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RE97XCKIT   Issue:3(L) - 02/06/17

Original Language Version

 © Jack Sealey Limited

IMPORTANT:

 

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.  USE THE PRODUCT 

CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL 

INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions 

and maintained properly, give you years of trouble free performance.

Refer to Instruction 

Manual

Wear Eye

Protection

Wear Protective

Clothing

Wear Safety

Footwear

Wear Protective

Gloves

 1.  SAFETY

INSTRUCTIONS FOR

SPECIALIST PUSH & PULL RAM SET

MODEL NO: 

RE97XCKIT

 

WARNING!

 

Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.

  Familiarise yourself with product application and limitations, as well as the specific hazards peculiar to the kit.

 

WARNING!

 

Disconnect the ram from the hydraulic pump before servicing or performing any maintenance on the unit.

  Maintain kit in good order. Replace/repair with

 genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

  Use qualified person to lubricate and maintain the ram. 

  Keep the kit clean for best and safest performance.

 

WARNING! Ensure you know how much load you are pushing/pulling. Never exceed the maximum pushing/pulling capacity. 

  Use only with Sealey hydraulic pump and accessories. Wrong equipment may damage unit and invalidate your warranty. 

  The kit accessories may be used with other popular makes of kit.

 

We recommend the use of BS approved safety impact goggles and heavy duty gloves when working with this kit. Both are available from your    

  authorised Sealey dealer.

  Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.

  If working on an ‘off centre’ load, pump with care. If you feel undue resistance, stop and re-adjust the set-up.

 

WARNING! Keep your hands, body and clothing away from the kit and accessories when in use.

 

Take any necessary  

 

  precautions to protect your personal safety whilst using the kit.

  Always be prepared for unexpected load movement, never place yourself or any part of your body in a position that could result in  

  injury. Always use a crowbar or similar device to manoeuvre the load.

  Ensure the hydraulic hose is not bent or kinked but laid out correctly. Avoid damage to the hose (e.g. crushing/cutting). 

  Keep non-essential persons away from the operating area. Be aware of the locations of other persons assisting you.

  When releasing tension from the load be sure to undo the hydraulic valve VERY slowly.

 

DO NOT

 operate the kit if any parts are damaged or missing as this may cause failure and/or personal injury. 

 

WARNING! DO NOT use for any purpose other than that for which it is designed.

 

DO NOT

 heat accessories as this may weaken them.

 

DO NOT

 modify accessories for use with this kit.

  When not in use, place dust cap in end of hydraulic hose and store the kit, in the case, in a safe, dry, childproof location.

2. INTRODUCTION

Comprehensive set of mini, midi and maxi sized push and pull rams. Suitable for many applications including workshop, agricultural, industrial and 

construction where lifting, pushing, positioning, bending and holding of heavy loads may be required. Supplied in steel carry-case.

Use in conjunction with Hydraulic Pump and Hose (not included) from RE83 and RE97 Series Body Repair Kits, see catalogue.

 

Set features:

• High flow quick connecting couplers with dust caps on all components.

• Unique ram and cylinder bearings absorb eccentric load stresses in order to protect the cylinder against abrasion, over-extension and jamming.

• Chromed rams with polyurethane seals and wipers provide longer service life.

• Selected rams fitted with heavy-duty return spring.

Ram Model No:

. . . . . . . . . . .

Type:

  . . . . . . . . .

Capacity:

..

Closed /Open Height:

. . . . . .

Return Spring:

RE97XC02 . . . . . . . . . . . . . . . Push. . . . . . . . . . 2000kg  . . . . . . . . 139/240mm  . . . . . . . . . . . . . . . No

RE97XC04 . . . . . . . . . . . . . . . Push. . . . . . . . . . 4000kg  . . . . . . . . . 42/58mm  . . . . . . . . . . . . . . . . No

RE97XM04 . . . . . . . . . . . . . . . Push. . . . . . . . . . 4000kg  . . . . . . . . 275/405mm  . . . . . . . . . . . . . . . Yes

RE97XC10 . . . . . . . . . . . . . . . Push. . . . . . . . . . 10000kg  . . . . . . . 132/189mm  . . . . . . . . . . . . . . . Yes

RE97XM10 . . . . . . . . . . . . . . . Push. . . . . . . . . . 10000kg  . . . . . . . 350/500mm  . . . . . . . . . . . . . . . Yes

RE97XM02 . . . . . . . . . . . . . . . Pull. . . . . . . . . . . 2000kg  . . . . . . . . 422/550mm  . . . . . . . . . . . . . . . Yes

RE97XM05 . . . . . . . . . . . . . . . Pull. . . . . . . . . . . 5000kg  . . . . . . . . 520/650mm  . . . . . . . . . . . . . . . Yes

Hook Model No. (-F = FEMALE THREAD, -M = MALE THREAD):

RE97XM02.H-F and RE97XM02.H-M  2Ton Capacity for RE97XM02 PULL RAM

RE97XM05.H-F and RE97XM05.H-M  5Ton Capacity for RE97XM05 PULL RAM

3.  CONTENTS & SPECIFICATION

Summary of Contents for RE97XCKIT

Page 1: ...he kit and accessories when in use Take any necessary precautions to protect your personal safety whilst using the kit Always be prepared for unexpected load movement never place yourself or any part of your body in a position that could result in injury Always use a crowbar or similar device to manoeuvre the load Ensure the hydraulic hose is not bent or kinked but laid out correctly Avoid damage ...

Page 2: ...s If any suspect item is found remove from service and take necessary action to remedy the problem Replace repair with genuine parts only Unauthorised parts may be dangerous and will invalidate the warranty Keep all parts of the kit clean use only a mild detergent and a damp cloth DO NOT use solvents Note A small amount of oil around ram seal is normal a thicker layer of oil may be deposited onto ...

Page 3: ...E97XC02 13 O RING 14 RE97XC02 14 DUST CAP ITEM PART NO DESCRIPTION 1 RE97XC04 01 NUT 2 RE97XC04 02 SEAL RING 3 RE97XC04 03 O RING 4 RE97XC04 04 RAM 5 RE97XC04 05 O RING 6 RE97XC04 06 CYLINDER 7 RE97XC04 07 SPINDLE SCREW 8 RE97XC04 08 SPRING 9 RE97XC04 09 SPINDLE 10 RE97XC04 10 OIL RING 11 RE97XC04 11 CONNECTION NUT 12 RE97XC04 12 HOSE COUPLER 13 RE97XC04 13 O RING 14 RE97XC04 14 DUST CAP RE97XC02 ...

Page 4: ...C10 23 DUST CAP RE97XM02 ITEM PART NO DESCRIPTION 1 RE97XM02 01 HOOK 2 RE97XM02 02 AXLE PIN 3 RE97XM02 03 COUPLING FORG 4 RE97XM02 04 COLLAR 5 RE97XM02 05 SPLIT PIN 6 RE97XM02 06 NUT 7 RE97XM02 07 SCREW 8 RE97XM02 08 RAM 9 RE97XM02 09 CLOSING RING 10 RE97XM02 10 CARRIER RING 11 RE97XM02 11 O RING 12 RE97XM02 12 U TYPE PACKING 13 RE97XM02 13 GUIDING COLLAR 14 RE97XM02 14 NUT 15 RE97XM02 15 SPRING 1...

Page 5: ...18 RE97XM05 18 SPINDLE SCREW 19 RE97XM05 19 SPRING 20 RE97XM05 20 SPINDLE 21 RE97XM05 21 OIL RING 22 RE97XM05 22 CONNECTION NUT 23 RE97XM05 23 HOSE COUPLER 24 RE97XM05 24 O RING 25 RE97XM05 25 DUST CAP ITEM PART NO DESCRIPTION 1 RE97XM04 01 COLLAR 2 RE97XM04 02 SNAP RING 3 RE97XM04 03 PISTON ROD 4 RE97XM04 04 SNAP RING 5 RE97XM04 05 BUSHING 6 RE97XM04 06 U CUP 7 RE97XM04 07 O RING 8 RE97XM04 08 SN...

Page 6: ...97XM10 05 BUSHING 6 RE97XM10 06 U CUP 7 RE97XM10 07 O RING 8 RE97XM10 08 SNAP RING 9 RE97XM10 09 SPRING 10 RE97XM10 10 SCREW 11 RE97XM10 11 CYLINDER BASE 12 RE97XM10 12 O RING 13 RE97XM10 13 CYLINDER 14 RE97XM10 14 CYLINDER COLLAR 15 RE97XM10 15 CYLINDER SCREW 16 RE97XM10 16 THREAD PROTECTOR 17 RE97XM10 17 QUICK COUPLER 18 RE97XM10 18 DUST COVER 19 RE97XM10 19 SPRING PIN Issue 1 Date 051104 ...

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