machine start up Immediately exchange a damaged belt Clean dirty belt using water Do not twist belt when fastening Pass belt as low as possible around th...

Page 133: ...86 USA WARNING Check belt for signs of wear before machine start up Immediately exchange a damaged belt Clean dirty belt using water Do not twist belt when fastening Pass belt as low as possible aroun...

Page 134: ...CON The Wait to start symbol in SENCON shows the driver that he should wait until the symbol goes out before starting the engine 1 Perform daily inspections in accordance with Section 4 5 2 Insert the...

Page 135: ...the speed changes immediately to the higher ECO Mode speed CAUTION Undesired jerky motions possible Ignition key position Note Release the safety lever if necessary to enable the hydraulic functions s...

Page 136: ...e fan reversal function Note If the hydraulics are still slow to respond after the warm up period operate for a further 15 minutes at reduced speed The following temperatures should be displayed befor...

Page 137: ...necessary to seek the attention of a physician When working on the electrical system adhere to valid standards and accident prevention regulations 1 Actuate the battery isolator switch to disconnect t...

Page 138: ...x 50 of the nominal speed see Chapter 4 Allow the machine to run for an additional 5 10 minutes Non observance may cause increased wear to the engine and cooling system 1 Park the machine on a firm su...

Page 139: ...attery disconnecting switch WARNING Do not switch off the mechanical battery isolating switch if The engine is still running Other electrical consumers are still switched on Doing so may damage the el...

Page 140: ...eaks refrigerant oil etc 5 Clean the machine according to maintenance instructions Ensure that the cleaning agents do not corrode the seals or enter the swiveling connection slewing track 6 Replenish...

Page 141: ...n 40 C 40 F 8 Fill the fuel and hydraulic oil tanks up to the maximum fill levels 9 Check that sufficient antifreeze is in the cooling system The antifreeze portion must be at least 60 and maximum 65...

Page 142: ...brication plan diagram 3 Prepare the diesel engine for operation Observe the instructions in the engine manufacturer operating manual 4 Check oil levels for sufficient fill quantities e g hydraulic sy...

Page 143: ...rent operating data of the machine without additional measurement devices or other aids and evaluate this data statistically as needed Important settings can be adjusted by the operator at any time SE...

Page 144: ...lists turn to the right means a movement downward turn to the left means a movement upward Note on the HOME Button The button is not activated if the operator is in a detailed view or is adjusting a...

Page 145: ...el fill level Diagnostics Cooling water temperature Date Time Warning and info messages Daily operating hours counter Switch on automatic idle Switch on ECO Mode Switch on OptiMode Switch on manual fa...

Page 146: ...ork Section 5 3 7 Statistics Section 5 3 8 Settings Parameterization Diesel Engine Section 5 4 1 Hydraulics OptiMode Section 5 4 2 Calibration Section 5 4 4 Daily Hours Counter Section 5 4 5 Display L...

Page 147: ...isplays all important operating parameters of the machine 5 3 1 Diesel Engine Speed Oil pressure Available hydraulic Motor load Statistics Info Process data Cooling water Next page Diesel tank fill le...

Page 148: ...Control System Diagnostics SENCON 01 2013 5 6 5 3 2 Hydraulics Page back Temperature Network Info Process data Parameterization Error memory Next page Statistics SCROLL left of hydraulic oil in the t...

Page 149: ...Hydraulic oil Cooling water tem Water cooler load Oil cooler load Next page Page back SCROLL left Water cooler fan reversal Oil cooler fan reversal Network Statistics Info Process data Parameterizati...

Page 150: ...rage values To do this press and hold the SET button for 5 seconds Network Statistics Info Process data Parameterization Error memory Next page Page back SCROLL left Average speed Average diesel consu...

Page 151: ...d hold the SET button for 5 seconds to reset the service interval display The service interval display then increases by 250 operating hours The reset display then disappears again Page back SCROLL le...

Page 152: ...System Diagnostics SENCON 01 2013 5 10 5 3 6 Active Error Error Memory Next page Network Statistics Info Process data Parameterization Error memory Display all current errors with time description an...

Page 153: ...list can be scrolled by moving the SCROLL wheel up or down The selected message has a dark green background If the SCROLL wheel is pressed the detailed view of the selected message opens Detailed view...

Page 154: ...rs must be acknowledged by the operator This confirms that he has read the error This acknowledgment is noted in the error memory WARNING Error messages requiring acknowledgment must immediately be ta...

Page 155: ...error history of the machine Note on Error acknowledged If an error is acknowledged a check mark appears in the corresponding box Network Statistics Info Process data Parameterization Error memory Err...

Page 156: ...lect the individual components of the network Selected components have a green background Pressing the scroll wheel takes the operator to the detailed view Network Statistics Info Process data Paramet...

Page 157: ...play all inputs and outputs Control device temperature ESC button return to previous view Software version operating system version Sennebogen number series number Graphic representation of components...

Page 158: ...on Reset The SET button restarts recording To do this press and hold the SET button for 5 seconds Network Statistics Info Process data Parameterization Error memory Start of recording Information abo...

Page 159: ...the operating state of the machine Note All quick selection buttons are deactivated when processing parameters 5 4 1 Diesel Engine Network Statistics Info Process data Parameterization Error memory Em...

Page 160: ...cted field Switch between the various fields using the SCROLL wheel If the SCROLL wheel is pressed again the selected field becomes active and the value can be changed by turning the SCROLL wheel The...

Page 161: ...n SENCON 01 2013 5 19 5 4 2 Hydraulics Network Statistics Info Process data Parameterization Error memory Next page Page back SCROLL left ESC button return to previous view OptiMode regulation of resp...

Page 162: ...the SCROLL wheel again The value can be reset using the ESC button Note on OptiMode OptiMode can be adjusted in increments of 10 from 40 to 100 OptiMode enables active regulation of the response aggr...

Page 163: ...2013 5 21 5 4 3 Central lubrication Statistics Parameter assignment Network Error memory Info process data Central lubrication The preset lubrication cycle can be shortened or extended Previous page...

Page 164: ...hen has a green frame To save the value the operator must press the SCROLL wheel again The value can be reset using the ESC button Information concerning the central lubrication system The machine com...

Page 165: ...in position 1 Otherwise serious damage to property or personal injury could result Only specialist personnel authorized by Sennebogen may perform calibration Network Statistics Info Process data Para...

Page 166: ...green background Switch between the various fields using the SCROLL wheel If the SCROLL wheel is pressed again the detailed view is opened Detailed view WARNING When calibrating joystick steering and...

Page 167: ...ivating the battery disconnection switch or when the machine has been switched off for 18 hours the daily operating hours counter resets automatically It is also possible to reset the counter manually...

Page 168: ...SENCON 01 2013 5 26 5 4 6 Display Note In the display setting menu the language time date brightness and units can be adjusted as required Language settings Language currently used Selected new langua...

Page 169: ...erization SENCON 01 2013 5 27 Note on Language Settings The operator can change between languages in the list directly using the SCROLL wheel The selected field has a light green background If the SCR...

Page 170: ...g the SCROLL wheel The currently selected value is framed in white If the SCROLL wheel is pressed the field becomes active green frame and the value can be adjusted with the SCROLL wheel If the SCROLL...

Page 171: ...e on the Brightness Sensor The brightness sensor controls brightness automatically as soon as it is switched on If it is switched off the brightness set by the operator is used Display brightness Butt...

Page 172: ...e SCROLL wheel to switch between the brightness of the display and the buttons The currently selected value is framed in white If the SCROLL wheel is pressed the field becomes active and the value can...

Page 173: ...the various units in the list The currently selected value has a dark green background If the SCROLL wheel is pressed the detailed view is displayed and a unit can be selected with the SCROLL wheel Pr...

Page 174: ...the quick select button 1 on the start page A brief click suffices Automatic idle can be switched off in the same manner When starting the machine automatic idle is already activated Note on the lower...

Page 175: ...ctivated ECO mode can be switched off via the quick select button on the start page A brief click suffices ECO mode can be switched on again in the same manner Note on ECO mode The speed of ECO mode i...

Page 176: ...e the respective quick selection button 1 on the start page Note Reverse can only be started once the speed of the engine is above the minimum speed threshold and the standby time between two reverses...

Page 177: ...warning tone interval and continuous The warning tone can be switched off WARNING No automatic shut off at overload Owner and machine operator are responsible for proper operation Pressure load main b...

Page 178: ...n SENCON 01 2013 5 36 5 4 11 Grapple rotational speed Option Adjustment of the grapple rotational speed enables high precision operation when rotating the grapple Grapple rotational speed Regulation o...

Page 179: ...L wheel is pressed again the selected field becomes active and the value can be changed by turning the SCROLL wheel The selected field then has a green frame To save the value the operator must press...

Page 180: ...old 1 Refueling the machine 00121 Diesel tank fill level low Warning threshold 2 Refueling the machine 00122 Hydraulic oil temperature too high warning threshold 1 Run engine at idle Clean cooling fin...

Page 181: ...required Check filter change if necessary 00171 Hydraulic filter 3 HydroClean is contaminated optional Acknowledgment required Check filter change if necessary 00181 Cooling water level too low Ackno...

Page 182: ...knowledgment required Notify Service 00311 Additional hydraulic tank level too low optional Acknowledgment required Switch off machine immediately Adding hydraulic oil 00321 Additional hydraulic tempe...

Page 183: ...ogen Control System Indicator and Warning Lamps Overview SENCON 01 2013 5 41 Cable break Notify Service 00351 Short circuit Notify Service 00361 Service interval active Notify Service 00371 Descriptio...

Page 184: ...ECO Mode active ECO Mode enables active speed regulation allowing you to operate the machine more economically as needed OptiMode OptiMode enables active regulation of the response aggressiveness of...

Page 185: ...ning Lamps Overview SENCON 01 2013 5 43 Reverse airflow active Floating axle control active optional Swing bearing brake active Magnet unit loaded Optional Unload magnet unit Optional Automatic swing...

Page 186: ...SENCON Sennebogen Control System Indicator and Warning Lamps Overview SENCON 01 2013 5 44...

Page 187: ...here is no one in the danger area Maintain safety clearance to overhead power lines Only operate the machine from the driver s seat When switching the attachment e g grab release the pressure from the...

Page 188: ...ecial function Item Description 1 Work lighting 2 Windscreen wiper roof 3 Windscreen wiper top 4 Front windshield top adjustable 5 Front windshield bottom 6 Door lock and handle 7 Windscreen wiper low...

Page 189: ...g door The sliding door 1 can be locked in the open position on the side panel of the cab You can release the lock again by pulling on the release lever 2 on the inside of the door Front windshield To...

Page 190: ...function can be switched off with switch 5 Washer system The windscreen wipers are operated via the switch on the top right control panel The container for cleaning fluid for the washer system is loca...

Page 191: ...formed at least as often as the maintenance intervals of the vehicle Note To prevent any possible damage to health the weight setting should be adjusted to match the weight of the individual driver pr...

Page 192: ...ir suspended driver s seat Item Description 1 Weight adjustment 2 Height adjustment 3 Seat depth setting 4 Seat tilt setting 5 Length adjustment 6 Head support 7 Seat heater 8 Spinal disk support 9 Ar...

Page 193: ...ginal operating instructions 6 3 Operating instruments 6 3 1 Overview with joystick steering Joy stick steering Item Description 1 Pedals 4 Control lever right 5 Seat adjustment 6 Control lever left 7...

Page 194: ...ing instruments 6 8 830 07 2012 Original operating instructions Pedals Item Description 2 Footrest 5 Release the brake pedal lock 6 Brake pedal driving action 7 Drive pedal 8 Drive forwards 9 Drive ba...

Page 195: ...ailable All work maneuvers can be carried out Note The swing bearing holding brake remains open after the safety lever is released pushed forward if the right hand switch in the right hand control pan...

Page 196: ...Note The bypasses for the safety limit shutdown Retract extend stick and Hoist up down Item Description 1 Grab swing left proportional 2 Grab swing right proportional 3 Unused 4 Horn 5 Unused 6 Boom...

Page 197: ...ed DANGER Risk of fatal injury by bypassing the Retract stick safety limit shutdown Attachments or parts of the load can strike and penetrate the cab Proceed with extreme caution Observe the attachmen...

Page 198: ...right Optional model special function Optional model only for joystick steering mobile Optional model only with drive pedal Pos Description 1 Steer left proportional 2 Steer right proportional 3 Magn...

Page 199: ...l operating instructions Directions of movement Optional model only for crawler undercarriage Direction Description E Open grab F Close grab G Compact boom up G Movement right traveling gear back H Co...

Page 200: ...g instructions 6 3 5 Overview for steering wheel control optional Steering wheel control Item Description 1 Pedals 2 Steering column 3 Steering wheel 4 Control lever right 5 Seat adjustment 6 Control...

Page 201: ...ke for the upper structure but is not a service brake or a working brake A symbol also lights up in SENCON when switched on Item Description 1 Footrest 2 Steering column 3 Release the steering column...

Page 202: ...rating instruments 6 16 830 07 2012 Original operating instructions 6 3 6 Overview crawler steering Lever pedals Pos Description 1 Footrest 2 Movement left traveling gear 3 Movement right traveling ge...

Page 203: ...30 07 2012 Original operating instructions 6 3 7 Additional indicators Analog hour meter SENCON Generator and magnet unit Tool Control Auxiliary heating system Camera LMI Note Further information can...

Page 204: ...30 07 2012 Original operating instructions 6 3 8 Overview of the control panels Item Description 1 Left control panel next to driver s seat 2 Right control panel next to driver s seat 3 Control panel...

Page 205: ...ating instruments 6 19 830 07 2012 Original operating instructions 6 3 9 Left control panel next to driver s seat Item Description 1 Lever for all supports 2 Joystick left 3 Safety lever 4 Lower raise...

Page 206: ...Description 1 Socket outlet 12 V 2 Socket outlet 24 V 3 Ignition start the engine P Enable the refueling pump 0 Ignition OFF I Ignition ON switches off after 20 minutes II Start the engine 4 Storage c...

Page 207: ...on 1 Auxiliary heating system timer 2 Swing the emergency operation grab 3 Emergency operation steering 4 Air conditioning unit 5 Start the engine 6 Hand throttle 7 Upper structure lighting 8 Unused 9...

Page 208: ...2012 Original operating instructions Auxiliary heating system timer optional Note More information can be found in Chapter 10 Item Description 1 Reverse control button 2 Forward control button 3 Activ...

Page 209: ...ing on the heating or air conditioning requires two activations of the A C button 4 Note Keep the windows and cab door closed to ensure effective air conditioning The air conditioner regulates the tem...

Page 210: ...em once a month for at least 30 minutes at the maximum fan rate open windows and doors Changing the temperature indication C F Starting the engine The engine can be restarted automatically using this...

Page 211: ...oth the front and rear axles upper structure parallel to the undercarriage 0 or 180 position Switch position Conditions Status Floating axle control activated 0 position or 180 position Driving the ma...

Page 212: ...brake which engages at the start or at the end of an action When the upper structure is stationary the swing bearing brake engages automatically When the upper structure swings the swing bearing brake...

Page 213: ...ts upper position the swing bearing brake is activated When the safety lever is in its lower position and Automatic operation is activated the swing bearing brake can be released WARNING Never rotate...

Page 214: ...net unit 4 Grab control 5 Grab function 6 Floating boom setting 7 Diesel filter heating off on 8 Central lubrication 9 Swing ring lubrication 10 Direction indicator 11 Flashing warning lamps 12 Flashi...

Page 215: ...h the optional magnet unit can be activated deactivated Grab control The grab control function can be used to control the pressure for the Close grab function A reduction in pressure for the Close gra...

Page 216: ...damaging the attachments through excess pressure or an excessive number of liters If necessary consult SENNEBOGEN Customer Service Grab function optional Accidental actuation of the Open grab Close g...

Page 217: ...s on the hammer The stick cylinder is not pressurized in this case Diesel filter heating Off On The diesel filter heating is used for preheating at low temperatures Central lubrication The central lub...

Page 218: ...s of the diesel particulate filter In SENCON the escalation levels in relation to the load status of the diesel particulate filter are displayed as follows Display in SENCON Action Level 1 Pilot lamp...

Page 219: ...e machine regeneration of the particulate filter can be prevented for a limited time period Regeneration of the particulate filter must be performed after this use Note Observe the notes in the engine...

Page 220: ...e the following pilot lamp appears in SENCON To start the manual regeneration process the engine must be run at an idle speed of 800 rpm No operating functions can be executed during manual regenerati...

Page 221: ...and pressures The maximum permissible flow volume and pressure is adapted to the corresponding work tool by the SENNEBOGEN Tool Control CAUTION Before the work application select the rating for the r...

Page 222: ...rvice if necessary Note If a button is pressed and held for a longer period of time the button lock is activated The button lock can be released by simultaneously pressing buttons and If no button is...

Page 223: ...ctions 6 4 2 Generator and magnet unit Note The engine start stop function remains deactivated as long as the magnet unit is switched on Note Further information can be found in Section 6 5 2 Moving t...

Page 224: ...ary heating Optional The machine is equipped with an engine independent heater for pre heating the engine and cab Note The battery capacity can be used by operating the heater Note More information ca...

Page 225: ...chine must be connected to the mains The socket 3 is fused via the fuse box 4 Only the plug and not the cable for power supply to the socket is supplied by SENNEBOGEN The cable must only be connected...

Page 226: ...t 2 in the left hand storage space of the machine must be connected to the mains The socket 2 is fused via the fuse box 4 Only the plug and not the cable for power supply to the socket is supplied by...

Page 227: ...rant pre heater 1 in the engine the socket 3 in the left hand storage space of the machine must be connected to the mains The socket 3 is fused via the fuse box 4 Only the plug and not the cable for p...

Page 228: ...he battery heater the socket 2 in the left hand storage space of the machine must be connected to the mains The socket 2 is fused via the fuse box 3 Only the plug and not the cable for power supply to...

Page 229: ...eated water separator 1 In order to activate the heating system for the water separator 1 activate the switch 2 in the right hand control panel 1 Start the engine in accordance with Section 4 10 4 2 S...

Page 230: ...seat Do not transport persons on the machine Take environmental conditions into account e g poor visibility wind speeds etc Use the specific lifting capacity table for that machine Note performance s...

Page 231: ...cab only when it is in the completely lowered and retracted position Move the cab only when the undercarriage supports are deployed Keep the cab doors closed Fasten the seat belt in accordance with Se...

Page 232: ...Optional model special function 1 Press the safety lever see Section 6 3 2 forwards 2 Switch the machine on as described in Section 4 10 4 3 Push the rocker switch 1 forward The cab is raised cab up 4...

Page 233: ...t foremost limit position This provides optimum damping characteristics and pleasant working conditions in the cab 1 Press the safety lever see Section 6 3 2 forwards 2 Switch the machine on as descri...

Page 234: ...g in event of a fault in the drive system Emergency lowering outside the cab Location Below the front left service access door Necessary in case the machine operator has an emergency due to a health...

Page 235: ...uctions Note The emergency lowering lever is located under the front left service access doors Emergency lowering outside the cab 1 Press lever 2 upwards The cab lowers slowly 2 Pull lever 2 back agai...

Page 236: ...om lengthwise to the undercarriage Only carry 50 of the permitted safe working load Mast optional only drive the machine lengthwise and without load Only drive on even ground with sufficient safe work...

Page 237: ...ginal operating instructions Note Further information on steering can be found in Section 6 3 4 1 4 3 2 Moving 1 Actuate and lock the service brake 1 2 Start the drive engine 2 3 Push the safety lever...

Page 238: ...Operation Work application 6 52 830 07 2012 Original operating instructions 5 Select off road or on road operation 12 6 Release the floating axle 10 if necessary...

Page 239: ...oil Do not hold the steering at the limit stop longer than necessary 1 Actuate the release lever 1 for the service brake 3 2 Select the direction of travel by operating the drive pedal 2 3 Decelerate...

Page 240: ...Danger of tipping CAUTION Position the outriggers on a firm even subgrade Do not raise machine using the outrigger The tires must remain in contact with the ground CAUTION Never extend the outriggers...

Page 241: ...rating instructions Extending the full outriggers Item Description Total actuation 1 Outrigger lever a Forward extend b Back retract push lever as far as it will go Individual actuation Outrigger 14 F...

Page 242: ...parking and service brakes 2 Start the engine in accordance with Section 4 10 4 3 Release the safety lever see Section 6 3 2 4 Lock the floating axle with the switch on the front right of the control...

Page 243: ...ion 3 5 Working loads a b 1 Apply the parking and service brakes 2 Start the engine in accordance with Section 4 10 4 3 Release the safety lever see Section 6 3 2 4 Press the lever completely and 1 pu...

Page 244: ...lever DANGER Danger of tipping Never swivel machines with long equipment and additional ballasting without an outrigger WARNING Never rotate the upper structure when the swing gear holding brake is a...

Page 245: ...rea The swing speed must be appropriate to the situation An excessively high swing speed presents a risk of tipping DANGER Danger of tipping If the upper structure is turned when the machine is unsupp...

Page 246: ...ing bearing This damage is excluded from the terms of the warranty issued by SENNEBOGEN Maschinenfabrik GmbH The operator of the machine alone is liable for such damage as well as any consequential da...

Page 247: ...matically The following symbol appears in SENCON To release the swing bearing brake switch to Switch position 0 Automatic operation Note If the safety lever is in its upper position the swing bearing...

Page 248: ...only permitted on even smooth and preferably concrete concrete slabs paths streets Pay attention to ground load capacities Moving with suspended load Comply with the following instructions when moving...

Page 249: ...he left drive pedal hand lever controls the left traveling gear The right hand traveling gear can be controlled with the right hand drive pedal hand lever Joystick and crawler steering The following d...

Page 250: ...forward Forward drive to the right Push left drive pedal hand lever forward Leave right drive pedal hand lever in middle position neutral Reverse drive to the left Leave left drive pedal hand lever in...

Page 251: ...ndstill Push left drive pedal hand lever back Push right drive pedal hand lever forward Slew right at a standstill Push left drive pedal hand lever forward Push right drive pedal hand lever back Note...

Page 252: ...ions Comply with the safety instructions before starting to telescope the running gear DANGER Danger of accident through tipping of machine Never slew the upper structure when the running gear is retr...

Page 253: ...r 1 Unlock and remove the 4 locking bolts 1 on the telescoping running gear of the undercarriage 2 Fasten a sufficiently rated suspension gear 2 on the track wheel carrier 3 Pull the track wheel carri...

Page 254: ...GER Danger of accident through tipping of the machine The machine is not operational with retracted running gear 1 Unlock the 4 locking bolts 1 on the extension gear for the telescope of the undercarr...

Page 255: ...instructions Comply with the safety instructions before starting to telescope the running gear DANGER Danger of accident through tipping of machine Never slew the upper structure when the running gea...

Page 256: ...running gear 1 Unlock and remove the 4 locking bolts 1 on the telescoping running gear of the undercarriage 2 Enable telescoping with switch 2 3 Use switch 3 to extend the undercarriage 4 Reinsert th...

Page 257: ...t through tipping of the machine The machine is not operational with retracted running gear 1 Unlock the 4 locking bolts 1 on the extension gear for the telescope of the undercarriage and remove 2 Ena...

Page 258: ...e Attachments e g grab and load elements can rock Proceed with extreme caution Observe the danger area The load is raised lowered via the left control lever and or via the right control lever Stick sp...

Page 259: ...r if the operator adjusts the limit shutdown on his own Wear in the cylinder mounting bearings and boom Damage to the hydraulic cylinder Increased machine wear This damage is excluded from the terms o...

Page 260: ...esponsible for operation of the machine with an incorrectly set safety limit shutdown for Retract stick Auxiliary limiting Using the optional Auxiliary limiting you can limit the Extend stick or Hoist...

Page 261: ...not be bypassed 1 Auxiliary limiting Hoist down optional 2 Limit shutdown Hoist down 3 Auxiliary limiting Hoist up optional 4 Limit shutdown Hoist up 1 2 3 4 1 Raise the compact boom carefully to just...

Page 262: ...ollows Note The optional auxiliary limiting 5 cannot be bypassed 5 Auxiliary limiting Extend stick optional 6 Limit shutdown Extend stick optional 6 5 1 Raise the stick carefully to just below the max...

Page 263: ...y limit shutdown Note The optional auxiliary limiting cannot be bypassed DANGER Danger to life through overriding the safety limit shutdown Item Description 6 Boom shutdown bypass 1 Press and hold the...

Page 264: ...ver s cab when a load is suspended Activate the overload warning device Do not carry out any form of work that will reduce the stability of the machine Attachments e g grab and load elements can rock...

Page 265: ...provisions of all applicable guidelines Only operate the system with protective covers for the drive these must be fitted in accordance with the applicable regulations Danger of injury Never perform v...

Page 266: ...plates other applications are unauthorized Observe operating data Cleaning with a high pressure washer steam cleaner is not allowed The openings for the condensation vent must be at the lowest point O...

Page 267: ...accordance with Section 4 10 4 2 Set the RPM adjustment 6 on the right rear control panel to maximum 3 Set the magnet according to the load material 4 Switching on the magnet unit Actuate the switch o...

Page 268: ...he engine start stop function is deactivated for as long as the magnet unit is switched on 5 Deposit the load Press the pushbutton 3 or 4 customer specific switch allocation The following symbols appe...

Page 269: ...n 3 Adjusts the display brightness and the back lighting ACTIVE LED 4 Lights up when the system is ready for operation Minus button 5 Reduces values Displays the previous page Plus button 6 Increases...

Page 270: ...isplays the current power consumption on the magnetic plate Torque 5 Displays the current torque on the generator drive Program display 6 Displays the selected program Magnetic voltage preselection 7...

Page 271: ...erload warning device Do not carry out any form of work that will reduce the stability of the machine Attachments e g scrap metal shears and load elements can swing Proceed with extreme caution Observ...

Page 272: ...Only refuel when the engine is shut down Fuel must not ingress ground or waterways Always ensure that no fuel overflows during refueling Before filling the fluid level in the tank must be determined a...

Page 273: ...tep 2 climb onto the step grid at the rear left 4 Open the filler strainer cap 1 5 Clean the strainer 6 Insert a funnel in the filler strainer 7 Carefully pour in fuel through the funnel 8 Close the c...

Page 274: ...maximum suction height of 3 m 3 28 ft is not exceeded CAUTION Ensure that the pump does not run dry 30 s Switch off the refueling pump with the red button 4 if necessary to prevent damage 6 Insert th...

Page 275: ...the battery charged 2 Are all fuses in order 3 Is the suction side free of leaks 4 Is the maximum suction height 3 m or less 1 Lower attached loads and the boom to the ground 2 Shut down the engine 3...

Page 276: ...ints if the refueling pump does not start after approx 5 seconds 7 Move the lever 3 8 Switch on the refueling pump with switch 4 The tank is filled automatically 9 The pump switches off automatically...

Page 277: ...accordance with VBG 40 48 and Federal Motor Vehicle Safety Standards StVo 22 Observe relevant regulations for securing loads The respective transport operator is always responsible for transporting t...

Page 278: ...ng instructions 7 1 1 Machine dimensions Measurement information mm Load boom Grab stick Transport length L Transport height H K15 8 5 m 7 0 m 12 45 m 3 40 m K17 9 8 m 7 5 m 13 75 m 3 45 m B16 9 4 m B...

Page 279: ...s 7 3 830 07 2012 Original operating instructions 7 1 2 Dimensions crawler Gesamtmaschine Mast optional L B H Load boom Grabbing stick Transport length L Transport height H Transport width W Transport...

Page 280: ...uctions 7 1 3 Machine weight Note The machine weight may deviate from these figures due to optional attachments The information includes the weight of the engine the undercarriage and the compact load...

Page 281: ...uctions 7 1 4 Weight crawler 7 1 5 Locking the upper structure Machine with Components Weight 1 Move the upper structure in the direction of travel 2 Engage the swing bearing holding brake 3 Bolt and...

Page 282: ...ure The following is suitable lifting equipment Crane Telescopic crane Ensure that the sling devices have sufficient safe working load and are intact The following are suitable sling devices Chain sus...

Page 283: ...Transport Raising the upper structure 7 7 830 07 2012 Original operating instructions Lifting point weight Weight at lifting points F1 and F2 F1 Approx t F2 Approx t FTot 38 t...

Page 284: ...oints are marked in green and are located on the undercarriage Ensure that the sling devices have sufficient safe working load and are intact Ensure that the machine is not damaged if additional secur...

Page 285: ...Transport Tying down the machine 7 9 830 07 2012 Original operating instructions 1 Rear view...

Page 286: ...Transport Tying down the machine 7 10 830 07 2012 Original operating instructions...

Page 287: ...e does not start Cause Remedy Battery power too low Recharge or replace the battery Start the machine using the auxiliary battery Ambient temperature too low Fuel tank empty Refuel the machine Engine...

Page 288: ...hydraulics specialist Operating equipment out of order or operating incorrectly Cause Remedy Hydraulic oil level too low Check the hydraulic oil level Add hydraulic oil if required Leaks in the hydra...

Page 289: ...pens too soon Have the fault corrected by a hydraulics specialist Hydraulic pump worn or defective Have the pump replaced by hydraulics specialist Noises in the hydraulic system Cause Remedy Hydraulic...

Page 290: ...fault Power supply interrupted Check the lines for loose contacts or open circuit Blower motor defective Replace the fan Defective operating instrument Check the operating instrument and replace if ne...

Page 291: ...anger Air flow insufficient because the air filter is blocked Clean or replace the filter Resistor defective Replace the resistor Climate control defective Check and replace if necessary Cause Remedy...

Page 292: ...y Compressor coupling slipping Repair coupling or replace compressor Control system defective Check the control system and replace if necessary Cause Remedy Cooling ribs dirty Clean the evaporator Cau...

Page 293: ...e the collector drier evacuate and fill service engineer Cause Remedy Cause Remedy Line break faulty ground connection or loose contacts in the solenoid coil of the compressor Check the lines repair o...

Page 294: ...the connections Check the expansion tank Noises in the swing bearing Cause Remedy Insufficient lubrication on the gear rim Lubricate the gear rim according to the lubrication plan Rotary transmission...

Page 295: ...all fastening work no persons are allowed in the hazardous area in which loads could fall or under hanging loads During the setup procedure keep a sufficient safety clearance from areas of unavoidabl...

Page 296: ...stick was not adjusted for the attached tool The attachment tools attached do not comply with the relevant safety regulations The attachment tools have not been approved by SENNEBOGEN The attachment t...

Page 297: ...led disassembled by trained and instructed technicians only Always replace any fixing bolts after disassembly do not reuse Components are to be tested by specialists before reusing and replaced if nec...

Page 298: ...The mass of the counterweight is cast into its upper surface The counterweight can be disassembled to transport the machine Note The counterweight must be assembled disassembled by trained and instru...

Page 299: ...nterweight 8 Spacer packs a Angle for sling devices 90 1 Move the upper structure in the direction of travel Place the working tools equipment on the ground 2 Unscrew the taillight mounting screws 5 w...

Page 300: ...t and right sides 1 Attach suitable sling devices 6 to the auxiliary crane and the lifting eyes on the counterweight 7 2 Place both spacer packs 8 on the support blocks in the correct positions 3 Lift...

Page 301: ...Setup work Mounting disassembling the counterweight 9 7 830 07 2012 Original operating instructions...

Page 302: ...Setup work Mounting disassembling the counterweight 9 8 830 07 2012 Original operating instructions...

Page 303: ...e connection GmbH Limited liability corporation HAB Lifting working platform HGV Truck HMI Control indicator for magnet unit if necessary if necessary LED Light emitting diodes LMI Load moment indicat...

Page 304: ...5Central lubrication system 10 6Warranty conditions 10 7Tool Control 10 8Load moment indicator LMI 10 9Magnet unit 10 10Camera system monitor 10 11Display auxiliary heating system 10 12Lubricants tab...

Page 305: ...sposing of lubricants 1 43 Disposing of the oil filter 1 43 Driving with suspended load 6 50 E Ear protection 1 21 1 22 Effect wind 3 17 Emergency exit 6 2 Emergency lowering in the storage space 6 48...

Page 306: ...g earth moving machinery 1 22 Operation 6 1 Operation of the machine in an explosive environment 1 4 Other risks 1 4 Overhead power lines 1 24 Overload warning device 1 42 Overview of the machine as a...

Page 307: ...6 9 Swing drive 3 1 Swing gear brake 6 60 Swinging the load outwards 1 23 Swinging the upper structure 6 58 Switching the engine off 4 38 Symbols and illustrations W 4 T Target group 1 2 Technical con...

Search results

Summary of Contents for 830 E

Reviews:

Related manuals for 830 E

Brands by name

Popular brands

sennebogen 830 E, Operating Instructions Manual

Search results

Summary of Contents for 830 E

Reviews:

Related manuals for 830 E

Brands by name

Popular brands