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SCHUMACHER 500/1500HP 12/24V WHEELED

ROADSTART® EMERGENCY JUMP STARTER

mODEL NO’S: 

PBIW4600, PBIW6200 

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, 

and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  SAFETY

 

1.1. 

  

GENERAL SAFETY

 

Modern vehicles contain extensive electronic systems. You are required to check with the vehicle manufacturer, for any   

 

specific instructions regarding the use of this type of equipment on each vehicle.

 

No liability will be accepted for damage/injury, where this product is not used in accordance with all instructions.

 

PLEASE SAVE THIS OWNER’S mANUAL AND READ BEFORE EACH USE.

 

9

   This manual will explain how to use the unit safely and effectively. Please read and follow these instructions and precautions carefully. 

 

9

   If someone else uses the Roadstart, make they are well informed on how to use it safely, and have read and understood the operating  

  instructions. The longevity of the Roadstart depends on it.

 

9

   Charge the Roadstart’s internal battery immediately after purchase, after each use and as often as possible. It is highly recommended  

  to leave the Roadstart permanently connected to the automatic charger.

 

9

   Read the entire manual before using this product. Failure to do so could result in serious injury or death.

 

9

   Keep out of reach of children.

 

9

   This Roadstart is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack  

  of experience and knowledge, unless they have been given supervision or instruction concerning the use of the Roadstart by a person  

  responsible for their safety.

 

9

   This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental  

 

  capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in  

  a safe way and understand the hazards involved.

 

9

   Children shall not play with the appliance.

 

8

  

DO NOT 

put fingers or hands into the product.

 

8

   DO  NOT

 expose the Roadstart to rain or snow.

 

9

   Use only recommended attachments. Use of an attachment not recommended or sold by Sealey may result in a risk of fire, electric  

  shock or injury to persons or damage to property.

 

9

   To reduce the risk of damage to the electric plug or cord, pull by the plug rather than the cord when disconnecting the Roadstart.

 

9

   To reduce the risk of electric shock, unplug the Roadstart charger from the outlet before attempting any maintenance or cleaning.  

  Simply turning off the controls will not reduce this risk.

 

8

   DO  NOT

 operate the Roadstart or charger with a damaged output cable; have the damaged part replaced immediately by a qualified  

  service person.

 

9

   If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid  

  a hazard. 

 

8

   NEVER wait until the Roadstart is completely discharged before recharging.

 

8

 

  DO NOT 

operate the Roadstart if it has received a sharp blow, been dropped or otherwise damaged in any way; take it to a qualified  

  service person.

 

8

  

DO NOT 

disassemble the Roadstart or charger; take it to a qualified service person when service or repair is required. Incorrect    

  reassembly may result in a risk of fire or electric shock.

 

RISK OF EXPLOSIVE GASES. PREVENT FLAMES AND SPARKS. PROVIDE ADEQUATE VENTILATION DURING CHARGING.

 

WORKING IN THE VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES    

 

DURING NORMAL OPERATION. FOR THIS REASON, IT IS IMPORTANT THAT YOU FOLLOW THESE INSTRUCTIONS EACH  

 

TIME YOU USE THE ROADSTART.

 

9

   The Roadstart must be placed in a well-ventilated area.

 

9

   To reduce the risk of a battery explosion, follow these instructions and those published by the battery manufacturer and the  

 

  manufacturer of any equipment you intend to use in the vicinity of the battery. Review the cautionary markings on these products and  

  on the engine.

1.2. 

  

PERSONAL PRECAUTIONS

 

RISK OF EXPLOSIVE GASES. A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY EXPLOSION. TO REDUCE THE RISK  

 

OF A SPARK NEAR THE BATTERY:

 

9

   NEVER smoke or allow a spark or flame in the vicinity of a battery or engine.

 

8

  

DO NOT 

permit the internal battery of the Roadstart to freeze. Never charge a frozen battery.

Warning!

Original Language Version

© Jack Sealey Limited

Refer to

 instruction 

manual

Do not expose 

to rain

Use in a well 

ventilated area

Corrosive

substance

Keep away 

from sparks 

and flame - 

battery could 

emit explosive 

gases

Wear eye 

protection

Wear

protective 

clothing

PBIW4600, PBIW6200 | Issue:2 (6)  04/11/19

Summary of Contents for PBIW4600

Page 1: ...gers or hands into the product 8 8 Do not expose the Roadstart to rain or snow 9 9 Use only recommended attachments Use of an attachment not recommended or sold by Sealey may result in a risk of fire electric shock or injury to persons or damage to property 9 9 To reduce the risk of damage to the electric plug or cord pull by the plug rather than the cord when disconnecting the Roadstart 9 9 To re...

Page 2: ... 1500hp diesel vehicles Rotomolded high durability casing with lifetime warranty Patented 4A microprocessor controlled speed charging and thermal runaway protection Unlike other Roadstart packs can be left safely on charge continuously Audible warning signals if the unit has been turned on for too long without being connected to a battery and reverse polarity Isolating rotary on off switch and ana...

Page 3: ...process ensure that the bonnet does not touch the metal part of the battery clamps or cut the insulation of the cables 5 5 3 Stay clear of fan blades belts pulleys and other parts that can cause injury 5 5 4 Determine which post of the battery is grounded connected to the chassis If the negative post is grounded to the chassis as in most vehicles see step 5 5 If the positive post is grounded to th...

Page 4: ...voltage for the vehicle to be jump started NOTE From this moment on there is voltage to the clamps 6 1 4 START THE ENGINE 6 1 4 1 Turn the ignition key for a maximum of 3 8 seconds Wait for a further minute before attempting to start again 6 1 5 DISCONNECTION fig 6 6 1 5 1 Disconnect the black clamp first followed by the red clamp 6 1 6 DISCONNECTION OF THE VOLTAGE SELECTOR fig 7 6 1 7 After start...

Page 5: ...ow gasses inside the batteries to disperse 3 To allow the batteries to cool down NOTE If you do not wait and or the starting attempt is too long you risk losing power performance is reduced by the second attempt and there is a risk of the fuse melting blowing If after 3 attempts the engine does not start if may be necessary to identify a further cause of the breakdown NOTE if the Roadstart is full...

Page 6: ...st provided for the connection of a portable lamp 12V maximum 16A or all other 12V accessories 8 1 3 Never completely discharge the Roadstart s batteries because The batteries do not have a memory effect Danger of irreversible sulphation 8 1 4 During the charge the clamps must never touch a metallic surface One or several poles in the charging plug may melt 8 2 CHARGER CONTROL PANEL fig 14 8 2 1 P...

Page 7: ...e way Contact your local solid waste authority for recycling information PROBLEM POSSIBLE CAUSE REASON SOLUTION The Roadstart won t jump start car Clamps are not making a good connection to the battery The Roadstart battery is not charged The vehicle s battery is defective The fuse has blown Check for poor connection to battery and chassis Make sure connection points are clean Rock clamps back and...

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