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coil spring compressor

model no: 

re300.V2

Thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these 

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  safeTy  

1.1.     

general safeTy.

 

‰

  

Warning!

 ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.

 

‰

  

Warning!

 Wear approved safety hand and eye protection (standard spectacles are not adequate).

 

‰

  

Warning! Trapping Danger

 – Keep hands and fingers away from the spring and compressing jaws in use. 

 

9

   Keep the work area clean, uncluttered and ensure there is adequate lighting.

 

9

   maintain correct balance and footing. ensure the floor is not slippery and wear non-slip shoes.

 

9

   Remove ill-fitting clothes. Remove ties, watches, rings, other loose jewellery. Contain and/or tie back long hair.

 

9

  Wear appropriate protective clothing. 

 

9

   Familiarise yourself with the applications, limitations and potential hazards of the spring compressor.

 

8

  

Do noT

 use the spring compressor for a task it was not designed to perform.

 

8

  

Do noT

 allow untrained persons to use the spring compressor.

1.2.    

pre-operaTional safeTy.

 

9

   Apply a little transmission oil to the front and rear faces of the main upright to assist the smooth action of the compressor. 

 

8

  

Do noT

 operate compressor if parts are damaged or missing as this may cause failure and/or personal injury.

 

9

   Before commencing compression, make a visual inspection of machine to ensure pins are securely positioned and that there is no sign  

  of wear or fatigue – if found, 

Do noT 

use and refer to your local Sealey stockist for advice and replacement parts.

 

9

   ensure jaw locating pins are properly positioned and safety clips are attached correctly. 

 

9

   Before commencing compression of spring, ensure coils of the spring are seated securely in the yokes of the compressor and cannot slide out  

  during compression. 

 

9

  

alWays

 ensure that the safety guard locks in place, use the chain to secure the spring safely and attach the gate safety chain.

1.3.    

operaTional safeTy.

 

9

   When applying compression to the spring, always stand to one side of the compressor.

 

  

Danger!

 Stop compressing the spring before the coils touch / bind.

 

  

Danger!

 Before attempting to remove top cap nut, always use a tool or similar to test if the compression has been relieved, 

Do noT  

 

use your hands / fingers.

 

9

   We recommend the use of purpose made strut tools to remove the top-nut from the shock piston. 

 

9

   once compressed, and the strut removed, we recommend releasing the tension on the spring. 

Do noT 

leave the spring under  

 

  compression in the machine unattended and 

Do noT 

leave in compression for prolonged periods, i.e. overnight. 

 

9

   Before releasing the compression ensure that the top strut-nut is securely tightened to the manufacturer’s tolerance. 

 

9

   Release the compression slowly keeping your hands and fingers away from the spring assembly. 

 

9

   Be sure that the tension on the spring is fully controlled by the strut assembly before removing it from the yokes of the compressor.

1.4.    

posT operaTional safeTy.

 

9

   When not in use, clean and store the spring compressor in a safe, dry, childproof location.

 

9

   maintain the spring compressor in good condition. Replace or repair damaged parts. Use genuine parts only.

 

9

   Unauthorised parts may be dangerous and will invalidate the warranty.    

2.  inTroDucTion

Fast and safe compression of road springs. 1000kg air operated unit with safety locking guard. Supplied with two interchangeable coated lower 

yokes and a suspension strut clamp. Fits a wide range of spring configurations and diameters. Also features a strut locating platform for easy 

movement of the suspension strut to avoid unnecessary lifting.

3.  specificaTion

model no. ...............................................................Re300.V2

maximum load .......................................................... 1000kg

Upper Clamp travel .................................................... 420mm

Spring diameter .................................................. 102-165mm

Actuation ...............................................................Foot Pedal

maximum Air pressure ....................................... 116psi(8bar)

      Refer to

   instructions

 Wear eye

protection

 Wear protective

gloves

Beware 

coil binding

Re300.V2     Issue 2 (4, 5, 6, 7) 01/11/18

Original Language Version

© Jack Sealey limited

Summary of Contents for RE300.V2

Page 1: ...orrectly 9 9 Before commencing compression of spring ensure coils of the spring are seated securely in the yokes of the compressor and cannot slide out during compression 9 9 ALWAYS ensure that the safety guard locks in place use the chain to secure the spring safely and attach the gate safety chain 1 3 OPERATIONAL SAFETY 9 9 When applying compression to the spring always stand to one side of the ...

Page 2: ...Fit the locating plate part K42 by threading it onto the long metal rod part K41 and secure it by fitting and tightening knob part B08 The top of the rod fits through the hole in the frame and is held in place using a domed nut and washer The bottom of the rod is secured by attaching the metal arm to it and securing with a nut Then undo the domed nut previously fitted fig 1 and fit the metal arm o...

Page 3: ... across the spring and hooking it onto the clip fig 4 6 1 7 Shut the safety guard ensuring that it locks in place fig 2 Use the shorter chain K58 to lock the guard in place fig 10 DANGER Stop compressing the spring before the coil windings touch bind WARNING If the spring strut is not located correctly in the jaws it is possible that the strut top retaining cap could be subject to sideways forces ...

Page 4: ...will need to be fully tightened using a torque wrench to a setting in accordance with the vehicle manufacturer s specification 6 2 8 6 2 9 6 2 10 6 2 11 6 2 12 6 2 13 6 2 14 6 2 15 6 2 16 6 2 17 6 2 18 6 2 19 6 2 20 6 2 21 7 maintenance 7 1 Before each use check the spring compressor to ensure it is not damaged or worn If in any doubt DO NOT use the spring compressor Remove it from service immedia...

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