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instructions for

stud welding kit 230v

model no: 

sr2000

thank you for purchasing a sealey product. Manufactured to a high standard, this product will, if used according to these instructions, 

and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  sAFetY

1.1.    

electrical safety

 

‰

  

wArning!

 it is the user’s responsibility to check the following:

 

check all electrical equipment and appliances to ensure that they are safe before using. inspect power supply

 

leads, plugs and all electrical connections for wear and damage. sealey recommend that an rcd 

 

(residual current device) is used with all electrical products. You may obtain an rcd by contacting your 

 

local sealey dealer. if the kit is used in the course of business duties, it must be maintained in a safe 

 

condition and routinely PAt (Portable Appliance test) tested.

 

9

   electrical safety information, it is important that the following information is read and understood.

 

9

   ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. 

 

9

   regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.

 

9

  

Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the  

 

 

  correct fuse - see fuse rating in these instructions.

 

8

   dO  nOt

 pull or carry the appliance by the power cable.

 

8

  

dO nOt

 pull the plug from the socket by the cable. 

 

8

   dO  nOt

 use worn or damaged cables, plugs or connectors. 

 

9

   This product is fitted with a BS1363/A 13 Amp 3 pin plug. 

         

If the cable or plug is damaged during use, switch off the electricity supply and remove from use. 

 

9

    Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualifi

ed electrician.

 

a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

 

b) Connect the BROWN live wire to the live terminal ‘L’.

 

c) Connect the BLUE neutral wire to the neutral terminal ‘N’.

        

ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight. 

 

9

     Sealey recommend that repairs are carried out by a qualified electrician. 

 

9

   only use one single extension cable at a one time. 

dO nOt

 daisy chain extension cables. unwind the  

  extension cable fully.

  

1.2.    

General

 

8

   dO  nOt

 touch heating parts with bare hands.

 

8

  

dO nOt

 touch live electrical parts or electrodes with bare skin or wet clothing.

 

8

  

dO nOt

 operate in the vicinity of containers under pressure, or in the presence of explosive dust, gases or fumes.

 

8

  

dO nOt

 cover or stick objects into any of the ventilation holes on the equipment.

 

‰

  

wArning!

 The magnetic fields created by high currents may affect the operation of pacemakers. Wearers    

 

of vital electronic equipment or those who have metallic surgical implant should consult their doctor before using equipment.

 

8

   dO  nOt

 wear clothing with metallic components e.g. belt buckles, buttons, zips when working with the equipment as it can  

 

  cause such items to heat up.

 

9

   remove any metallic components e.g. keys, chains, tools etc. while you operate the equipment and 

dO nOt

 wear any metallic    

  objects such as jewellery, watches, piercings etc. on your body.

 

8

  

dO nOt

 use the equipment in the rain or in humid conditions or immerse it in water.

 

8

  

dO nOt

 leave the equipment unattended whilst turned on.

 

8

  

dO nOt

 attempt to repair or service the equipment.

 

9

   ensure area is adequately ventilated and dry.

 

9

     ensure ambient temperature is between -10 to 40 °c

 

9

   Avoid using in bright sunshine or rain.

 

8

  

dO nOt

 use the equipment in an environment where the air is polluted with conductive dust or gases. 

 

‰

 

 wArning! 

Fumes and smoke from hot/burning paints, adhesives etc. are toxic. Wear a suitable mask in such circumstances

.

2.  intrOductiOn

 

Supply: 230V-13A (13A Plug fitted). Professional quality stud welder for fast, efficient body repairs. Removes dents quickly, without  

 

holes or the need to remove interior trim. no burn through means that removal of studs and washers is easy and preparation work  

 

before repainting is minimised. suitable for use on steel or aluminium and can weld studs, washers and tabs. Patented quick puller  

 

attachment allows removal of smaller dents without the need for studs or washers. supplied in heavy-duty storage case.

indoor use only

recommended fuse rating

13 Amp

s

R2000        Issue 1 15/06/18

Original Language Version

© Jack sealey limited

refer to 

instruction

manual

Wear protective 

gloves

Wear eye 

protection

Wear face 

mask

Wear ear 

protection

Wear protective 

clothing

 do not use in 

the vicinity of a 

pacemaker

Wear welding 

mask

Summary of Contents for SR2000

Page 1: ...estraint and that the restraint is tight 9 9 Sealey recommend that repairs are carried out by a qualified electrician 9 9 Only use one single extension cable at a one time DO NOT daisy chain extension cables Unwind the extension cable fully 1 2 General 8 8 DO NOT touch heating parts with bare hands 8 8 DO NOT touch live electrical parts or electrodes with bare skin or wet clothing 8 8 DO NOT opera...

Page 2: ... collet spring by rotating the thumb wheel in the barrel fig 1 4 2 4 Voltage adjustment is provided by the rotating knob near the trigger Voltage setting indication is provided by the LED display in the stock handle of the welder 4 3 Power Settngs 4 3 1 For aluminium stud welding an initial voltage of 28 is recommended adjusting up or down as required depending on weld results DO NOT make an adjus...

Page 3: ...d tighten collet nut to hold it 4 7 1 Insert ground pin into base plate using screw knob to clamp it The ground pin head should be 2 to 4mm behind the tip of the adaptor 4 7 2 Set power level as guided in section 4 3 NOTE The Dent Stick Adapter is designed to be used on small dents or finishing work only It is not designed for large damage repair Over welding and over pulling could result in damag...

Page 4: ...failure Please contact the manufacturer Voltage meter display 000 when the welder is turned on 1 Adjust the voltage control knob on the Welder 2 Restart the Welder 3 Trigger on and off several times 4 There is a failure Please contact to the manufacturer P1 indicator light is not lit 1 Check the power supply 2 Check the input cable 3 Check the main switch 4 Over heat protection wait for welder to ...

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