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instructions for

metal cutting bandsaw

model no: 

sm65.v2

thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these instructions, 

and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  saFetY

1.1.    

electrical  saFetY

 

‰

  

warning!

 it is the user’s responsibility to check the following:

 

check all electrical equipment and appliances to ensure that they are safe before using. inspect power supply leads, plugs and all  

 

electrical connections for wear and damage. sealey recommend that an rcd (residual current device) is used with all electrical  

 

products. You may obtain an rcd by contacting your local sealey dealer. 

 

if the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAt (Portable Appliance  

 

test) tested.

 

electrical safety information: 

 it is important that the following information is read and understood.

1.1.1.   

ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. 

1.1.2.   

regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.

1.1.3. 

  

important

: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct  

 

fuse - see fuse rating in these instructions.

 

8

   dO  nOt

 pull or carry the appliance by the power cable.

 

8

  

dO nOt

 pull the plug from the socket by the cable. 

 

8

   dO  nOt

 use worn or damaged cables, plugs or connectors. ensure that any faulty item is repaired or 

             replaced immediately by a qualified electrician.

1.1.4. 

  

This product is fitted with a BS1363/A 13 Amp 3 pin plug. 

      

if the cable or plug is damaged during use, switch the electricity supply and remove from use. 

      

Ensure that repairs are carried out by a qualified electrician.

         

Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualified electrician.

 

A) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

 

B) Connect the BROWN live wire to the live terminal ‘L’.

 

C) Connect the BLUE neutral wire to the neutral terminal ‘N

’.

      

ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight. 

        

Sealey recommend that repairs are carried out by a qualified electrician.

1.1.5.   

if an extension reel is used it should be fully unwound before connection. A reel with an rcd fitted is 

 

preferred since any appliance plugged into it will be protected. the cable core section is important and should be at least 1.5mm², but  

 

to be absolutely sure that the capacity of the reel is suitable for this product and for others which may be used in the other output sockets,  

 

we recommend the use of 2.5mm² section cable.  if extension reel is to be used outdoors, ensure it is marked for outdoor use.

1.2.    

general  saFetY

 

‰

   warning! 

disconnect the bandsaw from the power source before servicing, changing accessories or performing any other maintenance.

 

9

   familiarise yourself with applications and limitations of the product, as well as the potential hazards.

 

9

   maintain the bandsaw in good condition. Keep it clean and keep blades sharp for best and safest performance. 

 

9

   use original sealey spare parts only. unapproved parts may be dangerous and will invalidate the warranty.

 

9

   Keep all guards and fixing screws in place, tight and in working order. check regularly for damaged parts. A guard or any other part  

  that is damaged must be repaired or replaced before the saw is used further. check also the alignment of moving parts, loose mountings,  

  or any other condition that could affect the operation of the saw.

 

9

  ensure that the space allocated for use and maintenance of the machine is adequate, free from unrelated materials and has good lighting.

 

9

   remove any adjusting keys and wrenches from the machine before operating.

 

9

   Wear approved eye and ear protection when operating the machine. If dust is produced, wear an approved face or dust mask.

 

9

   Keep correct footing and balance at all times and wear non-slip shoes with protective toe caps.

 

9

   Always secure the workpiece with a clamp or vice.

 

9

   Keep children and unauthorised persons away from the work area, especially when the saw is in operation. 

 

9

  ensure that large or oversize workpieces are supported at table height. ensure you use a suitable support for any workpiece that does  

 

not have a flat surface. Be cautious when cutting workpieces which are irregular in cross-section. The 

saw blade could be pinched before  

  the cut is completed. Any stock such as frame moulding, must lay flat on the table surface and not be allowed to rock. 

 

‰

   warning

! rods and tubing have a tendency to roll while being cut, causing the blade to “bite”. 

dO nOt

 cut such items without 

 

‰

   first clamping or blocking the workpiece.

 

‰

   warning! 

never force the blade through the workpiece.

 

8

   dO nOt

 use this machine for anything other than its intended purpose. the machine is designed for light metal cutting work in engineering  

  workshops, garages, metal fabricators, etc. 

replacement fuse 

rating: 5 amP

Original Language Version

© Jack sealey limited

refer to 

instruction

manual

Wear protective 

gloves

Wear eye 

protection

Wear face 

mask

Wear ear 

protection

Wear protective 

clothing

s

M65.V2      Issue 4 (H, F) 06/02/18

indoor use only

Warning

Wear 

protective

footwear

Summary of Contents for SM65.V2

Page 1: ...el with an RCD fitted is preferred since any appliance plugged into it will be protected The cable core section is important and should be at least 1 5mm but to be absolutely sure that the capacity of the reel is suitable for this product and for others which may be used in the other output sockets we recommend the use of 2 5mm section cable If extension reel is to be used outdoors ensure it is ma...

Page 2: ...brackets refer to Fig 1 and Parts diagram 4 1 1 Assemble the floor stand as described below using the nuts and bolts provided refer to Fig 1 4 1 2 Make one end frame by assembling two legs 1 to short upper cross member 4 using four bolts 8 four washers 7 four split washers 6 and four nuts 5 Attach lower short cross member 3 to the inside of the legs using two bolts 8 4 1 3 Create a second end fram...

Page 3: ...contact with the workpiece and then release the arm If the blade jams and the saw does not automatically shut off immediately disconnect it from the power supply Refer to the Troubleshooting section for common problems 5 1 8 When sawing is completed disconnect from the power supply raise blade and remove workpiece WARNING NEVER RAISE THE BLADE WHEN THE MACHINE IS RUNNING AND NEVER RUN THE MACHINE ...

Page 4: ... gasket 77 7 2 2 Place oil container under right hand lower corner of gearbox and then carefully raise saw arm fully to drain oil 7 2 3 Lower saw arm remove any remaining oil from gearbox with clean cloths and then refill with fresh oil Replace cover and gasket 8 Troubleshooting Excessive blade breakage and or teeth ripping from the blade 1 Workpiece is loose in the vice 1 Clamp the workpiece secu...

Page 5: ...the right to alter data specifications and component parts without prior notice Important No Liability is accepted for incorrect use of this product Warranty Guarantee is 12 months from purchase date proof of which is required for any claim Bad crooked or rough cuts 1 Feed pressure too great 1 Reduce feed pressure 2 Blade guides are misaligned 2 Adjust blade guides 3 Inadequate blade tension 3 Inc...

Page 6: ... policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice IMPORTANT No liability is accepted for incorrect use of product WARRANTY Guarantee is 12 months from purchase date proof of which will be required for any claim Parts Information Metal Cutting Bandsaw 150mm 230V with Mitre Quick Lock Vice Model No SM65 V2 ...

Page 7: ...2 SM65 V2 062 SCREW 63 SM5 113 BANDSAW BLADE 1638 x 13 x 0 63mm NOT SHOWN Item Part No Description SM5 113 6 BANDSAW BLADE 1638 x 13 x 0 63mm NOT SHOWN SM5 113 10 BANDSAW BLADE 1638 x 13 x 0 63mm NOT SHOWN SM5 113 BANDSAW BLADE 1638 x 13 x 0 63mm NOT SHOWN SM5 113 24 BANDSAW BLADE 1638 x 13 x 0 63mm NOT SHOWN 64 SM65 V2 064 RETAINING RING 65 SM65 V2 065 SCREW 66 SM65 V2 066 UPPER GUARD HOLDER 67 S...

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