Sea-doo GTS 5815 Shop Manual Download

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Summary of Contents for GTS 5815

Page 1: ...MANUAL SP 5873 SPI 5875 SPX 5874 GTS 5815 GTX 5863 XP 5857 Lifho d in Canada www SeaDooManuals net ...

Page 2: ...SHOP MANUAL www SeaDooManuals net ...

Page 3: ...duced in any form without the prior written permission of Bombardier Inc OBombardier Inc 1995 I Printed in Canada Registered trademarks of Bombardier Inc 1 Loctitemis a trademark of Loctite Corporation I Snap on is a trademark of Snap on Tools Corporation GelcoteQD is a trademark of Gelcote International Limited www SeaDooManuals net ...

Page 4: ...e of Contents 06 00 1 01 Fuel Circuit 06 01 1 02 Air Intake 06 02 1 03 Carburetors 06 03 1 00 Table of Contents 07 00 1 01 Oil Injection System 07 01 1 02 Oil Injection Pump 07 02 1 00 Table of Contents 0840 1 01 Magneto System 08 01 1 02 Ignition System 08 02 1 03 Charging System 08 03 1 04 Starting System 08 04 1 05 Instrumentsand Accessories 08 05 1 09 PROPULSIONSYSTEM 10 STEERING SYSTEM 1 HULL...

Page 5: ... disk lock nut must be installed or replaced with new ones where specified If the efficiency of a lockingdevice is impaired it must be renewed This manual emphasizes particular informationdenoted by the wording and symbols WARNING Identifies an instruction which if not followed could cause serious personal injury including possibility of death vCAUTION Denotes an instruction which if not followed ...

Page 6: ...N HULL IDENTIFICATION NUMBER H I N It is located at right hand rear side of hull It is located on the upper side of the magneto housing ARRANGEMENT OF THIS MANUAL The manual is divided into 12 major sections 01 SERVICE TOOLS AND PRODUCTS 02 MAINTENANCE 03 TROUBLESHOOTING 04 ENGINE 05 COOLING SYSTEM 06 FUEL SYSTEM 07 LUBRIFICATION SYSTEM 08 ELECTRICAL SYSTEM 09 PROPULSION SYSTEM 10 STEERING SYSTEM ...

Page 7: ...s section and sub section detailed Sub sectiontitle to screw threads Inthis case nut must be torqued Page numberingsystem 08 ELECTRICALSYSTEM section to 145Nmm 107Ibfeft 01 MAGNETOSYSTEM sub sect on 1 First page of this sub section vCAUTION Pay attention to torque specifica tions Some of these are in Ibf in instead of Ibf fl Use appropriate torque wrench www SeaDooManuals net ...

Page 8: ... a part narne s base R e air intakesilencer bassfrom watercnft set Removescrewsholdingflameanester base suwonlo 31 33 Low Speed Screw cylinder headcovef Typical mention Service tool to be at top left corner indicates a general view which does not represent full detail Illustration always follows text it is pertained to Remove carburetors from intake manifold Repeat the same procedure st the outlet...

Page 9: ... of the different assemblies and in all cases may not repro duce the full detail or exact shape of the parts shown however they representparts which havethe same or a similar function vCAUTION These watercraft are designed with parts dimensioned in both the metric and the imperial systems When replacing fasteners make sure to use only those recommended by Bombar dier Mismatched or incorrectfastene...

Page 10: ...s Pusher P N 290 876 500 m ux M M 001091 APPLICATION All models P N 290 876 298 P N 290 876 557 P N 290 977 490 Ring halves PTO P1N 290 977 475 I Distance ring MAG P N 290 276 025 Screw M8 x 40 P N 290 840 681 Piston circlip installer A P N 295 000 077 B P N290877016 Q QCD A001 001061 APPLICATION A 587 engine B 657 X and 717 engines Pusher P N 290 876 605 m a AWP 002 034 APPLICATION All models Bom...

Page 11: ...95 000 001 0NOTE This tool is also used for the impeller F001008 023 APPLICATION All models Distancegauge P1N 290 876 826 m WI APPI ICATION MI 017 9 587 and 717 engines Puller P N 290 876 487 rn T MO1001 018 APPLICATION All models Alignment tool P I N 295 000 089 m MOl011099 APPLICATION All models Piston pin puller P I N 295 000 105 m a Replacement pans 1 Locatingsleeve IPIN 290877 180 2 Expansion...

Page 12: ...r P N 295 000 076 I A001 001090 APPLICATION All models Fool 001076 657 X engine IGear holder A000 002042 All models Pliers rn P N 295 000 070 FGQ1003043 APPLICATION All models Pliers P N 295 000 054 F001001086 APPLICATION All models 0NOTE This tool isalso used for the propulsionsystem www SeaDooManuals net ...

Page 13: ...odels Pliers P I V 295 000 069 m FW1003044 APPLICATION All models Impeller shaft holder P N 295 000 082 0 Fool Wl032 APPLICATION All models Bearing seal installer P I N 295 000 107 APPLICATION All models Impeller shaft guide P1N 295 000 002 m a aB m i o o a m APPLICATION All models Pliers rn P1N 295 000 054 Fool 001M u APPLICATION All models 0NOTE Thistool isalso used for the fuel system www SeaDo...

Page 14: ...Coil centeringtool P1N 290 876 922 m A001001Ocn APPLICATION All models Cylinder aligningtool P N 290 876 902 0 0 0 0 0 0 0 0 AOWOO1008 APPLICATION All models Stroboscopictiming light P1N 295 000 078 A001001C92 APPLICATION All models Dial indicator TDCgauge m P N 295 000 065 A000 001 o w APPLICATION All models Digital induction type tachometer P I N 295000 100 FODl001062 APPLICATION All models Digi...

Page 15: ...ON All models Feeler gauge 45 Not sold by Bombardier FW1W1066 APPLICATION All models Spark tester Not sold by Bombardier Superex Canada Ltd NO 15 785 FWl W l 063 APPLICATION All models Slide hammer puller Not sold by Bombardier Snap on Handle CJ93 1 Hammer CJ125 6 Claws CJ93 4 0NOTE This tool is also used to pull out impeller shaft seal FWl008 036 APPLICATION All models Protective mat P I N 295000...

Page 16: ...00 114 FWl 001033 APPLICATION All models Pump gauge tester fuel1oil reservoirs m P1N 295 000085 FW1001 034 APPLICATION All models Screwdriver Not sold by Bombardier Snapon SDD143 FW1 W l OBI APPLICATION All models Lighted adjustable mirror Not sold by Bombardier Snapon 50101 m 1 Fool001061 APPLICATION All models www SeaDooManuals net ...

Page 17: ... to Shop Manualsection 09 01 FWlW9025 APPLICATION All models Hacksaw Not sold by Bombardier Sna on H 3 P FOOl W1068 APPLICATION All models Machinist s square Not sold by Bombardier F002 w 1 006 APPLICATION Models equipped with reverse Fitting remover Not sold by Bombardier Do it yourself Refer to Shop Manualsection 09 01 Deep socket 14 mm 9116 in Deep socket 14 mrn 9116 in1 Q Fool 009 099 APPLICAT...

Page 18: ...All models Beach wheels P N 295 000 005 m Fool 001 007 APPLICATION All models Lift kit A P I N 295 100 012 B P N295100013 FW1 001069 APPLICKI ION A SP and XP series B GTS and GTX models Tie down 1 50 m 5ft long P I N 295 100010 APPLICATION All models Tie down with ratchet 3 60 m 12 ft long P I N 295 100011 APPLICATION All models www SeaDooManuals net ...

Page 19: ...rews Intake grate screws Engine support screws lmpeller housingI hull nuts Steering nozzle screws Reversegate screws High strength threadlocker m P N 293 800005 Loctite 271 red 10mL AOOO W l 102 APPLICATION lmpeller shaft thread Steering stem 1stem arm screw GTSI GTX High temperature threadlocker m P1N 290 899788 Loctite648 green 5g AOOO 001 121 APPLICATION Crankcase plug at end of rotary valve sh...

Page 20: ... N 295 500 110 m MOl 001 068 APPLICATION Mating surfaces of cylinders and crankcase Crankcase halves Pipe sealant P IN 293 800018 E m Loctite 592 AOW 001 104 APPLICATION Plug on impeller housingcover Plastic fitting tool PI N 295 000 086 on impeller housing cover Cooling system fittings Heat resistant sealant P I N 413 709200 Dow Corning 736 AGm00113a APPLICATION Tuned pipe of XP and GTX models Di...

Page 21: ...face of starter arma ture shaft splines Anti seize lubricant P1N 293 800 023 m Loctite anti seize lubricant 12 oz 4540 M01Wt 043 APPLICATION Crankshaftthread I PTOflywheel Crankshaft bearingseat Spark plug threads Ignitionhousingcover screws Penetrating lubricant P I N 293 600 016 Bombardier Lube M01001028 APPLICATION Throttle cable Wear ring when new Corroded parts Water flooded engine Storage Se...

Page 22: ...3 800 006 Dow Corning Clear FWl001M8 APPLICATION Ride shoe screws Sponson Primer P I N 293 530 012 Sikaflex Primer449 Fool001050 APPLICATION Water tank trap 1body surface GTSI GTX models Rear baffle I body surface GTSI GTX models Sealant P I N 293 530 011 m Sikaflex Sealant221 M01001W9 APPLICATION Water tank trap I body surface GTSI GTX models Rear baffleI body surface GTSI GTX models Sealant adhe...

Page 23: ...1082 APPLICA1 ION A All models B XP model C SPX model SMC spray paint A Teal P N 293 500 068 rn B Green P N 293 500 074 m Sea Doo paint MO1 W1026 APPLICATION A GTS model B GTX model Spray paint for metallic parts only A White P N 293 500 029 m B Purple P N 293 500 020 m Sea Doo paint FW1 W1026 APPLICATION A Engine assembly B Tuned pipe and muffler Gun Kote Not sold by Bombardier Kal Gard Coating M...

Page 24: ...DUCTS Sub section 03 SERVICE PRODUCTS Gelcoat liquid A 1 liter super white P1N 293 500075 B 1 liter bright yellow P 1N 293 500081 C 1 liter teal P I I V 293 500069 APPLICATION A All models B XP model C SPX model www SeaDooManuals net ...

Page 25: ...INTENANCE Sub section 00 TABLE OF CONTENTS PERIODICINSPECTIONCHART 02 01 1 FLUSHINGAND CARE 02 02 1 FLUSHING 02 02 1 PROCEDURE 02 02 1 CARE 02 02 2 WATER FLOODED ENGINE 02 03 1 STORAGE 02 04 1 www SeaDooManuals net ...

Page 26: ... Servicing period is given in hours Shade area shows the maintenance frequency O Every 10 hours in salt water use These items have to be initiallycheckedafter 25 hours Thereafter servicing to be made as specified in this chart O Daily flushing in salt water or foul water use www SeaDooManuals net ...

Page 27: ...ne Make sure engine operates during entire proce dure PROCEDURE WARNING Perform this operation in a well ventilated area Do not touch any electrical parts or jet pump area when engine is running 1 Clean jet pump by spraying water in its inlet and outlet and then spray BOMBARDIER LUBE lubri cant WARNING Always remove safety lanyard cap from switch to prevent accidental engine start ing before clean...

Page 28: ...han 5 minutes Drive line seal has no cooling when watercraft is out of water 8 Close the water tap then stop the engine vCAUTION Always close the water tap before stopping the engine Follow this procedure exactly otherwise severe engine damage could oc cur 9 Unlock and remove coupler hose Reinstall dust cap over fitting spigot 10 Wipe off any residualwater on the engine 11 Reinstallseqt and proper...

Page 29: ...when trouble shooting for water intake in the bilge area confirm that all hoses are properly secured to the fittings 7 Check monitoringbeeper operation by jumping ter minalof thermosensorwire to ground Beeper must operate At everyverification of monitoring beeper alwaysapply dielectric grease on thermosensorconnector Verify wire terminal on connector for tightness If too loose squeeze terminal sli...

Page 30: ...rting motor overheat ing the cranking period should not exceed 5 10 seconds and a rest period of 30 seconds should be observed between cranking cycles 0NOTE If engine does not start after several at tempts check ignition system for spark occu rence Refer to ELECTRICAL SYSTEM 08 02 Check crankshaft if needed it can become misaligned or deflected Refer to ENGINE 04 03 After engine has started spray ...

Page 31: ...nd Engine Internal Lubrication Cooling system has to be flushed with fresh water to prevent salt sand or dirt accumulation which will clog water passages This will be achieved with the coupler hose P N 295 500 258 V C A U T I O N Never flush a hot engine Engine must be lubricated to prevent corrosion on internal parts This will be achieved by spraying BOM BARDIER LUBE lubricant P I N 293 600 016 t...

Page 32: ...Pull plugfrom air intake silencer cover 9 Spray BOMBARDIER LUBE lubricant through air intake silencer cover keeping engine at fast idle Pull plug Air intake M01 M 6 077 Lubrication of engine should be done at least for 1 minute After approximately half a minute close fuel valve to run engine out of fuel while lubricating vCAUTION When engine begins to run irre gularly because of fuel starvation im...

Page 33: ...to the hull touch up paint and Gelcote repair kit are available Refer to SERVICE TOOLS AND PRODUCTS 01 02 Replace damaged la bels decals Wash the body with soap and water solution only use mild detergent Rinse thoroughly with fresh water Remove marine organisms from the hull Apply a nonabrasive wax vCAUTION Never clean apparent fiberglass and plastic parts with strong detergent degreasing agent pa...

Page 34: ...eswhere shown OR Disconnect hose ontop of muffler and pour some antifreeze liquid inside muffler Reconnect hose on water injection hose m l w404a Water inlet hose Raise all hoses above the highest point of tuned pipe and temporarilytie them together Insert a funnel into inlet hose going to the water inlet fitting at tuned pipe Pour about 2 liters 112 gal of antifreeze solution through the funnel T...

Page 35: ...sing completely Excessive rotary valve clearance Internalengine damage Shearedflywheel key Incorrect rotaryvalve timing Faulty rev limiter Ignition coil integrated CDI box Generatingcoil defective REMEDY Replace reinstall Check wiring then replace fuse Check wiring then replace MPEM and fuse Check recharge Check clean tighten Check refer to section 02 03 Check refer to section 08 04 CheckI repair ...

Page 36: ...cleanladjust refer to section 06 03 Check test replace refer to engine section 04 03 and 04 04 Check replace Tighten carburetor s1 Check adjust choke cable Check clean replace Check 1clean adjust refer to section 06 03 Check refer to section 06 03 Check replace refer to section 04 04 Check adjust refer to section 07 02 Turn fuel valve to OFF position Check refer to section 06 03 Check refer to sec...

Page 37: ... system restriction Water in fuel or oil Debris in needle valve Impeller leadingedge damaged Twisted crankshaft OTHER OBSERVATION Engine RPM too high Jet pump cavitation Jet pump ventilation POSSIBLECAUSE Faulty rev limiter Improper impeller pitch toolow Damagedleadingor trailing edge of impeller Air leak of pump housing or ride shoe OTHER OBSERVATION REMEDY Check refer to section 08 02 Check repl...

Page 38: ...SEMBLY 04 02 7 SQUISH AREA 04 02 12 BOlTOM END 587 ENGINE 657 X ENGINE 717 ENGINE CRANKSHAFT MISALIGNMENT AND DEFLECTION DISASSEMBLY CLEANING INSPECTION ASSEMBLY ROTARY VALVE 04 04 1 GENERAL 04 04 2 lNSPECTIONON WATERCRAFT 04 04 2 DISASSEMBLY 04 04 3 CLEANlNG 04 04 5 INSPECTION 04 04 5 ASSEMBLY 04 04 5 EXHAUSTSYSTEM 04 05 1 TUNED PIPE REMOVAL 04 05 2 EXHAUST MANIFOLD REMOVAL 04 05 2 TUNED PIPE REP...

Page 39: ...d a spark might ignite them and possibly cause per sonal injuries Itis recommendedto disconnect elec trical connections prior to disconnecting fuel lines First remove BLACK negative cablefrom batten then RED positive cable Remove battery holding straps and vent line then with draw battery Disconnectthermosensor wire and spark plug cables Connect spark plug cables on grounding device Magneto housin...

Page 40: ...own Weld a lock washer here Fool O W 010 Old spark plug Remove spark plugs and replace by special tools Hook a sling into holesof special tools Using a chain block a hoist or other suitable equip ment slightly lift engine to ease the remainingcompo nent removal vCAUTION Take care not to damage cable or oil injection hoses Installa hose pincher to oil supply hoses of oil injection pump and rotanjva...

Page 41: ... or whenever removing the engine always use en gine jet pump alignment tool P N 295 000 089 to check alignment Positive Starter Cable Torque nut of positive starter cable to 6 Nom 53 Ibfoin Apply neoprene grease on nut Engine Jet Pump Alignment Alignment is necessaryto eliminate possiblevibration and or damage to components Check alignment of engine usingalignment tool Alignment tool P N 295000089...

Page 42: ...de the housingto eliminate possible corrosion Final Inspection Check throttle cable condition and lubricate cable with BOMBARDIER LUBE lubricant After its installation properly adjust and bleed oil injection pump as speci fied in LUBRICATION SYSTEM 07 02 Pressure test fuel system refer to FUEL SYSTEM 06 01 Secure vent line to the battery Ensure vent line is not kinked or obstructed If the alignmen...

Page 43: ...Section 04 ENGINE Sub section 02 TOP END TOP END www SeaDooManuals net ...

Page 44: ... 2 Cylinder Head Cover and Cylinder Head Remove cylinder head cover 0NOTE With 657 X and 717 engines cylinder head screws secure also cylinder head cover If shells sand salt or any other particlesare present in cylinder head cleanwith avacuum cleaner Remove cylinder head If shells sand salt water or any other particles are present in cylinder cooling jacket cleanwith a vacuum cleaner Remove cylind...

Page 45: ...s Fully thread on puller handle Insertextractor spindle into the piston pin slide the expansion sleeve PI N 290877 040 onto Rotate spindle until extracting nut can be removed the spindle Remove spindle and extractor sleeve from piston Screw in extracting nut PI N 290 877 115 with the pin movable extracting ringtowards spindle Carefully remove the piston PISTON PIN PULLER P N 296 000 106 Expansions...

Page 46: ...pindle into the piston pin Screw extracting nut P N 290 877 1 15 with the movableextracting ringtowards spindle Hold puller firmly and rotate puller handle to pull piston pin CLEANING Discard all gaskets and O rings Clean all metal components in a solvent Clean water passages and make sure they are not clogged Remove carbon deposits from cylinder exhaust port cylinder head and pistondome Clean pis...

Page 47: ...measure is ton at 25 mm 1 in3 below skirt Cylinder Out of Round end perpendicularly 900 to piston pin Measure cylinder at 16 mm 518in below its top edge Using a cylinder bore gauge measure cylinder diam eter at 16 mm 518 in from top of cylinder Measure diameter in piston pin axis direction then perpendicu larly 90 to it If the difference between readings exceed specification cylinder should be reb...

Page 48: ...s bottom ring To determine gasket thickness refer to the identifica tion holes on the gasket 1 9 1 Rectangular ring Feeler bottom Fool 003m3 gauge Ring End Gap Position ring halfway between exhaust port and top of cylinder 0NOTE In order to correctly position ring in cylin der use pistonas a pusher Using a feeler gauge check ring end gap If gap ex ceeds specified tolerance rings should be replaced...

Page 49: ...se any suitable 23 mm go5 in diameter pusher as a tool Make sure thrust washers are present each side of needles Pusher Fool 003 108 Insert piston pin into piston until it comes flushwith inward edge of piston hub Warm pistonto approximately 50 60 C 122 140 F and install it over connecting rod Insertextractor spindle intothe pistonpin screw on extracting nut Rotate handle to pull piston pin carefu...

Page 50: ...ll Engines 5 Circlip Secure remaining circlip taking into consideration the following vCAUTION To minimize the stress on the cir clips install them so that their openings are located at 6 o clock at bottom Circlip opening at 6 o clock at bottom Foal 003 031 WARNING Always wear safety glasses when installing piston circlips vCAUTION Always use new circlips At in stallation take care not to deform t...

Page 51: ...Position end of tool against pistonpin opening Firmly hold pistonagainsttool and pushtool pusher to insert circlip into its groove Installingcirclip M01003W4 3 7 8 9 Piston Ring and Cylinder Ring end gap aligned with piston locating pin Slide cylinder over piston To easily slide cylinder over piston installon pistonring compressor P IN 290 876 972 for 587 engine or P N When reassemblingcylindersto...

Page 52: ... to 24 Norn 17 lbfmft Torque screwsto 24 Norn 17 lbfoft MO1W3 113 587 Engine 2 11 I 2 Cylinder Head Screw and O ring Apply synthetic grease P N293 550 010 belowscrew head and threads Apply Loctite 515 Gasket Eliminatorin cylinder sleeve O ringgroove Install cylinder head and torque screws to 24 Nom 17 Ibfeftl as per following illustratedsequence 687 ENGINE Torque to 24 Nmrn 17 Ibfopi FWl OM MO Mak...

Page 53: ...nstallflame arrester support threads Torquecylinder headcoverscrewsto 9 Nom 80Ibfoin Install cover over cylinder head Apply Loctite 242 as per following illustratedsequence blue below screw head 657 X and 717 Engines 2 12 Cylinder Head and O ring Make sure to install O rings around spark plug holes and cylinder head O ring where shown Apply Loctite 515 Gasket Eliminator in cylinder sleeve O ringgr...

Page 54: ...cified tolerance Fool OW 220 vCAUTION Do not use acid core solder the acid can damage the piston and cylinder Take another measurement at the opposite side of the piston Repeat procedurefor the other cylinder The lowest and the highest values of both cylinders must be within the specified range If the squish gap is increased a loss in power will occur while too small a squish gap will lead to deto...

Page 55: ...Section 04 ENGINE Sub section 03 BOTTOM END BOTTOM END 587 ENGINE Lithium grease 10 10 N m FWl003 161 88Ibf in www SeaDooManuals net ...

Page 56: ...Section 04 ENGINE Sub Section 03 BOTTOM END 657 X ENGINE Lithium grease 10 10 Nmm Fool 003002 88Ibf in www SeaDooManuals net ...

Page 57: ...Section 04 ENGINE Sub section 03 BOTTOM END 717 ENGINE Loctite 11 Lithium 88Ibfein Fool QO3006 www SeaDooManuals net ...

Page 58: ...displacements With the other hand slowly rotate engine by PTO flywheel Lay 1 hand over screwdriversto feel movement M01003064 As soon as one piston starts going up the other must immediately go down Any interval between strokes indicates a misaligned crankshaft Or to accurately check crankshaft alignment proceed as follows Remove ignition housing cover Remove MAG flywheel nut Refer to ELECTRICAL S...

Page 59: ...e plate from crankcase Crankshaft Alignment at Connecting Rod Rotary valve cover and valve Journal Crankcase retaining screws Such misalignment may cause a crankshaft hardto be Insert screwdrivers between crankcaselugs and pry to manually turned Verification can be done by measur separate halves being careful not to damage precision ing deflection each end of crankshaft Refer to Inspec machined su...

Page 60: ...g or distance ring installa tion lubricatetheir inside diameters Puller MAG side ring halves PIN 290876298 PI N 290276025 Protective cap Distance ring P N 2908765571 MAG side P1N 290 841 201 Ring bothside Screw M8 x 40 P1N 290977490 P I N 290840681 PTO side ring halves FWl W l 00B P N 290977475 0NOTE If bearings are to be replaced they can be quickly removed using an air hammer CLEANING Discardall...

Page 61: ... for scoring pitting connecting rod journal chipping or other evidence of wear Make sure plastic cage is not melted Rotate and make sure they turn smoothly If crankshaft and or components are found defective it must be repaired by a specialized shop or replaced The inspection of engine bottom end should include the following measurements deflection max 002in Connecting Rod Straightness Align a ste...

Page 62: ...kshaftwhere bearingfits Prior to installation place bearings into a container filled with oil previously heated to 75OC 167 F This will expand bearing and ease installation Or as an alternate method apply heat with a propane torch Lay bearing on a steel plate then heat plate through bearing bore until smoke is noticed from bear ing Install bearing carefully on crankshaft CAUTION Immediately stop h...

Page 63: ...ive pins of bearings whereapplicable are properly installed in crankcase recesses at assembly 2 Crankcase Crankcase halves are factory matched and therefore are not interchangeable oravailable as single halves Prior to joining crankcase halves apply a light coat of Loctite 515 on mating surfaces Do not apply in excess as it will spread out inside crankcase 0NOTE On aluminum material it is recommen...

Page 64: ... screws to 24 Nom 17 Ibfoft as per engine support following illustrated sequence 8 Screw Torque 2 M I 0 crankcase screws to 40 Nom 30 Ibfoft Install starter before engine support Torque to 40 Nam 30Ibfoft Fool 003 012 1 10 Stud At assembly in crankcase apply Loctite 515 on stud threads Torque to 10 Nom 88Ibfoin 11 Fitting If inlet and outlet oil fittings of rotary valve shaft have been removed fro...

Page 65: ...Section 04 ENGINE Sub Section 04 ROTARYVALVE ROTARY VALVE www SeaDooManuals net ...

Page 66: ...ry valve cover clear ance One with a 45 feeler gauge the other one with solder 45 FEELER GAUGE METHOD Remove O ring from rotary valve cover Remove intake manifold from rotary valve cover Reinstall cover in placeWITHOUT its O ringand torque screws to 20 Nem 15 Ibfeft Feeler gauge blade from 0 25 mm 010 in to 0 35 mm 014in thickness should fit between rotary valve and cover Insert feeler gauge blade...

Page 67: ...ry Contact your dealer or distributor Manually feel backlash at 1 position then turn crank shaft about 118turn and recheck Continue this way to complete 1 revolution Backlash must be even at all positions Otherwise overhaulengine to find which part is faulty gear rotary valve shaft or crankshaft with excessive deflection DISASSEMBLY 3 4 Rotary Valve Shaft and Snap Ring To remove rotary valve shaft...

Page 68: ...as Snap on noCJ 950 as illustrated Slide off distance sleeve remove snap ring and press shaft out Bearingextractor FW1003 167 Snap on CJ 950 CAUTION Ensure that rotary valve shaft is perfectly perpendicular with press tip or dam age will occur 9 Bearing 0NOTE Do not remove plug against bearing in upper crankcase half FWI 0d3 168 1 this plug End bearingcan be easily removed using the following sugg...

Page 69: ...ted Rotate them and make sure they turn smoothly 10 Gear Visually check gear wear pattern It should be even on tooth length all around Otherwise it could indicate a bent shaft check deflection Replacegear if damaged Check for presence of brass filings in gear housing Rotary Valve Cover Clearance Refer to inspection on watercraft at the beginning of this sub section Rotary Valve Shaft Deflection De...

Page 70: ...een removed clean plug and crankcase hole with Loctite Safety Primer P N 293 800 0191 Apply Loctite Primer T and Loctite648 green inside crankcase hole then press plug into crankcase 3 11 Rotary Valve Shaft and Seal Apply lithium grease on seal lips Position seal with shielded portion against shaft splines 3 7 8 Rotary Valve Shaft Snap Ring and Bearing Install ball bearing as illustrated Install s...

Page 71: ...nlet ports Therefore its efficiency will depend on the precision of its installation IDENTIFICATIONOF THE ROTARY VALVE To install rotary valve shaft in crankcase use a pusher P N 290 876 605 There is no identification code on the valves To find out the duration placean angle finder on the valve and measure the valve cut out angle or use the following templates Watercraft Model SP 5873 SPI 5875 GTS...

Page 72: ...Section 04 ENGINE Sub section 04 ROTARY VALVE 290 924 502 actual size 290 924 508 actual size www SeaDooManuals net ...

Page 73: ...e on degree wheel and mark crankcase at this point WATERCRAFT MODEL SP 5873 SPI 5875 GTS 5815 SPX 5874 XP 5857 GTX 5863 2nd Find 1 3 0 Opening mark on degree wheel and mark here Fool 003 121 2 of degree wheel here For the following instructions let s use these specifi cations as example OPENING 130 BTDC ONOTE Do not rotate the crankshaft CLOSING 65 ATDC Proceedas follows For closing mark first ali...

Page 74: ... over then reinstall on splines to obtain best installation position Apply BOMBARDIER ROTAXinjectionoil on rotaryvalve before reassembling rotary valve cover Remove TDC gauge 1 2 12 Rotary Valve Cover Screw and 0 ring Install O ring and cover then torque screws to 20 Nom 15 Ibfoft in a criss cross sequence 0NOTE For the 587 engine install engine in wa tercraft first then install rotary valve cover...

Page 75: ...Section 04 ENGINE Sub section 05 EXHAUSTSYSTEM EXHAUST SYSTEM Loctite 162 Ibf in FWl W3 170 www SeaDooManuals net ...

Page 76: ...pipe retaining screw s from exhaust manifold side 10 Tuned Pipe Head XPand GTX Models Remove tuned pipe head 11 Tuned Pipe Head All Other Models Withdraw tuned pipe in a forward and rotating move ment 12 Tuned Pipe Cone XP and GTX Models Withdraw tuned pipe cone from backward EXHAUST MANIFOLD REMOVAL 9 14 LockWasher and Screw Remove 8 screws and lock washers then withdraw exhaust manifold TUNED Pl...

Page 77: ...ned prior to finalizing manifold installation 20 Gasket Apply synthetic grease on screw threads Make sure that gasket is properly located on exhaust Install and torque screws to 24 Nem 17 Ibfmft as per manifold priorto finalizing pipe installation following illustratedsequence 12 T n e d Pipe Cone XPand GTX Models 16 Sealing Ring XP and GTX Models Make sure to installsealing ring on tuned pipe con...

Page 78: ...r and clamp Positionclamp as illustrated Do nottighten clampyet With hose removed align cone outlet with muffler inlet 0NOTE Due to exhaust cone angle it may have to be rotatedto obtain alignment Push cone until it touches tuned pipe then tighten exhaust collar clamp and torque to 10 Nom 88Ibfmin vCAUTION There must be no gap between tuned pipe cone and tuned pipe head 0NOTE Exhaust collar clamp n...

Page 79: ...ction 05 COOLING SYSTEM Sub section 00 TABLE OF CONTENTS COMPONENTS 05 01 1 587 ENGINE 05 01 1 657 X ENGINE 05 01 2 717 ENGINE 05 01 3 GENERAL 05 01 4 CIRCUIT 05 02 1 GENERAL 05 02 1 www SeaDooManuals net ...

Page 80: ...Section 05 COOLING SYSTEM Sub section 01 COMPONENTS COMPONENTS 587 ENGINE www SeaDooManuals net ...

Page 81: ...Section 05 COOLING SYSTEM Sub section 01 COMPONENTS 657 X ENGINE www SeaDooManuals net ...

Page 82: ...Section 05 COOLING SYSTEM Sub section 01 COMPONENTS 717 ENGINE www SeaDooManuals net ...

Page 83: ...fitting or by measuring its To cut or secure nOn reusableOetiker lamps of inside diameter Refet to the following illustrationand ing system hoses use pliers P1N 295 000 070 chart Securingclamp FOOl 00100J FOOlW l 0 0 4 2 Fitting Spigot The fitting spigot is usedto flushcoolingsystem Refer to MAINTENANCE02 02 3 Elbow Fitting Water injection used on exhaust system cools the exhaust gases to obtain m...

Page 84: ...tem before entering the engine cooling jackets Water enters cylinder coolingjacket through passages located below exhaust ports from tuned pipe Water enters cylinder Drain hose 0010 5 cooling jacket Nowater enters crankcase For a complete view of cooling system arrangement refer to the next pages for each engine model vCAUTION Never modify cooling system ar rangement otherwise serious engine damag...

Page 85: ...Temperature sensor activates monitoringbeeper when Uppermost point of circuit temperature exceeds www SeaDooManuals net ...

Page 86: ...ng Water injected direct1 into exhaust gas for noise reductionand performance improvement CoolingSystem Indicator s CSI Small stream of water flows out of leed outlet s located near stem eyelet utlet fittings ter flow engine is stopped Pressurezone FW1001046 www SeaDooManuals net ...

Page 87: ...eadto Water flows throughtuned pipe and manifold Enginewater inlet hose Water injecteddirectly Into exhaust gas for noise reduction and performance improvement Cooling System Indicator CSI Small stream of water flows out of bleedoutlet located near stem eyelet utlet fittings ter flow Tuned pipe bleed hose injectswater into mufflerto cool exhaust components Pressurezone mo1001019 www SeaDooManuals ...

Page 88: ...PRESSLlRlZATlON 06 01 4 AIR INTAKE 06 02 1 REMOVAL 06 02 2 ASSEMBLY 06 02 2 CARBURETORS 06 03 1 587 ENGINE 06 03 1 657 X ENGINE 06 03 2 717 ENGINE 06 03 3 GENERAL 06 03 4 CARBURETOR REMOVAL 06 03 4 CLEANING 06 03 4 DISASSEMBLYAND INSPECTION 06 03 4 PUMP VERIFICATION 06 03 4 CARBURETOR ASSEMBLY 06 03 5 CARBURETOR INSTALLATION 06 03 7 ADJUSTMENTS 06 03 8 www SeaDooManuals net ...

Page 89: ...Section 06 FUEL SYSTEM Sub section 01 FUELCIRCUIT FUEL CIRCUIT www SeaDooManuals net ...

Page 90: ...place notch side of plier on clamp embossment and squeeze plier WARNING Vent tube must be in place to pro vide proper bilge ventilation TYPICAL All Models Presson vent tube Turn the fuel valve to OFF position GI C WARNING The engine must not be running and fuel valve must be set to OFF position Gasoline is flammable and explosive under certain conditions Always work in a well ventilated area Do no...

Page 91: ...gefrom the fuel filter INSPECTION 4 5 Gear Clampand Filler Neck Hose Verify fuel filler neck hose for damage Always ensure that clamps are well positioned and tightened Torque clamps to 4 5 N m 40 Ibfmin 6 Pressure Relief Valve This valve will eliminate fuel spillage when the water craft is upside down If pressure is built up in fuel system the valve should open at 10 kPa 1 5 PSI to release the pr...

Page 92: ...nk and movetank forward Removehosesfrom bafflepick upand disconnectfuel sensor wiring harness if applicable Remove lower clamp from baffle pick up adapter and pull out baffle from fuel tank Remove upper clamp from adapter and slide adapter from baffle Inspect filter of baffle pick up Clean or replace as ne cessary ASSEMBLY Assembly is essentially the reverse of disassembly procedures However pay p...

Page 93: ...bbles will indicate leak location 0NOTE The system must maintain a pressure of 34 kPa 5 PSI during 10 minutes Never pressu rize over 34 kPa 5 PSI Reconnectfuel tank inlet vent hose to body WARNING If any leak is found do not start the engine and wipe off any fuel leakage Fail ure to correct a leak could lead to an explosion Do not use electric powered tools on watercraft unless system has passed p...

Page 94: ...Section 06 FUEL SYSTEM Sub section 02 AIR INTAKE AIR INTAKE www SeaDooManuals net ...

Page 95: ... models remo ve choke cable from flame arrester base ASSEMBLY Assembly is essentially the reverse of removal proce dures However pay particular attention to the follow ing CAUTION Do not modify air intake system otherwise calibration will be affected 7 10 Flame Arrester Base and Screw Apply Loctite515 on mating surfacesof flame arrester base Apply Loctite 242 blue on screws and torque to 10 Nam 88...

Page 96: ...Section 06 FUEL SYSTEM Sub section 03 CARBURETORS CARBURETORS 587 ENGINE www SeaDooManuals net ...

Page 97: ...Section 06 FUEL SYSTEM Sub section 03 CARBURETORS 657 X ENGINE www SeaDooManuals net ...

Page 98: ...Section 06 FUEL SYSTEM Sub section 03 CARBURETORS 717 ENGINE www SeaDooManuals net ...

Page 99: ...etor from intake manifold CLEANING The entire carburetor should be cleanedwith a general solvent and dried with compressed air before disas sembly CAUTION Be careful at carburetor cleaning not to remove paint Paint removal will cause carburetor to rust very rapidly Repaint if neces sary Carburetor body andjets should be cleaned in a car buretor cleaner following manufacturer s instruction WARNING ...

Page 100: ...d blow carefullywith compressedair low pressure Replace filter if damaged CARBURETOR ASSEMBLY Using a suitable pump gauge tester perform the fol When assembling pump ensure to properly osition lowing test proceedingas follows components together Referto previous illustrations if necessary Install pump gauge tester PIN295 000083 on pulse nipple 6 7 Choke Plate and Throttle Plate Pump tester until i...

Page 101: ... gauge Installon mlo06m inlet nipple If release pressure is not within specification check control lever adjustment Replacespringas necessary vCAUTION Do not stretch or cut spring LEAK TEST Needle valve must stand a pressureof 69 kPa 10 PSI for 30 seconds Otherwise hold carburetor upside down pour oil over needle valve and apply pressure Check for bubbles If they come from seat or O ring bubbleswi...

Page 102: ...ket s1to intake manifold 0NOTE OnSPX GTXmodels synchronizecarbu retor before installation Refer to twin carbure tor synchronization SPX GTX models Single Carburetor Model Only Install lock washers and apply Loctite 242 blue on threadsthen torque nuts to 25 N m 18 Ibfoft Twin Carburetor Models Only Apply LoMite242 blue on screw threads Then install screws with lock washers and torque to 20 N m 15 I...

Page 103: ... FUEL SYSTEM 06 01 ADJUSTMENTS Throttle Cable Lubricate cable with BOMBARDIER LUBE lubricant Tighten jam nuts and torque to 3 N m 27 Ibfmin 0 NOTE Grease carburetor linkage at both ends with synthetic grease PIN 293 550 010 Connect linkage between both carburetor levers En sure both throttle plates are still in closed position 0NOTE The linkage installation is done with the marks located near PTO ...

Page 104: ...n throttle lever is fully re leased at handlebar After throttle cable adjustment always proceed with oil injection pump adjustment Referto LUBRICATION SYSTEM 07 02 vCAUTION Improper oil injection pump syn chronization with carburetor can cause seri ous engine damage 2 Low Speed Screw 657 X ENGINE screw FOOI W6 MI speed screw www SeaDooManuals net ...

Page 105: ... I N 295 500 258 Check that engine idles and runs smoothly Make sure engine reacts quickly to throttle lever depression If necessary readjust low speed screw f114turn 0NOTE On twin carburetor engines both low speedscrews must beadjustedexactlythe same way Never adjust screws more than 114turn at atime 14 High Speed Screw The high speed screw is sealed with a plastic cap that allows an adjustment o...

Page 106: ... flame ar rester and air intake silencer are installed On twin carburetor there is Only Start engine and bring to normal operating tempera 0one idle speed screw ture CAUTION If watercraft is out of water water must be supplied to cool engine with coupler hose P N 295 500 258 Turn screw so that engine idles at 1500 RPM if water craft is in water If watercraft isout of water referto the following ch...

Page 107: ...F CONTENTS OIL INJECTIONSYSTEM 07 01 1 GENERAL 07 01 2 OIL SYSTEM PRESSURIZK170N 07 01 2 OIL INJECTIONPUMP 07 02 1 REMOVAL 07 02 2 DISASSEMBLY 07 02 2 CLEANING 07 02 2 ASSEMBLY 07 02 2 ADJUSTMENTS 07 02 3 CHECKING OPERATION 07 02 4 www SeaDooManuals net ...

Page 108: ...Section 07 LUBRICATION SYSTEM Sub section 01 OIL INJECTION SYSTEM OIL INJECTION SYSTEM www SeaDooManuals net ...

Page 109: ...d end before reinstallation Pressure Test Proceed as follows Fill up oil reservoir Install a hose pincher to rotary valve shaft oil supply hose Install a hose pincher to rotary valve shaft oil return hose Install a hose pincher to oil injection pump supply hose Connect pump gauge tester to check valve of oil injection reservoirvent TYPICAL Connect pump to check valve Pressurize oil system to 21 kP...

Page 110: ...BRICATION SYSTEM Sub section 02 OIL INJEC TION PUMP OIL INJECTION PUMP EL Twin Carbs Single Carb 8 Nmrn 71 Ibfoin PARTS IN ILLUSTRATIONMARKEDWITH X ARE NOTAVAILABLE AS SPARE PARTS M O T 008 013 www SeaDooManuals net ...

Page 111: ...rew lock nut I CLEANING Discard all seals and O rings Clean metal components in a solvent ASSEMBLY 3 4 5 Oil Injection Pump Intake Manifold and Screw Install oil injection pump to intake manifold Torque screws to 6 Nom 53 Ibfoin vCAUTION Whenever oil injection lines are removed always makethe routing as shown TYPICAL Oil injection lines 1 2 Oil Pump Gear and Lock Nut Installgear to oil injectionpu...

Page 112: ... pump adjust ment isvery important Any delay inthe open ing of pump can result inserious engine damage Bleeding CAUTION Oil injection system must be bled and adjustment checked before operating en Turn idle speed screw 2 turns gine Turn cable adjustment screw to align marks on pump Ensureoil injectionreservoir is sufficiently filled 0NOTE A mirror may be used to facilitate this Installa dry rag be...

Page 113: ...t counterclockwiseat 1500 RPM for atotal time of 30 seconds 0 NOTE To ensureaccuracyof test oillinesshould be completely filled before startingtest Compare the results with the chart below If oil pump is out of specification replace it If not remove pump assembly and check the pump gear for defects replace as necessary Test pump as describes below 0NOTE Through normal use oil level must not drop i...

Page 114: ...EDURE 08 02 5 BOMBARDIER IGNITIONTESTER 08 02 6 TESTS 08 02 6 SPARK PLUGS 08 02 8 CHARGING SYSTEM 08 03 1 GENERAL 08 03 1 TEST1NG PROCEDURE 08 03 1 BAlTERY 08 03 2 STARTING SYSTEM 08 04 1 GENERAL 08 04 2 STARTING SYSTEM TROUBLESHOOTING 08 04 3 STARTER REMOVAL 08 04 4 STARTER DISASSEMBLY 08 04 4 CLEANING 08 04 4 PARTS INSPECTION 08 04 5 STARTER ASSEMBLY 08 04 5 STARTER lNSTALLATION 08 04 7 STARTER ...

Page 115: ...Section 08 ELECTRICAL SYSTEM Sub section 01 MAGNETO SYSTEM MAGNETO SYSTEM www SeaDooManuals net ...

Page 116: ... lockedwith puller plate P N 290 876 080 sleeves P N 290 847 220 and extension handle P f N 295000 111 Screw Extension handle 1 Puller plate Sleeve F W l W 111 Using 3 M8 x 35 screws P N 290 841 591 install screws through pullerplateandslidesleeveson screws then secure puller plate on MAG flywheel so that sleeves are against flywheel Install extension handle on end of puller plate Sleeves on Fool ...

Page 117: ...tion indexing marks should be made on armature plate and crankcase to ease reas sembly and further ignition timing The following procedure is to find a common reference point on both crankcases old and new to position armature plate Proceed as follows Find a crankcase locating lug the top one in this example Place a cold chisel at the end of choosen lug then punch a mark on armature plate at this ...

Page 118: ...g coil Heat the armature plateto 93 O C 200O F aroundthe screw holesto break the threadlocker bond Punch a mark on crankcase lug Protect harness from flame mlwz 001 Heat The new mark on crankcase will be used for further assembly positioningas a pre timing position CAUTION Protect harness from flame TYPICAL usethese marks Fool 003 180 1 2 Ignition Housing and Screw To remove ignition housing start...

Page 119: ...d YELLOW BLACK wires from coil Uncrimp and unsolder ground wire BLACK from coil core Apply Loctite 242 blue to screws and installthe new coil on armature plate Use magneto coil centering tool P N 290 876 922 and install so that it fits around armature plate before tightening screws vCAUTION Before reinstalling the magneto remove the loose epoxy from harness 7 9 Battery Charging Coil and Screw Posi...

Page 120: ...Gun Kote heat curing time because it will lose all its resist ance and it will not give any protection vCAUTION At installation of magneto ringgear teeth chamfer and starter clutch should be facing each other INSTALLATION 11 12 13 lgnition Housing Gasket and Screw Install gasket on housing crankcase mating surfaces Installignition housingand torque screws to 9 N m 80 Ibfoin 4 5 Armature Plate and ...

Page 121: ...ne rev limiter and also an integrated timer delay which cut off the electrical circuit after approximately 33 seconds of non usewhen the safety lanyard cap is on switch Timer delay can be activated by depressing start stop button when safetj lanyard is removed 0NOTE The fuses are directly mounted onto the MPEM Engine Rev Limiter It has 3 functions Keeps highvoltage awayfrom safety lanyardswitch 1 ...

Page 122: ... mark scribed on the PTO flywheel can be used to troubleshoot a missing or broken magneto woodruff key 0NOTE Do not use the factory mark found on the PTO flywheel to check ignition timing or trouble shoot any problems vCALITION The relation between the PTO fly wheel mark position and crankshaft position may change as the PTO flywheel is screwed on the crankshaft As an example when the PTO flywheel...

Page 123: ...fected by temperature variation therefore timing must be checked when engine is cold after idling for a MAXIMUM of 20 seconds 1 Connecttiming light pick upto MAGsidespark plug wire 2 Connect an induction type tachometer PIIN 295 _ 000 100 to spark plug re 6 From this point rotate flywheel clockwise to reach proper specificationaccordingto engine type f 3 Start engine and point timing light straigh...

Page 124: ...unt needed to align mark on PTO flywheel TYPICAL A026004 031 1 Example 1 Tooadvanced timing Fool 007 110 In this case turn armature plate clockwise when fac ing it Example 2 When PTO flywheel mark is on left side of timing tool slot it indicates retarded timing In this case turn armature plate counterclockwise when facing it After adjustment tighten armature plate retaining screws vCAUTION Armatur...

Page 125: ...nfirm first that the fuses are in good condi tion Multi Purpose Electronic Module MPEM Verification The multi purpose electronic module testing must be done with all wires disconnected from circuit Other wise testing equipment ohmmeter could be dam aged vCAUTION When disconnecting wires BLACK RED wire must never touch solenoid positive terminal When replacing a MPEM make sure to replace it with th...

Page 126: ...condition be cer tain that correct engine cranking conditions were met before condemning the tested part INDICATOR LAMP DOES NOT LIGHT One component is defective Proceedas instructedto find defective component INTERMllTENT IGNITION PROBLEMS In dealing with intermittent problems there is no easy diagnosis For example problems that occur only at normalengineoperatingtemperaturehaveto betested under ...

Page 127: ...observing indicator Then shut engine off 4 Push reset button and repeat test twice Results a lndicator lamp lights lgnition coil is OK b lndicator lamp does not light lgnition coil is faulty Replace it lgnition Component Resistance Measure ment Tester dial position 50 As an alternate method ignition components can be checked with an ohmmeter preferably a digital one Proceeding by elimination check...

Page 128: ...lug caps must be removed from high ten sion cables because they are resistor caps The cap resistanceis 4 48 K ohms IGNITIONCOIL High tension cable AOW 004 028 SPARK PLUGS RESISTANCE a 9 1 5 k PART NAME Secondary winding Disassembly First unscrew the spark plug one turn Cleanthe spark plug and cylinder headwithpressurize air then completely unscrew WIRE COLOR Endof each spark plug cable spark plug ...

Page 129: ... a a j ale 6nld y eds pue peay apu lA ayl 40 sa3eyns 1 eluo3 ley1a ns ayew uo 1elleasu 01J O J I uo Jelle sul6nld e d s auop uoas d aqz pue aquey3 uo lsnqwo3 aql olu 6u l3e o d6nld ayj 40 ued aql a a3e4 6nld aql 6u u uexa SleNalu eln6a l e 6nld y eds ayl wadsu 01 alqes Ape s I uoseaJ s yl o j aJnlx u Ian4 pue BU A JP 40 poylau UO PUO 6u le ado au 6ua aq1 40 uo i puo3 aql sleahaJ awop uoas d pue am...

Page 130: ... J SZhm 19mm I I Heat rating numbers 2 Hot 4 5 6 Construction M Compact Type Projected P Insulator Type R ResistorType U Surface Discharge Inductive Supressor Type FOMWl OOd Reach E itm F Taper Seat H L i2 ym 21 mm 2 53154 7 8 9 l o Cold Firlng end construction A Special Desing 8 Single Ground SpecialAlloy Dual Ground C SpecialN o y G RacingType Gv RacingVersion of V Type L Half Heat Range Blank 1...

Page 131: ...rforming the following test using an inductionvoltmeterI ammeter Current Test Tester dial position 70 Proceedas follows Tester switch position LOW Tester wires Start engine Component wires YELLOW of battery charging coil YELLOW1BLACK of battery charging coil Install lead of tester over battery positive cable Bring engineto approximately 5500 RPM Depending on battery charge current reading should b...

Page 132: ... 4 Removethe holdingstraps 5 Withdraw battery from watercraft being careful not lean it so that electrolyteflows out of vent elbow vCAUTION Should any electrolyte spillage oc cur immediately wash off with a solution of baking soda and water to prevent damage to water craft components WARNING Electrolyte is poisonous danger ous and explosive Itcontains sulfuric acid and can cause severe burns Avoid...

Page 133: ...d or damaged battery caps replace defective caps WARNING Battery caps do not have vent holes Make sure that vent line is not ob structed A hydrometer measures the charge of a battery in terms of specific gravity of the electrolyte Most hy drometers give a true reading at 21 C 70 F In order to obtain correct readings adjust the initial readingby adding 004 pointsto the hydrometerread ings for each ...

Page 134: ...ep battery away from dew high moisture and direct sunlight During the storage period recheck electrolyte level and specific gravity readings at least every month If necessary keep the battery at its upper level line and near full charge as possible tricklecharge Activation of New Battery WARNING Never charge or boost battery while installed in watercraft A new battery is factory fresh dry charged ...

Page 135: ...off by a battery being charged are highly explosive Always charge in a well ventilated area Keep battery away from cigarettes or open flames Always turn battery charger off prior to disconnecting cables Other wise a spark will occur and battery might explode 7 Disconnect battery charger 8 Test battery state of charge Use a hydrometer 9 Allow gas bubbles to escape by slightly shaking battery 10 If ...

Page 136: ... it cannot accept current as well as electrolyte This is the reason the batterywill not accept current when the charging cycle first begins As the battery re mains on the charger the current from the charger causes the electrolytic acid content to rise which makes the electrolyte a better conductor and then the batterywill accept a highercharging rate Type of charger Batterychargersvary inthe amou...

Page 137: ...2 A For example Charging 5 batteries at a time requires a 10 A rated charger 5x 2 A 10A TYPICAL 2 batteries 4 A 0 0 A017 O M 026 0 0 Installation of Battery WARNING Always connect battery cables exactly in the specified order RED positive cable first BLACK negative cable last Proceed as follows 1 Install battery in its emplacement 2 Secure vent line to the battery and support Ensure vent line is n...

Page 138: ...Section 08 ELECTRICALSYSTEM Sub section 04 STARTINGSYSTEM STARTING SYSTEM www SeaDooManuals net ...

Page 139: ...connect the bat ElectricalCables or Connections tery ground cable before carrying out any kind of maintenance on starting system DO not placetools Check all connections cables and wires Tighten any on battery loosecables Replace any chafe wires Fuse Make sure 5 A fuse on MPEM is in good condition Battery To check battery condition refer to ELECTRICALSYS TEM 08 03 Engine Start Stop Switch Switch co...

Page 140: ...magnet Worn bushings Weak battery Worn clutch pinion gear Defective clutch Poor movementof clutch on splines Worn clutch bushing Worn ring gear Shorted solenoidwinding Melted solenoid contacts Stickingor defective starter clutch Presence of salt water in the electrical box which gives continuity REMEDY Check wiring condition and replace fuse Cleanand tighten terminal s Clean and tighten Rechargeor...

Page 141: ...bly Pull housingfrom armature CLEANING vCAUTION Yoke ass y and drive unit assem bly must not be immersed in cleaning solvent Discardall O rings and gasket Clean brushes and holderswith a cleancloth soaked in solvent Brushesmust be driedthoroughlywith aclean cloth Blow brush holders clean using compressedair Removestartersupport nutsthen through bolts Sepa rate end frame from yoke assembly Withdraw...

Page 142: ... replace them 0 NOTE New brush length is 12mm 472 in Wear limit 8 5 mm L335 in I I 1 J AW3 OMMa l LI Overrunning Clutch Pinion of overrunning clutch should turn smoothly in Checkcommutatorout of roundconditionwith V shaped clockwioe direction and should not slip in a counter blocks and an indicator If commutator out of round is clockwise direction If defective replace more than 0 40mm 016 in commu...

Page 143: ...e shaft Circlip A003 OW 014 1 10 Housing and Yoke Ass y Align previouslytraced indexing marks TYPICAL Align marks FOOl R V 026 1 3 4 Yoke Ass y End Frame and Through Bolt Open brushesand slide over commutator Align end frame locating notch with yoke locating protrusion and properlysit brush holder into yoke Locating protrusion is the higher one M01 007 028 Brush holder Fool w7 029 To ease end fram...

Page 144: ...rew Torque starter screws to 22 Nam 16 Ibfeft 15 Nut Connectthe RED batterycableto the starterandtorque nut to 6 Nom 53 Ibfoin Apply dielectric grease on terminal and nut 16 17 Screw and Teeth Washer Apply Loctite 271 red on screw WARNING Always connect RED positive ca blefirst then BLACK negative cable last When ever connecting the RED positive cableto the starter motor make sure the battery cabl...

Page 145: ...he low oil warning light is partof the gauge Itwill light when injection oil level is low Accuracy of gauge can be checked with a potentiom eter Low oil warning light MOlOWOQI Multifunction Gauge A LCD gauge indicates the amount of fuel in the tank Warning lights will indicate a defective charging sys tem an overheating engine low fuel level and low oil level Disconnect kircuit tab housingof gauge...

Page 146: ...WHITE wires of gauge Connect potentiometer test probes to BROWN BLACK and BROWN WHITE wires of gauge Adjust potentiometerto the resistancevalues as per following chart to test accuracy of gauge Fuel Baffle Pick Up Sensor The baffle pick up has an integrated fuel sensor ex cept SP model To verify fuel sensor a resistancetest should be per formed with an ohmmeter allowing the float to move up throug...

Page 147: ...th an ohmmeter between BLUE BLACK and BLUE wire terminals Refer to the following illustration and chart for oil sen sor testing Speed Sensor The speedometer gives a reading through a speed sensor Speed sensor is installed on ride shoe Itworks with the water flow which turns a magnetic paddle wheel that triggers an electronic pick up that in turn sends a speed signal to the speedometer The paddle w...

Page 148: ...ify motor rotation in both ways If VTS actuating mechanism is correct and the motor turns freely in both ways VTS module could be defec tive VTS Switch SPX Model Disconnectthe PURPLEwire BLUE1WHITEwire and GREEN WHITE wire in the electrical box Using an ohmmeter connecttest probesto switch PURPLEand BLUE WHITE wires then connect test probes to switch PURPLEand GREEN WHITE wires Measure resistance ...

Page 149: ...k Blue orange Green orange RESISTANCE TEST Disconnect BROWN BLACK wire and BROWN WHITE wire of VTS control module located in front of bilge on left side Connect test probes of an ohmmeter to BROWN BLACK wire and BROWN WHITE wire of VTS control module 0NOTE To permit VTS actuation when engine is not running remove safety lanyard from switch and depress start stop button to activate timer delay OR 0...

Page 150: ... PRESSURIZATION 09 01 18 JET PUMP INSTALLATION 09 01 20 DRIVE SYSTEM 09 02 1 GENERAL 09 02 2 REMOVAL 09 02 2 PARTS lNSPECTION 09 02 5 REPAIR 09 02 5 ASSEMBLY 09 02 6 REVERSESYSTEM 09 03 1 GTS AND GTX MODELS 09 03 1 GENERAL 09 03 2 DISASSEMBLY 09 03 2 ASSEMBLY 09 03 3 ADJUSTMENTS 09 03 5 VARIABLE TRIM SYSTEM 09 04 1 SPX MODEL 09 04 1 GENERAL 09 04 2 DISASSEMBLY 09 04 2 ASSEMBLY 09 04 3 ADJUSTMENT 0...

Page 151: ...Section 09 PROPULSION SYSTEM Sub section 01 JET PUMP JET PUMP ALUMINUM PUMP 15 N m Loctite 11 Ibfaft 271 21 N m 16 Ibf ft 20 N m MOl 009 123 15lbfaft www SeaDooManuals net ...

Page 152: ...Section 09 PROPULSIONSYSTEM Sub section 01 JETPUMP PLASTIC PUMP 71 Ibfein Fool Wg 084 www SeaDooManuals net ...

Page 153: ...e checked from water inlet opening or A lift kit can be used to install watercraft on a stand from side However the last method requires Refer to the following chart more work Impeller Condition and Impeller Wear Ring Clearance Impeller Condition Condition of impeller boot and ring can be quickly checked from underneath of the watercraft Remove grate and look through water inlet opening I NOTE On ...

Page 154: ... Torque screws to Detachballjoint of VTS from trim ring SPX1XP models 7 Nem 62 1bf i Detach ball joint of reverse cable and springs from Remove plug from cover reverse gate GTS GTX models Pour approximately65 mL 2 2 oz or 90 mL 3 0oz for Remove4 retaining screws from venturi the XP model of oil through hole until oil reaches the Pull venturi and nozzle assembly from impeller hous bottom of hole th...

Page 155: ...rom reverse gate GTS GTX models Keepclampfor later use From inside bilge disconnect engine water inlet hose and both bailer pick uptubes from impeller housing 1 2 3 4 5 Screw Sleeve Bushing Nozzle and Locking Disk ExceptSPX XP models Remove 2 retaining screws 4 locking disks and with draw nozzle Pushsleeves and bushings out of nozzle 4 Nozzle SPX XP Models Withdraw nozzle trim ring assembly by rem...

Page 156: ...p 9 10 Venturi and Screw without using puller Remove4 retaining screws and withdraw venturi Remove screws FOOl 009 178 Rotate handle clockwise to remove jet pump With 11 12 13 27 id shoe intake Grate and draw pump unit and drive shaft together Screws CAUTION When removing pump unit a shim could have been installed between hull and 0 NOTE Intake grate and impeller housing must pump housing Be caref...

Page 157: ...n dia nut Weld the head of a 10 x 100 mm 318x 4 in screw on top of one angle bar then screw in square tube Insert a 10 x 15 mm 318 x 112 in screw through a large and thick washer or a suitable sleeve Install a nut on screw Do not fully tighten ensure screw can easily rotate into washer Weld the top of other angle bar to nut Weld the washer to the remaining end of square tube Head of 100 mm Nut wel...

Page 158: ...xcessivewear 14 15 Boot and Ring Pull out ring from boot with drive shaft 16 Fitting Fittings can be removedwith deep socket or vise grip Do not contact hose mountingarea Fitting can be removed from pump housing or pump extension for the XP model with following suggested tool Use a 14 mm 9116 in deep socket Insert a screwdriver blade between impeller and boot flange Carefully pry boot all around t...

Page 159: ...nstallshaft holder in a vice Insert special tool in impeller splines Rotate impeller remover tool counterclockwise and unscrew completely impeller holdertool CAUTION Never use any impact wrench to loosen impeller To remove impeller apply a rotating movement and pull at same time Slide impeller out of housing and remove tool from impeller Remove 2 screws holding impeller housing to shaft holder Lif...

Page 160: ...ly clean all threads Remove all O rings and clean parts in a solvent i Carefully checkwater passages bailer pick up cooling system and oil passages Blow low pressure com pressedair throughthem and makesurethey are clear Brush and clean impeller shaft threads impeller and drive shaft splines with Loctite Safety solvent 755 PIN 293 800 019 or equivalent Free threads and splines from any residue vCAU...

Page 161: ... contact surface Check for scoring pitting chippingor other evidence of wear With your finger nail feel contact surface of seal If any irregular surface is found renew impellershaft Install bearingsthen install impeller shaft and rotate it Make sure it turns smoothly Radial Play Radial play is critical for jet pump unit life span Radial play of impeller shaft is checked with shaft in housing witho...

Page 162: ...ed impeller housing bearing surfaces Measuringshaft diameterwill determine the defective parts Using a micrometer measure diameter on bearing contact surfaces Minimum shaft diameter should be 22 24 mm 876 in 24 25 Thrust Washer and Thrust Bearing Visually inspectthrust washer thrust bearingand their contact surface Check for scoring pitting flaking dis coloration or other evidence of wear For best...

Page 163: ... comes from worn end stop insidehous h e a r ing features a lip on 1 edg e position lip ing cover and wear of impeller shaft nose outwards of housing Visually inspect end stop inside cover If worn a small 0 NOTE To ease insertioninto housing apply BOM peak in center will be apparent BARDIER LUBE lubricant P I N 293 600 016 onto outside circumference of wear ring End stop Fool 008 018 If impeller s...

Page 164: ...5 000 107 vCAUTION Never hammer the bearing into its housing CAUTION This tool have been designed to properly position bearings and seal thus pro viding space for lubrication purposes The tool flanges allow this If a different pusher type is being Stamped end of bearings showing identification mark must be properly positioned as ings must be located toward outside of housing follows Properly inser...

Page 165: ...4 25 Impeller Housing Impeller Impeller Shaft Thrust Washer and Thrust Bearing Insert impeller shaft flats in a vise so that shaft is vertical Apply Sea Doo jet pump synthetic oil P N 293 600 011 on both sides of thrust bearing then insert onto v sea ant from Ontacting shaft followed by thrust washer Make sure bearing is any needles of bearing leaning against shaft flange and washer is properly Pu...

Page 166: ...o ease impeller installation apply liquid soap or Bom bardier Lube lubricant on wear ring housingonto shaft Irn eller sR k gu de tool MO1009Wl lnsert impeller into wear ring Manually rotate impeller Insert tool Onto shaft end then carefully slide housing and push so that it slides on impeller shaft threads over shaft Carefully engage threads making sure they are well aligned Installimpellerremover...

Page 167: ...SYNTHETIC OIL PIN 293 600 011 in reservoir until oil comes levelwith bottom of hole Let oil drain into housingand after a few minutes add more oil until it is level with bottom of filler hole Oil capacity is 65 mL 2 2 oz or 90 mL 3 0 oz for the XP model CAUTION This is a synthetic oil Do not mix with mineral based oil Do not mix oil brands Whenever doing any type of repair on jet pump a pressure t...

Page 168: ...ailer passages Apply Loctite 518 Gasket Eliminator on mating sur face 0NOTE It is recommended to use Loctite primer N to reduce curingtime andto increasegap filling capability Refer to manufacturer s instructions Position venturi with bailer passages on top Bailer passages aligned Loctite 518 on mating surface FWlOO9W5 16 Fitting Apply Loctite PST 592 on plastic fitting threads Then thread fitting...

Page 169: ...42 blue on intakegrate screw threads installandtighten Torque screws to 8 Nmm 71Ibfain JET PUMP INSTALLATION Apply Loctite 598 Llltra Black around bailer and water inlet supply fittings 0NOTE OnXP model fittingsare locatedon pump extension indicated by dark area H 01009073 TYPICAL Fool 009 180 Generouslyapply synthetic greaseon drive shaft splines Make sure rubber damper is on drive shaft end vCAU...

Page 170: ...ng using tie raps Reinstall air vent tube support onto body SP XP se ries 1 2 3 4 Screw Sleeve Bushing and Nozzle Except SPX XP Models lnsert bushingsin nozzle positioningtheir flangesfrom inside of nozzle Insert sleeves in bushings Install nozzle on venturi position its steering arm on RH side Apply Loctite 242 blue on screw threads or usenewscrewswith pre appliedLoctite Installscrews and locking...

Page 171: ...ls Reinstall ball joints of steering cable trim cable SPX 1 XP models and reverse cable GTS GTX models Torque bolts to 7 Nom 63 Ibfoin SPI SPI MODELS Balljoint on top of arm FOO O Q 170 2 Torque bolt to 7 Nam 62 Ibfein XP MODEL Torque screw to 7 N m MOl 02 006 62 Ibf in GTS GTX MODELS F00202 002 1 www SeaDooManuals net ...

Page 172: ...joint Torquejam nutto 2 5 Nom 23 Ibfoin Check steering alignment Refer to STEERING SYS TEM 10 01 or 10 02 Slightly lubricate wear ring with BOMBARDIER LUBE lubricant before starting to minimize friction during initialstart CAUTION Water must be supplied to cool engine with coupler hose P I N 295 500 258 www SeaDooManuals net ...

Page 173: ...slip out As soon as seal begins to slide out retighten claws to maintaincontact with seal Continue pulling until seal is out 0NOTE If bearings and seal need to be re placed the special driver described further on in bearing removal can be used Simply insert driver from the rear and press parts towards the front 22 Needle Bearing 0NOTE It is always recommendedto renew both bearings even if only 1 b...

Page 174: ...Section 09 PROPULSION SYSTEM Sub section 02 DRIVESYSTEM DRIVE SYSTEM I Fool ooeoss www SeaDooManuals net ...

Page 175: ...wheel boot asfollows Use pliers P N 295 000 069 Insert pointed tips of pliers in closing hooks TYPICAL F O O 0 0 80 8 2 1 Closing hooks Squeeze pliers to draw hooks together and disen gage windows from locking hooks TYPICAL 0 1 WB 081 2 Locking hooks 12 Clamp Unfasten small clamp of PTO flywheel boot as fol lows Use pliers P N 295 000 0541 To open clamp place flat side of plier on clamp em bossmen...

Page 176: ...n D 51 mm 2 in 1 35 mm 1 3 8in E 36 mm 1 25164in MO1008001 TYPICAL Drive shaft Screws H 0 1 m o M vCAUTION Be careful not to damage hull rear section or engine rubber mounts 3 4 Seal Carrier Ass y and Protective Hose 0NOTE Drive shaft pump housing must be re moved to allow removal of seal carrier ass y Loosengearclamp holdingsealcarrier protectivehose then carefullypullhoseand sealcarrierfrom hull...

Page 177: ...5 screws P1N 290 841 5911 install screwsthrough puller plateandslidesleevesonscrews then secure puller plate on magneto so that sleeves are against flywheel Fool 0 0 m Insert special tool in PTO flywheel splines TYPICAL F o o l O O Installextension handle on end of puller plate Using a suitable wrench or socket unscrew PTO fly wheel COUNTERCLOCKWISEwhen facing it Sleeves on M 0 l O a l P PTO flywh...

Page 178: ...e Bearing and Damper Wear Visually inspect shape of dampers for deformation or other damage lnspect seal carrier needle bearingand its contact sur face on shaft Check parts for scoring pitting chipping or other evidence of wear With your finger nail feel contact surfaces of bearing and seals If any irregular surface isfound renewdrive shaft and or seals Needle bearing contactsurface Splines condit...

Page 179: ...uminum insert as much as possi ble with PTO flywheel PTO flywheel F o o l 011 104 NOTE The epoxy glue curing time is 30 min 0utes ASSEMBLY 6 9 Needle Bearing and Seal Carrier Properly support seal carrier when installing seals and bearing CAUTION Ensure to install stamped end of bearing showing identification markings first on tool Bearing damage will occur if not done properly Never hammer the be...

Page 180: ...010 2 7 Drive Shaft and Damper Install dampers on drive shaft 0 NOTE Make sure dampers were not left in PTO flywheel or impeller Install seal carrier and protective hose to hull insert with gear clamps Refer to PROPULSION SYSTEM 09 01 for drive shaft installation in impeller Apply Loctite 515 all around seals outside diameter Seals can be carefully installed in housing using bear ing seal installe...

Page 181: ...pointedtips of pliersfirst in closing hooks TYPICAL I Fool WB OB3 1 Closing hooks Squeeze pliers When bothlarge andsmallwindows are directly over the 2 locking hooks press those windows down to engage hooks in windows 0NOTE At installation clamp thl should be in opposite direction of engine rotation TYPICAL Engine rotation Tail in opposite direct on HI01 OOJo76 1 12 Clamp To secure small clamp pla...

Page 182: ...Section 09 PROPULSION SYSTEM Sub section 03 REVERSE SYSTEM GTS AND GTX MODELS www SeaDooManuals net ...

Page 183: ...Removescrew lock nut washers and bushing holding reverse cable to triangular lever Remove lock nut and washer holding sliding block to triangular lever and to support Remove screw lock nut washer and bushing holding triangular lever to reverse support Cb TYPICAL lever Reverse cable FOO2 009 006 d F002011068 6 Reverse Support In order to have access to screw holding lower part of reverse support re...

Page 184: ...her Apply Loctite 242 blue on threads and torque to 20 Nom 15 Ibfoft CAUTION Always hook reverse gate springs in order to ease reverse gate operation 6 Reverse Support For reverse support installationtorque screw to 8 1 V m 71 Ibfoinl and Allen screws to 2 N m 18 Ibfmin 4 5 Triangular Lever and Sliding Block Insert bushing in triangular lever and then install lever to reverse support Install rever...

Page 185: ... sliding block holes end in sliding block groove TYPICAL FWnOOOll 1 3 5 Locking Lever Selector Lever and Selector Lever System Lubrication sliding Hock Lubricatesliding blocksupport slidingarea and triangu 0NOTE Always installselector leverwith itsopen lar leverwith syntheticgrease P N293 550013 Also end facing left side of watercraft then push s e lubricateslidingwasher and selector lever stem le...

Page 186: ...dto obtain properposition should be parallelto rear of watercraft of the gate Usingasquare set it to 129f 3 mm 5 5 64f 7 64 in then positionsquare end at the top middleof nozzle 5 5164 f 7 64 in Pull selector lever to REVERSE position REVERSE position Fool 009 016 If reverse gate needs to be readjusted it can be done at support with adjustment nuts Turn cable nuts to obtain position 0NOTE If rever...

Page 187: ...03 REVERSE SYSTEM TYPICAL Adjusment nuts F002009 006 1 Tighten adjustment nuts and recheck gate position Reinstallvent tube WARNING Vent tube must be in place to pro vide proper bilge ventilation Reinstall storage basket www SeaDooManuals net ...

Page 188: ...Section 09 PROPULSION SYSTEM Sub section 04 VARIABLETRIM SYSTEM VARIABLE TRIM SYSTEM SPX MODEL I www SeaDooManuals net ...

Page 189: ...tightenscrews from retaining plate and slide off cable from housing 0NOTE To ease cable removal and installation the motor should be removed Slidingcollar Nut Fool 009 147 4 3 4 5 Housing Gasket and Trim Cover To remove housing remove motor and withdraw trim cable from sliding collar and from housing Remove snap cap from trim cover center remove screw then pull cover and remove cover adapter from ...

Page 190: ...collar MOl00s 162 I V Retainingpins Fool 000 1W 7 8 Worm and Sliding Collar Whenever replacing either worm or sliding collar al ways lubricate worm with synthetic grease P1N 293 550 010 3 9 Housing and Motor Support At housing and motor support installation positionthe longscrewson motorsupportrecessedgeside Torque all screws to 3 Nem 27 Ibf in 1 10 11 Electric Motor Motor Adapter and Seal Install...

Page 191: ... and torque jam nut to 10 Nom 88 Ibfoin Torque balljoint jam nut to 2 5 Nom 23 Ibfein TYPICAL Torque jam nut to 10 N m 88lbfein F 16 Bushing Check bushing condition if any wear is noticed re place them 0 NOTE Bushings have a tight fit Usea vise with brassjaws to ease bushing installation vCAUTION Ball joints of trim and steering ca bles must be installed face to face Damage to cables could result ...

Page 192: ... No interference MO1009 140 FW1009 128 Adjustment nut Fool 009 147 vCAUTION Trim ring and or nozzle must not interfer at any position Damage to cables and or venturi will occur if adjustments are not done adequately Push on VTS button down position until sliding collar stops The nozzle must be down 10 and it must not interfere with venturi 7 r Push on VTS No interference button DOWN position M0100...

Page 193: ... Section 09 PROPULSION SYSTEM Sub section 04 VARIABLE TRIM SYSTEM XP MODEL www SeaDooManuals net ...

Page 194: ...e pull out VTS assembly DISASSEMBLY 7 Cover Remove VTS cover by pressing on tabs Press tabs to remove cover 8 Motor Disconnectwires of motor Remove retaining nuts Pull on motor to remove it 9 10 Worm and Sliding Shaft Simply pull on worm and sliding shaft in order to re move them INSPECTION 2 Boot Make sure boot is in good condition If it is cracked or teared replace boot 9 Worm Inspectthreads and...

Page 195: ...esh worm splines to gear of motor Mesh worm spline to gear of motor FW100BC37 lnstall motor worm and sliding shaft in VTS housing Install nut with seal and torque to 13 Nom 10 Ibfoft Tighten nuts of motor to 7 N m 62 Ibfain Connect wires of motor CAUTION Make surewire color codes match 1 Ball Joint lnstall ball joint on right side of sliding shaft Torque fasteners to 10 Nom 88Ibfoin 0NOTE lnstallb...

Page 196: ...EM If an adjustment is necessaw slacken jam nut of ball joint at link rod Turn adjustment nut of ball joint to obtain the desired gap betweentrim ringand venturi Tighten jam nut of ball joint to 2 5 Nem 23 Ibfoin when adjustment is completed www SeaDooManuals net ...

Page 197: ... STEERING SYSTEM Sub section 00 TABLE OF CONTENTS TABLE OF CONTENTS SP XP SERIES 10 01 1 REMOVAL AND ASSEMBLY 10 01 2 GTS AND GTX MODELS 10 02 1 REMOVAL AND ASSEMBLY 10 02 2 ALIGNMENT 10 03 1 www SeaDooManuals net ...

Page 198: ...Section 10 STEERING SYSTEM Sub section 01 SP XP SERIES SP XP SERIES www SeaDooManuals net ...

Page 199: ... carburetor Removethrottle cablefrom clips Unscrew bolts retaining support to steering stem arm e to em Grip 10 lbfeft insert MO1010ME Remove support and steering stem arm from steering stem 0NOTE It is not necessary to remove steering cable from steering stem arm Pull out handlebar assembly vCAUTION While performing this procedure take precautions to avoid damaging throttle cable and wiring harne...

Page 200: ...g stem is well seated into steering sup ports vCAUTION While performing this procedure take precautions to avoid damaging throttle cable and wiring harnesses Steeringstemv I A Position steering stem arm and support onto steering stem WARNING Make sure integrated flat key of steering stem arm is properly seated in steer ingstem keyway Steering stem arm must be locked in place before torquing the bo...

Page 201: ...Section 10 STEERING SYSTEM Sub Section02 GTSAND GTX MODELS www SeaDooManuals net ...

Page 202: ...movethrottle cable from tie block and clip GTX 9 10 11 12 13 Locking Plate Steering Stem Arm Nut Washer and Screw Unscrewnut retaining lockingplate then remove lock ing plate and washers Unscrewscrew of steering stem arm Pull out handlebar assembly 0NOTE It is not necessaryto disconnectsteering cable to remove handlebar assembly 28 Bushing Inspect bushings for wear cracks scoring etc Re place as n...

Page 203: ...te must be applied on screw Steering arm mortise must seat properly on steering stem tenon TYPICAL Steeringstem m 1 010031 with X 0NOTE Ensure locking plate slot is inserted in steering stopper screw Install8 mmflat washer and secure lockingplateusing a jam nut Torque to 7 N m 62 Ibfain STEERINGCABLE NOT SHOWN FOR MORE CLARITY Steeringstem stopper screw FWl010 030 TYPICAL M M 010012 1 21 22 23 Ste...

Page 204: ...half rings rubber washer and retaining ring 0NOTE Moveselector lever in reversepositionto lower reverse gate It will ease part removal Remove steering cable from tie block and clips Pull out steering cable Assembly is essentially the reverse of disassembly procedures However pay particular attention to the following 22 Ball Joint Inspect and reuse ball joints only if they are in good condition Ste...

Page 205: ... cable support Turn adjustment nut as required Measuring handlebar grip end floorboard Check jet pump nozzle position by placing a straight edge on nozzle outer end Straight edge should be J parallelto rear of watercraft TYPICAL Parallelto rear FOOl 009 003 1 of watercraft CAUTION Verify when the handlebar is turned completely to the left and right side that there is no interference with venturi h...

Page 206: ...Section 10 STEERING SYSTEM Sub section 03 ALIGNMENT GTS GTX MODELS M03010 033 1 After adjustment torque retainingblock boltsto 6 Nom 53 Ibfoin www SeaDooManuals net ...

Page 207: ...PONSON REPLACEMENT BAFFLE SEALING GTS1GTX MODELS DECALS REPLACEMENT HULL AND BODY REPAIR PAINTING 11 02 1 PARTSTHAT CAN BE PAINTED 11 02 2 CONCEPTTM PAINTING PROCEDURE 11 02 4 SURFACE PREPARATION 11 02 4 FULL PANELAND OVERALL REPAIRS 11 02 4 SPOTI PANEL REPAIRS 11 02 4 DELTA TM PAINTING PROCEDURE 11 02 5 SURFACE PREPARATION 11 02 5 DELTA TM 2800 COLOR 11 02 5 RECOMMENDED SPRAY EQUIPMENT 11 02 5 ww...

Page 208: ...Section 11 HULL BODY Sub section 01 ADJUSTMENTAND REPAIR ADJUSTMENT AND REPAIR SP XP SERIES www SeaDooManuals net ...

Page 209: ... Section 11 HULL1BODY Sub Section 01 ADJUSTMENTAND REPAIR www SeaDooManuals net ...

Page 210: ...Section 11 HULL BODY Sub section01 ADJUSTMENT AND REPAIR GTS GTX MODELS Loctite 271 6 M02Oll078 www SeaDooManuals net ...

Page 211: ...Section 11 HULL BODY Sub section 01 ADJUSTMENT AND REPAIR www SeaDooManuals net ...

Page 212: ...as per following specifications SP XP Series Front hook I Foo2011m a t GTS GTX Models Front hook M02011QlL2 GTS1GTX Models 0NOTE If watercraft is equipped with a op tional storage tray height of lock pin and front hook must be raised by 2 mm 5164in 2 Lock Pin WARNING Makesureseat issecurelylatched www SeaDooManuals net ...

Page 213: ...mendedto use an electric tacker Ensure that the seat rest firmly against a hard surface TYPICAL ETN 50 electric wood or T 50 manual MOl011142 After cover installation cut all around the excess of material BUMPER REPLACEMENT 4 5 12 Bumper Trim and Rivet 1 Remove trim from side bumper rail 2 Drill pop rivets to remove side bumper rail 3 Mark hole positions on body straight and bow sections such as a...

Page 214: ...d useof Loctite must be strictly followed BAFFLESEALING GTS GTXMODELS 11 Rear Baffle Apply Sikaflex primer 449 P N 293 530 012 on rear baffleand body sections to be sealed vCAUTION Allow at least30minutesfor primer to cure Apply Sikaflex sealant 221 P N 293 530 011 on rear baffle sectionto be sealed Before using the watercraft wait 3 days for Sikaflex curingtime DECALS REPLACEMENT Removal Usinga h...

Page 215: ... saturated with resin It is sprayed on the layer of gelcoat along with pieces of fiberglass mat cloth and woven rowing which are added at re quired areas This type of construction is very accom modating for high quality repairs With patience the proper techniques and materials a damaged area can be restoredto an original finish The content is not intended to replace the use of a completefiberglass...

Page 216: ...vered in the next problem PREPARING THE SURFACES Small Fractures Open the cracks up with a sharp triangularcan opener or preferablya carbide tipped die grinder The V groove will provide a good bonding area for the gelcoat With 220 grit sandpaper sand the sides of the notched out areas Numerous Fractures Over Large Surface Preparethe area for spray applicationof liquidgelcoat Wipe down the surface ...

Page 217: ...airputty When layingup alargerarea youwill usemat clothandfiberglass resin and hardener Use a clean container to mix the resin mix only what you will need Followthe recommended catalyst ratio Usinga clean paintbrush brush the mixed resinon the surface Place the smallest piece of mat over the frac ture andthen wet out the mat Followwith the remain ing piecesof matand final layerof cloth While wetti...

Page 218: ... REPAIR ater rials fiberglass mat fiberglass cloth polyester resin cardboard masking tape 24 grit sanding disks Bombardiergelcoat putty Bombardier liquid gelcoat cabosil epoxy filler medium compound white fine compound white wax www SeaDooManuals net ...

Page 219: ...uch up on metallic and gelcoat surfaces refer to the appropriate Bombardier Sea Doo Parts Catalog to find the available products All Other Provinces Phone 1 905 855 5802 Communications are available in english and french CANADA Quebec Phone 1 800 363 2816 U S A Phone 2161 572 6100 This phone number is also good for all countries Communications are available in english french and spanish DENMARK Ph...

Page 220: ...torage Cover fGTS GTXI 4 Engine 5 TunedPip8 6 Muffler 7 Exhaust Manifold 8 Engine Support 9 lgnition Housing FOOZW1 om 10 Ignition Housing Cover 11 Flame Arrester Base 12 Ride Shoe 13 Impeller Housingf 14 Venturi 15 SteeringNozzle Except for parts made of plastic www SeaDooManuals net ...

Page 221: ...no COLOR PPG no COLOR PPG no COLOR PPG no COLOR PPG no COLOR PPG no COLOR PPG no COLOR PPG no COLOR PPG no GTS White 98260 White 98260 Teal 18923 White 98209 Purple 59962 Purple 59962 White 98209 Black 9551 White 98209 White 98209 Black 9551 Black 9551 Black 9551 Black 9551 Black 9551 GTX White 98260 White 98260 Green 49521 White 98209 Purple 59962 Purple 59962 White 98209 Black 9551 White 98209 W...

Page 222: ...r however the pot life is reduced to 2 hours Howto Mix Standard Air Dry Mix CONCEPT Color 2 1 I 2 parts color with 1 part DT Reducer best suited to shop temperatures and 1 part DU 4 Hardener below 29 C 85 F or DU 5 Hardener above 29 C 85 F Standard Force Dry Mix CONCEPT Color 2 1 1 Application temperatures below 29 C 85 F use DU 5 Hardener above 29 C 85 F use DU 6 Medium Solids MS Application For ...

Page 223: ...EDSPRAY EQUIPMENT Dry Time at 21 C 70 F Dust free 25 35 minutes Tack free 2 112 to 3 hours Tape Sand Overnight Force Dry Allow 20 minutes purge time at 27 32 C 80 90 F before bake Bake 75 minutes at 65 C 150 F or 40 minutes at 82 C 180 F Allow to cool after force dry before sanding or taping Graco 800N 02N 1 2 mm 0 047in 02 03 25 30 cm 10 12 in 227 340 mL min 8 12 oz min 414 517 kPa 60 75PSI Binks...

Page 224: ...ATDC 147 0 25 0 35 mm 010 014 in 0 02 0 03 mm 0008 0013 in 0 050 mm LO02 in 0 003 0 012 mm 00012 00047 in 0 015 mm 00059 in 067 in in Starting system Lubrication Fuel oil mixture Oil injection pump Oil type Number of cylinders Bore Standard First oversize Secondoversize Stroke Displacement Corrected compression ratio Cylinder headwarpage maximum Pistonring type and quantity Ring end gap RingI pist...

Page 225: ...peed out of water Type Minimum octane no ADDITIONAL INFORMATION 147 5 Fuel return line orifice SPI 5875 COOLING 65 1 114 turn f 114 0 1500 RPM SP 5873 2400 RPM Type Thermostat Monitoring beeper setting 2500 RPM Open circuit Direct flow from jet propulsion unit None 96 99 C 205 210 F Regular unleadedgasoline 87 0 8 rnm LO31 in ADDITIONAL INFORMA l7ON www SeaDooManuals net ...

Page 226: ...nterclockwise Direct drive Crown splines SEA DO0 JET PUMP SYNTHETIC POLYOLESTER OIL 75W90 GL5 26 Not applicable 90 cm 35 in 0 5 mm LO20 in 139 5 mm 5 490 in 0 18 0 44 mm 007 017 in 1 02 mm 040in 0 12 0 54 mm LO05 021 in 0 05 mm LO02 in SP 5873 18 8 aluminum Number of passenger driverincl Overall length Overallwidth Overall height Dry weight Load limit passenger and 10 kg 22Ib luggage Progressivepi...

Page 227: ...Section 12 TECHNICAL DATA Sub section 01 SP AND SPI MODELS ADDITIONAL INFORMATION www SeaDooManuals net ...

Page 228: ...3 Ibf in 3 N m 26 Ibf in 5 N m 44 Ibfain 26 Nmm 19 Ibfmft 7 N m 62 Ibfmin 15 N m 11 Ibfmft 15 N m 11 Ibfmft 1 5 N m 44 Ibf in 22 N m 16 Ibf ft 2 7 N m 62 Ibf in 24 N m 17 Ibfmft 5 Loctite 242 blue Loctite 271 red Crankcase screws M8 M I0 Crankcase engine support nuts Engine support 1hull Cylinder head screws Crankcase cylinder screws Tuned pipe nut Tuned pipe fixation screws Cylinder head cover sc...

Page 229: ...3 in 0 2 mm LO08 in 0 093 0 1 13 mm LO036 0044 in 0 2 mm LO08 in 0 100 mm LO04 in 0 080 mm LO03 in 0 39 0 74 mm 015 029 in 1 2 mm LO47 in 0 147 f 5 BTDC 65 f 5 ATDC 158 0 25 0 35 mm 010 014 in 0 01 0 02 mm LO004 0008 in 0 050 mm LO02 in 0 003 0 012 mm 00012 00047 in 0 015 mm LO0059 in 1 3 mm LO35 051 in Cylinder taper maximum Cylinder out of round maximum Connecting rod big end axial play New Wear...

Page 230: ...retor Primary Secondary XP 5857 Type Quantity ADDITIONAL INFORMATION COOLING T Y P Thermostat Monitoring beeper setting Engine rev limiter setting Battery Mikuni BN 381 diaphragm 2 Main jet Pilot jet Fuse 135 72 5 1 118 turn f 114 Adjustment Fuel ADDITIONAL INFORMATION I Starting system Charging system VTS system 137 5 67 5 1 314turn f 114 Low speed screw High speed screw Idle speed inwater Idle s...

Page 231: ...plines SEA DO0 JET PUMPSYNTHETIC POLYOLESTER OIL 75W90 GL5 26 Not applicable 90 cm 35 in 0 5 mm LO20 in 139 5mm 5 490 in 0 18 0 44 mm LO07 017 in 1 02 mm 040 in 0 12 0 54 mm 005 021 in 0 05 mm LO02 in Progressivepitch 11 21 1 Progressivepitch 10 22 stainless steel I stainlesssteel oil types Impeller shaft end play new Impeller shaft side play Impeller pitch material ADDITIONAL INFORMATION Do not m...

Page 232: ...Section 12 TECHNICAL DATA Sub section 02 SPX AND XP MODELS www SeaDooManuals net ...

Page 233: ...port nuts Engine support hull Cylinder head screws Crankcase I cylinder screws Tuned pipe nut Tuned pipe fixation screws Flamearrester screws Impeller Pump hull nuts Venturi pump housing screws VTS ring screws Pump housing cover screws Inlet grate screws Ride shoe screws Cable retaining block bolts Steering cable stem arm bolt Steering stem arm bolts Handlebar clamp bolts Ball joint bolt Front sup...

Page 234: ...LO02 003in 0 2mm LO08 in Standard First oversize Second oversize 0 05 0 07mm LO02 003in 0 093 0 113 mm LO036 0044in Stroke Displacement Corrected compression ratio Cylinder headwarpage maximum Piston ring type and quantity Ring end gap Ring1piston groove clearance Piston cylinder wall clearance 0 2mm LO08 in 0 100mm LO04 in 0 08mm LO03 in 0 39 0 74mm LO15 029in 1 2mm LO47 in 0 130 f 5 BTDC I 1 4 7...

Page 235: ...dle speed in water Idle speed outof water Type Minimum octane no ADDITIONAL INFORMATION Fuel return line orifice COOLING Type Thermostat Monitoring beeper setting 1 114turn 114 0 1500 RPM GTS 5815 GTX 58631 Open circuit Direct flow from jet propulsion unit None 96 99 C 205 210 F 2500 RPM ADDITIONAL INFORMATION 3000 RPM Regular unleaded gasoline 87 0 8 mm LO31 in MAG 3 0 mm I 18 in PTO 0 8 mm LO31 ...

Page 236: ...e Trim nozzle pivotingangle Minimum required water level Drive shaft deflection maximum Impeller outside diameter Impeller wear ring clearance New Wear limit Impeller shaft end play new Impeller shaft side play Impeller pitch material ADDITIONAL INFORMATION Do not mix different brandsor GTX 5863 DIMENSIONS GTS 5815 Number of passenger driver incl Overall length Overall width Overall height Dry wei...

Page 237: ...Section 12 TECHNICAL DATA Sub section 03 GTSAND GTX MODELS www SeaDooManuals net ...

Page 238: ...er headcover screws GTS Crankcase cylinder screws Tuned pipe nut Tuned pipe fixation screws Flame arrester screws Impeller Pump hull nuts Venturi pump housingscrews Nozzle1venturi screws Pump housingcover screws Inlet grate screws Ride shoe screws Steering cable jam nuts Steeringsupport collar screws Steering stem screw Handlebar nuts Reverse gate screws Steering cable balljoint nut Reverse cable ...

Page 239: ...ANNEX 6 www SeaDooManuals net ...

Page 240: ...LY OPEN I ELECTRICR BOX BASE OIL FUEL GAUGE COLOR CODE W H WHITE BK BLRCK RE RED YL YELLOW BOX COVER o ENSURE RLL TERMINALS ARE PROPERLY WA M1 6 CRIMPED ON THE WIRES W RLL CONNECTOR PU PURPLE TR TAN GY GREY BL BLUE HOUSING HRE PROPERLY FASTENED PK PINK L I I ANNEX 5 www SeaDooManuals net ...

Page 241: ...ER GRUGE ELECTRICRL BOX BASE I I I I I OIL FUEL BATTERY COLOR CODE TEMPERRTURE GRUGE W H WHITE BK BLACK RE RED YL YELLOW o ENSURE ALL TERMINRLS ARE PROPERLY PU PURPLE Ti3 TAN GR GREEN BW BROWN HOUSING ARE PROPERLY FRSTENED GY GREY BL BLUE PK PINK O R ORRNGE ANNEX 4 www SeaDooManuals net ...

Page 242: ...BK YL RE YL RE BK YL S BK YL DSRE W OIL FUEL GAUGE OIL SENSOR FUEL SENSOR ELECTRICRL BOX COVER o ENSURE RLL TERMINALS ARE PROPERLY wA 0 6 CRIMPED ON THE WIRES W RLL CONNECTOR HOUSING ARE PROPERLY FRSTENED ENGINE SPARK PLUG GENERRTING COlL HAGNET0 STARTER COLOR CODE W H WHITE RK BLRCK RE REIJ YL YELLOW PU PURPLE TR TRN GY GREY BL BLUE PK PINK I I I ANNEX 3 www SeaDooManuals net ...

Page 243: ...I I I ELECTRICRL BOX BRSE TA BK t TA BK PU TR PU TA I I OIL FUEL GAUGE cnm CODE W H WHITE BK BLRCK RE RE0 YL YELLOW o ENSURE ALL TERMINALS ARE PROPERLY PU PURPLE TA TAN wA 1 6 O CRIMPED ON THE WIRES AN0 RLL CONNECTOR GY GREY BL BLUE BOX COVER HOUSING RRE PROPERLY FASTENED PK PINK OR ORRNGE GR GREEN ANNEX 2 www SeaDooManuals net ...

Page 244: ...O SMSW SWITCH 95 I ELECTRICR BOX BRSE BK YL BK YL o ENSURE ALL TERMINALS RRE PROPERLY wA 0 6 CRItlPED ON THE WIRES FIND ALL CONNECTOR HOUSING ARE PROPERLY FASTENED ENGINE SPFlRK PLUG GENERRTING COlL I COLOR CODE I IW H WHITE BK BLRCK RE RED YL YELLOW 1 PU WRPLE TR TAN GY GREY I I I ANNEX 1 www SeaDooManuals net ...

Page 245: ...www SeaDooManuals net ...

Page 246: ...ENT Pour la securite des utilisa teurs lesmoteursRotaxcon us pourlesmotoma rines ne doivent pas 6tre utilises pour des fins autres que de faire fonctionner les motomarines Sea Doo Bombardierlnc et ses filialessedegagentdetoute responsabilitepouvantdecoulerdes utilisations autres que celle prescrite Lesconcessionnairesqui nese conferment pasb cet avis peuvent tretenus responsablesfinancihrement adv...

Page 247: ...l Modele Sea Doo Vehicle Codification Code du vbhicule Rotax EngineType Type de moteur Rotax CATALOGUE DE PIECES Les illustrations contenues dans ce catalog e indiquent la disposition des pieces les unes par rapport aux autres II est donc possible qu elles ne rendent pas cornpte de la forrne exacte de ces pieces ainsi que de leurs dbtails de fabrication Ces illustrations ont pour but d identifier ...

Page 248: ...r and Fuel Pump B11 Bl2 Drive and Propulsion System Steering C1 C5 C6 C7 Drive Shaft C1 Flywheel Guard C1 Impeller C2 Impel er Housin C2 Steenn o n l e b venturi c2 Shoe C2 Impeller Shaft C2 T r m C4 C5 VTS Motor C4 Throttle Cable C6 Steerin Cable C6 Throttleaandle Ic6 Seat C8 FrontStorage Compartment Body C9 C10 C110 D3 Storage Cover Kit C9 Intake Grill C11 Stora em and Extinguisher Housing C9 Tu...

Page 249: ...euret pompea ess B11 B12 Systeme d entrainement et cle propulsion Direction C 1 0 C5 C6 C7 Siege et couvercle du moteur C8 Arbre de transmission C1 Clble de vitesse Q J Siege CE Garde volant C1 Clble de direction 6 Helice C2 Manetted acceleration C6 Carter de turbine C2 Buse de direction C2 Venturi C2 Sabot C2 Arbre de turbine C2 Correcteur de vitesse C4 C5 Moteur VTS C4 Compartimenta bagages avan...

Page 250: ...www SeaDooManuals net ...

Page 251: ...le frein 8 mm Vis a epaulement M8 x 70 Vis Allen M8 x 45 Vis a kpaulement M I0 x 75 Goujon MlO x 25118 Roulement A billes 6201 Arbre de valve rotative Anneau d16tanch6ite Roulementa billes 6203 Cale Bague d arret Douille d kcartement Joint torique Roue d engrenage A 14 dents Ressort Siege du ressort Circlip Bague d arret Raccord coudk 90 Loctite 515 50 mL Valve rotative 159 Ens dejoint f nc mteur ...

Page 252: ...www SeaDooManuals net ...

Page 253: ... mm Piston surdi 2segm 82 50 mrn Rectangular Ring 82 00 rnrn Segment rectangulaire 82 00 mm Rectangular Ring 82 25 mm Segment rectangulaire 82 25 mm Rectangular Ring 82 50 mm Segment rectangulaire 82 50 mm Semi Trapez Ring 82 00 rnm Segment semi trapezoi dal 82 00 mm Semi Trapez Ring 82 25 rrlrn Segment serr i trap6zoi dal 82 25 mm Semi Trapez Ring 82 50 rnm Segment semi trap6zo idal 82 50 mm Gudg...

Page 254: ...www SeaDooManuals net ...

Page 255: ... cyl ass Joint d16tanch6it6du cylindre 0 3 mm Joint d16tanch6it6de cylindre 0 4 mm Joint d16tanch6itede cylindre 0 5 mm Joint d16tanch6it6de cylindre 0 6 mm Joint d16tanch6it6 de cylindre 0 8 mm Cylindreavec chemise blanc Vis hex A 6paulement M8 x 90 Joint torique Joint torique Culasse blanc Joint torique Joint torique Couvercle de culasse blanc Vis hex B 6paulement M8 x 70 Joint d16tanch6it6 Coll...

Page 256: ...www SeaDooManuals net ...

Page 257: ...le frein 6 mm Vis Allen M6 x 25 Plaque d armatureass Volantmagnetique ass Volant magnetique Couronnedentee 77 dents Passe fi Is Capuchon Tube isolant Cale femelle 4 circuits Bloc femelle 4 circuits Rondelle 5 5 mm Rondelle frein 5 mm Vis Allen M5 x 18 Plaque de retenue Vis hex M5 x 8 Rondelle frein 22 mm crou Hex M22 Sangle protecteur Joint torique Couvercle ignition Vis autotaraudeuse M6 x 25 Pla...

Page 258: ...www SeaDooManuals net ...

Page 259: ... Star 6 mm Clip Rivet 3116 Adaptor FlatWasher 6 mm Terminal Male Engine GasketSet Not Shown Vis Allen M6x 16 lsolateur Rondelle eventail 6 mm Clip Rivet 3116 Adapteur Rondelle plate 6 mm Cosse male Ens dejoint d etanc moteur non ill www SeaDooManuals net ...

Page 260: ...CBble de masse i www SeaDooManuals net ...

Page 261: ... mm Flat Washer 8 mm Hex Screw M8x 20 Loctite 271 10 mL Demarreur ass Embrayagedu demarreur ass Circlip Ressort Douille d arret Logement ass Joint torique Rondelle lnduit Rondelle de but6e Boitier du dbmarreur ass Porte balai Couvercle du collecteur Joint torique Ensemble de balai de demarreur Goujon de retenue Joint torique Loctite 242 10 mL Rondelle 5 mm Vis hex M8 x 30 Rondelle frein 5 mm Suppo...

Page 262: ...www SeaDooManuals net ...

Page 263: ...ale 1 3 mrn Shim 0 3 mm Cale 0 3 rnm Shim 1 3 mrn Cale 1 3 rnm Rubber Mount Tampon d ancrage Washer 8 mrn Rondelle 8 mrn Hex Screw M8 x 20 Vis hex M8x 20 Hex Screw M8x 30 Vis hex M8 x 30 Washer 10 mm Rondelle 10 mm Hex Elastic Stop Nut M I0 fcrou d arrgt elastique hex M I0 Hose Formed Boyauform6 Tridon Clamp Bride de serrage Washer Rondelle Neck Filler Goulot Nut M72 Ecrou M72 Muffler Silencieux M...

Page 264: ...www SeaDooManuals net ...

Page 265: ...37 274 000 151 Clarr p Bride de serrage 1 38 274 000 152 Sealing Ring Bague 6tanche 1 39 413 710 300 Sealant 80 rr L Enduit d1etancheit6 80 mL www SeaDooManuals net ...

Page 266: ...www SeaDooManuals net ...

Page 267: ...6 3 x 25 Washer 6 mm Rivet 3116 Grommet black Sangle Attache Tarr poninferieur de batterie Support de batterie Support de 3 fils Attache CablEige de fusible 7 5 amp Rondelle frein 6 mm Bande de caoutchouc Fusible7 5 amp Cible de batterie rouge Cosse a anneal Fil de masse batterie Bougie NGK BR8 ES icrou dlarrGt M6 Attache Porte fusible Vis autotaraudeuse M6 3 x 25 Rondelle 6 mm Rivet 3116 Passefil...

Page 268: ...www SeaDooManuals net ...

Page 269: ...use ElectronicModuleAss y Fuse Cap Capuchon protecteur Base de la bone electrique Passe fils gris Redresseur Soleno ide tcrou d arret klastique M6 Passe fils 2 circuits Rondelle 6 mm Fusible 5 amp c r o u M6 Vis autotaraudeuse M6 x 10 Ciblage de moteur Cable de demarreur Bouchon electrique Passe fils noir Passe fils 4 circuits Passe fils 3 circuits Cgblage de temperatureass Capuchon B fusible Capu...

Page 270: ...s boite 6lect Typical Connection Simple or Multiple Ways 23 Connexiontypique circuits simple ou multiple 2 0 24 VTS Gauge Cadran VTS 14 Oil Fuel Level Gauge 16 k Tachometer Compte tours www SeaDooManuals net ...

Page 271: ...male Housing Tab Male 4Ways Wedge Female 4Ways Terminal Female 219 300 130 Attache Etui thermique Ciblage dejauge Fil en Yn non ill lnterrupteur d urgence Ciblage avert inter dep arrit Inter d arrit et de marche ass Avertisseur ass crou d interrupteur de skcuritk Cordonde securiteass lndicateur huile essence lnterrupteur VTSass Ecrou de cadran Joint ktanche Cablige 6circuits Compte tours Graisse d...

Page 272: ...www SeaDooManuals net ...

Page 273: ...Fitting T Fitting Tie Rap Gasket Hose 6 mm Tie Clamp Loctite 592 50 mL Hose 8 mm T Fitting Raccord Perko Boyau 12 5 mm Rondelle Raccord coud6 90 Raccord en Ts Raccord coudtS 90 Enduit de tuyau 250 mL Raccord m2le Raccordcoud6 90 Raccord coud6 90 Bride de serrage Bride de serrage Boyau 6 rrlm Raccordde purge Raccord en T Attache Joint ktanche Boyau 6 mm Attache collier Loctite 592 50 mL Boyau 8 mm ...

Page 274: ...www SeaDooManuals net ...

Page 275: ...itting 90 Oetiker Clamp Oil Filter Hose 8 mm Hose 12 mm Jauge d huileass Joint torique Goulotde remplissage ccrou du goulot de remp huile Bride de serrage Joint d ktancheite Bride de serrage Boyaude remplissage R6servoir d huile Passe fils Passe fils Raccord coud6 90 Graisse diklectrique 150 gr Contacteur de niveaud huile ass Joint de fil nonillustrk Cosse male non illustre Bloc de raccord femelle...

Page 276: ...www SeaDooManuals net ...

Page 277: ...0 Oil Banjo Gasket Joint d16tanch6it6de raccord Banjo Check Valve Soupape de retenue Valve Bolt M6 x 16 Boulon de soupape M6 x 16 Oil Line I20 mm 190 mm Conduite d huile 120 mm 190 mm Oil Line 120 mm 190 mm Conduite d huile 120mm 190 mm Clamp 3 5 mm Bride 3 5 mm Tie Rap Attache Gasket Joint d16tanch6it6 Tie Clamp Attache collier Retainer Arret 0 Ring Joint torique Pump Upper Plate Plateau superieu...

Page 278: ...www SeaDooManuals net ...

Page 279: ...Rondelle 6 2 rnm Levier contr6le Rondelle frein 6 mm ccrou M6 Anneau d ktanchkitk Ens dejoints d etancheite Loctite 242 10 mL Loctite 515 50 mL Rondelle frein 8 mm Vis Allen M8 x 75 Ecrou de blocage M6 Cable d injection Ens dejoint d tbnc nwteur non il1 Parts identified with an 4 an E or a C indicate they are part of the ill En or ccC group Les pihces identifikes d un i d un E ou d un C indiquent ...

Page 280: ...www SeaDooManuals net ...

Page 281: ...e l Tank Cap Vis tete frais6e cruciforme M4x 8 Rondelle 4mm Bouton de soupape A essence jaune Ecrou M22 Raccorddroit Soupape A essence fcrou d arret elastique M6 tcrou Joint 6tanche Bride de serrage Boyau 6 mm Attache Bride de serrage Raccord coude 90 Filtre a essenceass Filtre essence Joint torique Sangle de reservoir B essence R6sewoir A essence Chicane Soupape de sOret6 1 5 P S 1 Boyau 6 mm Att...

Page 282: ...www SeaDooManuals net ...

Page 283: ...e Clamp Fuel Filter FuelValve Plate Yellow Clamp Oetiker Soupape de retenue Raccord coud6 90 Passe fiIs Pincede courroie Rivet 3 16 Attache Bouchon jaune Raccorden Y Raccord en T Attache Rondelle isolante Cible de 116trangleur Plaque de I btrangleur crou de blocage M6 Rondelle 6 mm Vis Allen M4 x 6 Attache collier Filtre essence Plateau de soupape ess jaune Bride de serrage www SeaDooManuals net ...

Page 284: ...www SeaDooManuals net ...

Page 285: ...30 005 Rubber Plug 293 250 023 Gasket 210 100009 Allen Screw M6 x 12 273 000 059 Holder Rondelle 6 mm Couvercle du silencieux d admission Basedu silencieux d admission Mousse coupe flamme lsolateur Carter de flamme Support Loctite 515 50 mL Loctite 242 10 rnL Rondelle frein 6 mm Vis Allen M6 x 25 Attache de retenue Bouchonde caoutchouc Joint Btanche Vis Allen M6 x 12 Dispositif de retenue Parts in...

Page 286: ...www SeaDooManuals net ...

Page 287: ... Bague d16tancheite Washer Rondelle ChokeShaftAss y Arbre de 1 etrangleurass Ring Bague ThrottleShaftAss y Arbre d accelerateurass Fuel Filter Filtre essence 0 Ring Joint torique Needle Valve 1 2 Pointeau 1 2 Clip Pince Needle Valve Lever Levier du pointeau Spring Ressort DiaphragmAss y Diaphragme ass Cover Couvercle Gasket Joint d16tancheitk 0 Ring Joint torique Adjuster Screw Vis d ajustement Id...

Page 288: ...www SeaDooManuals net ...

Page 289: ...ody PumpAss y Carterdepompe ass Diaphragm Diaphragme Gasket Joint ktanche Pump Cover Couvercle de pompe Pump Cover Couvercle de pompe Screw Vis Screw Vis 0 Ring Joint torique Adjuster Screw Vis d ajustement Throttle Lever Levier d1acc616rateur Throttle Lever Levier d1acc616rateur ThrottleLever Ass y Levier d accelerateur ass ThrottleLeverAss y Levier d accelerafeurass Bracket Attache Carburator Li...

Page 290: ...www SeaDooManuals net ...

Page 291: ...Synthetic Grease 400 g Protectior Hose Washer 8 mm Stud M8x 15 Volantmoteur blanc Raccord de graissage Bride de serrage Enveloppede caoutchouc Bride de serrage Bride de serrage Anneau d 6tanch6it6 Joint d 6tanch6it6 flottant Roulement B aiguilles Anneau d16tanch6it6 Arbre de transmission Bouchon centre choc crou papillon M8 Passecoque Gardevolant Loctite 271 10 mL Raccord de graissage Loctite 515 ...

Page 292: ...www SeaDooManuals net ...

Page 293: ... Shoe Ride Cap 293 700 017 Bailer Fitting 293 350 003 Thrust Washer 293 600 011 Synthetic Oil 293 800 015 Loctite 242 10 mL 293 800 028 Sealant U Black Heavy Body 271 000 282190 Inlet Grate Hilice d acier inoxydable ass Protecteur d hblice Anneau d1etanch6it6 Roulementaaiguilles Rondelle 10 mm tcrou d arret 6lastique MI0 Carterde turbine ass Bague d usure Palierde butbe Arbre de turbine Joint tori...

Page 294: ...www SeaDooManuals net ...

Page 295: ...mL Water Outlet Pump Extension Ring FlatWasher 5 mm 0 Ring FlatWasher 8 mm Nut Housing Loctite 515 50 rnL Graisse synthetique 400 g Joint torique Rondelle frein 10 mm Vis fraisee cruciforme M6x 25 Vis B tete cyl M6x 16 Vis A tete cyl M6x 20 Douille 5 mm Loctite PST592s 250 mL Cale Appret B carter Enduit de silicone 90 mL Sortie d eau Extension de pompe Bague Rondelle plate 5 mm Joint torique Ronde...

Page 296: ...www SeaDooManuals net ...

Page 297: ...hex Vis plastique K50x 12 Joint 4 rotule Vis hex M6 x 35 icrou d arret blastique M 6 Rondelle plate 5 nim Boyau de protection Bride Tridon BrideTridon Boitier VTSass Boitier VTS Bloc de raccord male 3 circuits Bloc de raccord femelle 3 circuits Cosse male non ill Bloc de raccord mile 2circuits Cosse femelle non ill Joint de fil non ill Moteur VTSass t u i thermique non ill Cosse male nonill crou h...

Page 298: ...www SeaDooManuals net ...

Page 299: ...5 981 060 Allen Screw M8 x 10 Vis Allen M8 x 10 2 38 293 800 015 Loctite 242 10 mL Loctite 242 10 mL N39 278 000 448 VTSEngine Harness Cciblage de moteur VTS 1 40 293 720 017 Grommet Passe fil 1 41 293 600 013 Primer 170 mL Appret 170 mL www SeaDooManuals net ...

Page 300: ...www SeaDooManuals net ...

Page 301: ...9 211 000 031 Screw M6 8 x 45 N30 277 000 307 Grip Insert N31 277 000 310 Grip Cap Violet N32 277 000 333 Steering Cover Yellow 33 277 000 187 Foam Top 34 211 000 036 Screw Taptite 35 213 200 007 Flat Washer 6 mm 36 213 200 004 Flat Washer 5 mm 37 211 000 021 Screw 38 211 000 037 Screw N39 277 000 467 Steering Cable 5857XP 12 94 219300130 Support arrihre Vis hex M8 x 65 Rondelle plate 8 mm crou d ...

Page 302: ...www SeaDooManuals net ...

Page 303: ...Tab Boot Small Boot Large Spherical Cushion Spherical Cushion Joint a rotule Joint Ecrouhex Petit embout Grand embout Bouton ajust Vis hex M6x 25 crou d arret elastique M6 Plaque jaune Graisse synthetique 400 g Bague de retenue Rondelle plate Ecrou hex icrou d arret klastique M6 Vis hex M6x 40 Plaque de retenue Vis Logementgauche ass Logement gauche fcrou d arret klastique M6 Vis 2 pression M6x 12...

Page 304: ...www SeaDooManuals net ...

Page 305: ...oam Latch Cover Spring Nut weld Screw KB35 x 10 Protect Plate Staples Seat Cover Si geass jaune Courroie de siege jaune Vis Allen M6x 10 Housse de siege jaune Base de srege Anneau de neoprene en DN Vis hexagonale M6x 12 Coin de siege droit jaune Coin de siege gauche jaune Reteneur base Anneau de neoprene en D Vis hex M6x 35 Rondelle 6 mm Base de loquet Entretoise Levier de loquet Loctite 242 10 mL...

Page 306: ...www SeaDooManuals net ...

Page 307: ...Hex M5x 16 Storage Tray Seal Ens de couverclea bagages jaune 1 Rondelle 10 Rivet 3116 10 Logement 6crou 2 Plaque de retenue 1 Charnibre en acier inoxydable 1 Rivet 3116 6 Dkflecteur jaune 1 Ecrou 6lastique M6 2 Levier de loquet 1 Graisse synthktique Vis 7 Ressort miroir 2 Boitier du miroir droit jaune 1 BoTtier du miroir gauche jaune 1 Miroir droit 1 Miroir gauche 1 Couvert de loquet 1 Vis hex M 6...

Page 308: ...www SeaDooManuals net ...

Page 309: ...et Joint 6tanche 4 N35 269 500 151 Extinguisher Housing BoTtierd extincteur 1 N36 293 250 031 0 Ring Joint torique 2 37 213 200 004 Washer 5 mm Rondelle 5 mm 6 38 212 000 004 Stop Nut M5 6crou d arret M5 6 39 293 200 020 Seal Anneau etanche 1 5857XP 12 94 www SeaDooManuals net ...

Page 310: ...www SeaDooManuals net ...

Page 311: ...mm Rondelle frein 8 mm Tie Rap Mount Ancrage d attache Tie Rap Attache L H Tube Vent Tuyau du ventilateur gauche R H Tube Vent Tuyau du ventilateur droit Screen Bailer Tamis de declenchement Tie Rap Attache Hose 8 mm Boyau 8 mm Elbow Fitting 90 Raccordcoud6 90 Top Mount Couv attache Tie Rap Mount Ancrage d attache Tie Rap Attache HoseVent 6 mm Boyau de ventilation 6 mm Nut MI0 tcrou MI0 Hex Nut M8...

Page 312: ...www SeaDooManuals net ...

Page 313: ...her 6mm Washer 10 mm Washer Lock 6 mm Nut M6 Loctite 242 10 mL Dart black icrou d arret elastique MI0 Rivet 118 plaquede serie Rondelle de caoutchouc Stabilisateur droit violet Stabilisateur gauche violet Joint etanche Rondelle 6mm Rondelle 10 mm Rondelle frein 6 mm Ecrou M6 Loctite 242 10 mL Dard noir www SeaDooManuals net ...

Page 314: ...www SeaDooManuals net ...

Page 315: ...n Clamp Rivet 3116 4 Tapis arriere droit violet 1 Tapis arriere gauche violet 1 Tapis lateral droit violet 1 Tapis lateral gauche violet 1 Tapis avant droit violet 1 Tapis avant gauche violet 1 Plaquede retenue 1 Rondelle8 rnm 2 Bride en Ua 1 Rivet 118 Coin de pare chocs violet 2 Pare chocsarriere violet 1 IMoulurede pare chocs arriere violet 1 Moulure de pare chocs laterale violet 2 Pare chocslat...

Page 316: ...www SeaDooManuals net ...

Page 317: ...Lock Washer 4 mm R H Stabilizer Plate L H Stabilizer Plate Nez de pare chocs violet Ergot d ancrage icrou MI0 Rondelle 10 mm Rondelle de caoutchouc crou d arret 6lastique MI0 Crochet icrou M6 Support de filtre A essence Rondelle frein 6rrlni Rondelle 6 mm Joint ktanche Vis Allen M4x 25 crou hex M4 Rondelle plate 4 mm Rondelle frein 4 mrn Plaque stabilisatrice droite Plaquestabilisatrice gauche www...

Page 318: ...www SeaDooManuals net ...

Page 319: ...ll Decal XP ldendification Decal BOMBARDIER Decal Dkcalque ESSENCE Decalquedu tableau de bord DBcalque d avertissement batterie Dkcalque EXEMPTION Logo BOMBARDIER de plastique Dkcalque RENVERSEMENT Dkcalque du logo BOMBARDIER Decalque lateral arrihre droit Dkcalque lateral arriere gauche Decalque lateral avant droit Decalque lateral avant gauche Decalque SEA DOO Decalquede coque Decalqued identifi...

Page 320: ...angle I cliquet violet Bilge Pump Kit All Models Ens de bilge i I pompe tous les modkles LCD Gauge Kit Ens de cadran LCD HX GTS serie SP 95 HX GTS SPSeries 95 HX GTS serie SP 95 Secl rity System Kit D E S S Ens de systeme de s6curite D E S S HX GTS SPSeries 95 HX GTS serie SP 95 Large Fuel Tank 90 94GT Series R6servoir i I essence large serie GT 90 94 Vent Water Block Kit Ens de mousse hydrofuge 9...

Page 321: ...pihces ci dessous ne sont pas illustrees N34 295 500 226 Decal ForTrailer Yellow Decalque de remorque jaune N35 295 500 227 Decal For Trailer Rhodamine Decalque de remorque rhodamine N36 291 000 312 Convex Mirror White Mirroir convexe blanc www SeaDooManuals net ...

Page 322: ...www SeaDooManuals net ...

Page 323: ...Impeller GuideTool Distance Gaugc Oetiker Pliers 1090 Cl6 de retenue Extracteur assemble Bague de retenue Extracteurass Extractei r fcrou M6 Vis hex IW6 x 50 Pose circlip moteur 587 Pose circlip moteur 657 Lampe stroboscopique Barre de force Demi anneau cat6 PDM Demi anneau cat6 MAG Bague de retenue Bague d16cartement Capuchon protecteur Extracteurass Vis hex M I6 x 150 Vis hex M8 x 70 Vis allen M...

Page 324: ...www SeaDooManuals net ...

Page 325: ...liers 1099 Pince Oetiker 1099 34 290 847 220 Sleeve Douille 3 35 290 841 591 Screw M8x 35 Vis M8 x 35 3 36 290 877 021 Sleeve 290877 016 Not Shown Manchon 290877 016 non ill 1 37 290 877 011 Pusher 290877 016 Not Shown Poussoir 290877 016 non ill 1 www SeaDooManuals net ...

Page 326: ...www SeaDooManuals net ...

Page 327: ...Engine Jet Pump Timing Gauge Not Shown MPEM Programmer Not Shown Multimbtre Not Shown Serre boyall Outil de retenue arbre d helice Ensemblede renvoi Eitracteur ass moteur587 Extracteur ass moteur657 crou extracteur 587 Ccrou extracteur 657 Manchon 587 Manchon 657 Douille 587 Douille 657 Tablier de protection non ill Pince Caillau Outil de fuite Verificateur d allumage Extracteur de pompe Tachymbtr...

Page 328: ...XP Operator s Iblanual 1995 English HX XP 785 Operator s Manual 1995 French HX XPi Operator s lblanual 1995 Spar ish HX XPi 219 300 130 Liste de prelivraison 5870 1994 I iste de prklivraison 5871 1994 Liste de prelivraison 5872 1994 Liste de pr6livraison 5854 1994 Liste de prelivraison 5814 1994 Liste de prelivraison 5862 1994 Liste de prelivraison 5855 1994 Liste de prklivraison 5821 1994 Liste d...

Page 329: ...er 1995 Parts and Accessories Parts Catalog 5802 1989 Manuel course 1993 Manuel course 1994 Manuel course 1995 Video prelivraison 5803 5810 ang seul Video sur garantie anglais seul Video du conducteur anglais Video du conducteur fran ais Video du conducteur fran ais Video du conducteur anglais Video de problkme de demarrage 1990 ang Manuel de reparation 1989 fran ais Manuel de reparation 1989 angl...

Page 330: ... 94 Cataloguede pieces5814 5862 GTS GTX 94 Parts Catalog 5821 Explorer 1994 Catalogue de pieces 5821 Explorer 1994 Parts Catalogue Kit 1989 1995 Ens de catalogues de pieces 1989 1995 Parts Catalog Catalogue de pieces 5873 74 75 SP SPI SPX 1995 5873 74 75 SP SPI SPX 1995 Parts Catalog 5880 HX 1995 Catalogue de pieces 5580 HX 1995 Parts Catalog 5856 XP717 1995 Catalogue de pieces 5856 XP717 1995 Par...

Page 331: ...www SeaDooManuals net ...

Page 332: ...ntification Tag Binder 3 1992 Cooling Syst Poster English Safety Hand Book English 1994 Safety Hand Book French Safety Hand Book English Chemises dossiers vehicules anglais Chemises dossiers v6hicules fran ais Decalques d identification des pieces Cartable 3 Affichec Sy st de refroidissement1992 anglais Brochure de s6curit6 anglais 1994 Brochure de securit6 fran ais Brochure de s6curit6 anglais ww...

Page 333: ... Gelcoat 140 g Green Spay Paint Gelcoat 140 g Yellow Gelcoat Repair Kit Gelcoat Repair Kit Gelcoat Repair Kit Loctite 648 vert 5 g Nettoyeur Sea Doo 400 g IVettoyeur Sea Doo 4 L Peinture a metal en aerosol 140 g jaune Peinture A metal en aerosol 140 g gris Peinture a metal en aerosol 140 g bleu Peinture B metal en aerosol 140 g violet Peinture metal en aerosol 140 g blanc Peinture a metal en aeros...

Page 334: ...mover a157 4 oz Sea Doo Fuel Stabilizer Loctite 609 Oil Injection Drum 205 L Spay Paint 140g White Adhesif 221 350 mL gris Appret 449 475 mL Colle 25 g Bec flexible huile Appret 250 mL Graisse dielectrique 150g Graisse 400 g Graisse synthktique 400 g Graisse Superlube Huile a inj Sea Doo 3x 4 litre Huile inj Sea Doo 12 x 1 litre Huile de pompe 12x 6 oz Appret a carter 4 oz Lubrifiant en a6rosol 12...

Page 335: ...www SeaDooManuals net ...

Page 336: ...MENT Pour la securite des utilisa teurs lesmoteursRotaxcon us pourlesmotoma rines ne doivent pas Gtre utilises pour des fins autres que de faire fonctionner les motomarines Sea Doo BombardierInc et sesfilialesse degagentdetoute responsabilite powantdecoulerdesutilisationsautres que celle prescrite Lesconcessionnairesqui nese conforment pas cet avis peuvent tre tenusresponsablesfinancibrernent adve...

Page 337: ...e Sea Doo Code du v6hicule Type de moteur Rotax Carburateur MlKUNl PTOIMAG 787 270 500216 40 mm XP 800 5856 270 000 119 270 500215 40 mm CATALOGUE DE PIECES Les illustrations contenues dans ce catalogue indiquent la disposition des pieces les unes par rapport aux autres II est donc possible qu elles ne rendent pas compte de la forrne exacte de ces pieces ainsi que de leurs details de fabrication C...

Page 338: ...BracketlBlOI Choke Cable 1 1 Air Silencer B12 Carburator and Fuel Pump C1 C2 Drive Shaft C3 Flywheel Guard C3 Impeller C4 Impeyer Housin C4 Steenng onle C4 Venturi and Shoe C4 Impeller Shaft C4 vrsRnotor lea I Pum Extension C5 Trim C6 C7 FrontStorage Compartment C11 Storage Cover Kit C11 Stora eand ExtinguisherHousing C11 0 0 l S l t ell Tools andAccessories D6O D8 Tools and Accessories D6GD8 Thro...

Page 339: ... ess CI C2 Systeme d entrafnement et de propulsion C30 C7 Arbre detransmission C3 Garde volant C3 Helice C4 Carter de turbine C4 Buse de direction C4 Venturi et sabot C4 Arbre de turbine C4 Extensionde ompe C5 Moteur VTS 6 Correcteur de vitesse C6 C7 Direction L C8 C9 4 Siege et couvercle du moteur Clble de vitesse C8 Siege C10 Clble de direction C8 Manetted acceleration C8 Logementde manettegauch...

Page 340: ...www SeaDooManuals net ...

Page 341: ...nc Vis a epaulement M8 x 55 Vis B epaulernent M I 0 x 75 Roulement a billes 6201 Arbre de valve rotative Anneau dlBtancheite Roulement a billes 6203 Cale Bague d arret Douille d ecartement Joint torique Roue d engrenage a 14dents Ressort Siege du ressort Circlip Bague d arret Raccord coude 90 Couvercle du roulement Joint torique Bague d arret Rondelle frein 8 mm Vis Allen IW8 x 20 Joint Btanche Lo...

Page 342: ...www SeaDooManuals net ...

Page 343: ...gs 82 25 mm Piston surdimen 2 seg 82 25 mm 290887301 Piston Overbored ings82 25mm Piston suraMsti Zsegrn82 25mm 290 815 080 Rectangular Ring 82 00 rrlm Seg rectangulaire 82 00 rrlm 290 815 081 Rectangular Ring 82 25 mm Seg rectangulaire 82 25 mrn 290 815 081 Rectangular Ring Overbored 82 25 mm Seg rectangulaire suralese 82 25 mm 290 815 100 Semi Trapez Ring 82 00 mm Seg semi trapezo idal 82 00 mm ...

Page 344: ...www SeaDooManuals net ...

Page 345: ...arter cyl suralese ass Ens carter cyl ass Joint d etancheite du cylindre 0 3 mm Joint d etancheite de cylindre 0 4 mm Joint d etancheite de cylindre 0 5 mm Joint d etancheite de cylindre 0 6 mm Joint d etancheite de cylindre 0 8 mm Cylindreavec chemise blanc Cylindreavec chemise sualese blanc Soupape d echappement Joint torique Joint etanche Boitier de soupape Vis Allen M6 x 25 Manchon Piston d ec...

Page 346: ...Blpisiq CYLINDER Casket set I H J j ENGINE danket eet ri www SeaDooManuals net ...

Page 347: ...mL C N31 290 886 395 CylinderGasketSet Ens joint d etancheite de cylindre E N 32 290 886 390 Engine GasketSet Ens dejoint dUtancheite moteur Parts identifiedwith an i an EMor a C indicatethey are part of the cis Enor ccCa group Les pieces identifiees d un i d un cE ou d un C indiquent qu elles font parties de I ensemble cci En ou ccC correspondant www SeaDooManuals net ...

Page 348: ...www SeaDooManuals net ...

Page 349: ...frein 6 mm Vis hex M6 x 25 Moyeu d engrenage Volant magnetique Plaque reacteurass Capteurass Vis Allen M6 x 12 Rondelle frein 18 mm Ecrou Hex M18 Rondelle frein Vis Allen M6 x 30 Rondelle frein 6 mm Vis hex M6 x 16 Plaque de retenue Vis hex M5 x 8 Joint torique Couvercle ignition Rondelle frein 6 mm Vis hex M6x 25 Arbre de pompe a I huile Joint torique 18 5 mm Pompe a I huile ass Rondelle frein 5 ...

Page 350: ...www SeaDooManuals net ...

Page 351: ...m 1 3 rnrn 290 886 395 CylinderGasketSet Not Shown 290 886 390 Engine Gasket Set Not Shown Vis hex M8 x 16 Rondelle 8 mm Vis hex M8x 30 Rondelle 8 mm Cale 0 4 rnrn Cale 1 3 mm Adapteur Joint Btanche Joint 6tanche Cable d injection Ecrou hex M6 Rondelle frein 6 rnrn Tampon d ancrage Cosse male Cale femelle 6 circuits Cale 0 4 mm Cale 1 3 rnrn Ens joint d nc cylindre nun ill Ens dejoint d nc moteur ...

Page 352: ...www SeaDooManuals net ...

Page 353: ...ctite 271 10 mL Allen Screw M8x 40 Clip Nut Hex M8 Dkmarreur ass Embrayagedu demarreurass Circlip Ressort Douille d arret Logementass Joint torique Joint torique lnduit Rondelle de butee Boitier du demarreur ass Porte balai Couvercle du collecteur Joint torique Ensembledebalai de demarreur Goujon de retenue Joint torique Loctite 242 10 mL Rondelle 5 mm Vis Allen M8x 30 Rondelle frein 5 mm Support ...

Page 354: ...www SeaDooManuals net ...

Page 355: ...hex M8 x 25 270 000 121 148 Rubber Mount Tampon d ancrage 213 200 011 Washer 8 mm Rondelle 8 mm 215 081 260 Hex Screw M8 x 12 Vis hex M8 x 12 215 084 060 Hex Screw M8 x 40 Vis hex M8 x 40 274 000 234 Muffler Support Support de silencieux 210 000 001 Hex Screw M8 x 20 Vis hex M8 x 20 274 000 177 Hose Formed Boyauform6 293 650 036 Tridon Clamp Bride de serrage 274 000 225 Washer Rondelle 274 000 222...

Page 356: ...www SeaDooManuals net ...

Page 357: ... 640 Stud M I0 Loctite 271 10 mL Support Pipe Screw Allen M8 x 20 Washer Lock 8 rrlm Bride de serrage Rondelle cuivre Enduit d16tancheit6 80 mL Ancrage d attache Attache Rivet 1 8 x 640 Goujon M I 0 Loctite a271 10 mL Support de tuyau Vis Allen M8 x 20 Rondelle frein 8rrlm www SeaDooManuals net ...

Page 358: ...www SeaDooManuals net ...

Page 359: ... Spark Plug650 PTO Wire Spark Plug530 MAG 219300170 Vis hex M6 3 x 16 Support module Support collier Module electroniqueass couverclel Entretoise 13 mm Batterie Rondelle plate 6 mm Vis hex crou M6 Sangle Bloc d attache male 6circuits Cale mile 6circuits Cossefemelle Support de 3 fils Attache Module electroniqueass base Incluant 19 26 41 47 57 Rondelle frein 6 mm Bande de caoutchouc Fusible 15amp C...

Page 360: ...www SeaDooManuals net ...

Page 361: ... Dielectric Grease 150 gr Screw Hex M4 8 x 16 Washer 5 rnm Capuchonprotecteur Base de la boite electrique Capuchon A fusible Redresseurass Relais ass incluant 57 Cosse male ttui thermique Rondelle6 mm Fusible 5 amp crou M6 Passe fils 4circuits Ciblage moteur nc u 11 12 13 52 55 Ciible de demarreurrouge Bouchon electrique Passe fils noir Passe fils 4circuits Passe fils 3circuits Passe fils I circui...

Page 362: ...www SeaDooManuals net ...

Page 363: ... Rivet 3116 x 940 Washer Fuse 15Amp Harness Ground Connector Base Couvercle Plaque de mise a la masse Bobine d allumage Plaque de montage Joint etanche Joint etanche Attache Cabligefusible 7 5amp inclu 10 15 Fusible 7 5 amp Passe fils gris SolenoYde demarreur crou dlarr t elastique M6 Vis autotaraudeuse M6x 10 Capuchon a fusible Vis autotaraudeuse M6 3 x 25 Attache Bouchon electrique Cibalagebofte...

Page 364: ...ys Connexiontypique circuitssimple ou multiple 21 byz3 7 1 box positions 2 ions boite elect 3 4 Positions boite elect arribre p 0 7 to elect box posl pos7 vers boite elect posl Oil 1Fuel Level Gauge Cadran huile essence www SeaDooManuals net ...

Page 365: ...18 gauge Wire Seal 16 and 18 gauge green Wire Seal 20gauge mauve 219 300170 Attache Bloc male 6 circuits Cale femelle 6 circuits Cosse femelle Interrup furgence Incl 19c 22br23a Ciblage avert inter dep arret Incluant 19b 22b 23a 31 32 Inter d arr8t et de marche ass Avertisseurass Incl 21b 23a crou d interrupteur de securitk Cordonde securite ass lndicateurhuile essence Incluant 19b 2Clb 20d 21 b 2...

Page 366: ...ction Simpleor Multiple Ways Connexion typique circuitssimple ou multiple hb 23 t box positions tions boite elect Positions boite elect arriere pos7 to elect box posl pos7 vers boite blect posl www SeaDooManuals net ...

Page 367: ...rommet 4Ways Grommet 4Ways Cap Electric Rear Harness 4 Ways Including20d 21a 21b 23a 30 32 Ctiblage VTS4 circuits Incluant19b 20b 21 b 22b 23a Ctiblage2circuits Cfiblageantivol Incluant20c 21b 21c 23a 29 32 Ciiblage 1circuit Incluant19a 22b 23ar28 32 Passe fils 1circuits Passe fils 3circuits Passe fils 4circuits Passe fils 4circuits Bouchon electrique Ctiblagearriere 4 circuits Incluant20d 21a 21b...

Page 368: ...www SeaDooManuals net ...

Page 369: ...p Loctite 592 50 mL Hose 8 mm PresureRegulatorAss y Connector Male F tt ng Male 0 Ring Fitting Elbow 90 Block Feeding Rod Feeding Spring Washer Lock 8 rrlm Valve Base Housing Cover Valve Gasket Bellows Clamp Raccord Perko Boyau 12 5 mni Rondelle Raccord coude 90 Bride de serrage Raccord coude 90 Enduit de tuyau 250 mL Raccord mile Raccord coude 90 Raccord en T Bride de serrage Bride de serrage Boy...

Page 370: ...www SeaDooManuals net ...

Page 371: ...t Soupape echappement 1 38 420 251 920 Tie Rap Attache 1 N39 290 241 220 Screw Adjustment Vis ajustement 1 N40 420 838 082 Clamp Spring Bride A ressort 1 41 215 981 660 Screw Allen M8 x 16 Vis Allen M8x 16 2 www SeaDooManuals net ...

Page 372: ...www SeaDooManuals net ...

Page 373: ...ting 90 Oetiker Clamp Oil Filter Hose 8 mm Hose 12 mm Jauge d huile ass Joint torique Goulot de remplissage pcrou du goulot de remp huile Bride de serrage Joint d etancheite Bride de serrage Boyau de remplissage Reservoir d huile Passe fils Passe fils Raccord coude 90 Graisse dielectrique 150 gr Contacteurde niveaud huile ass Joint de fil non illustrk Cosse male non illustre Bloc de raccord femell...

Page 374: ...www SeaDooManuals net ...

Page 375: ...ler Fuel Cap Snap Fuel Tank Cap Vis 5 tGte frais6e cruciforme M4x 8 Rondelle 4 mm Bouton de soupape a essence noir crou M22 Raccord droit Soupape a essence EC OIJdlarr t elastique M6 Ecrou Joint 6tanche Bride de serrage Boyau 6 rnm Pince Bride de serrage Boyauform6 Filtre a essence ass Filtre a essence Joint torique Sangle R6servoir a essence Chicane Soupape de sOrete 1 5 P S 1 Support filtre a es...

Page 376: ...www SeaDooManuals net ...

Page 377: ...er 6 rrlm Allen Screw M4x 6 Tie Clarr p Fuel Filter Fuel Valve Plate Black Soupape de retenue Raccord coudb 90 Passe fiIs Pince de courroie Rivet 3116 Attache Bouchon noir Raccord en Y Raccord en T Attache Rondelle isolante Cable de I etrangleur Plaque de I etrangleur Ecrou de blocage M6 Rondelle 6 rrlm Vis Allen M4x 6 Attache collier Filtre a essence Plateau de soupape a ess noir www SeaDooManual...

Page 378: ...www SeaDooManuals net ...

Page 379: ...61 500 Lock Washer 6 mm 210 100 012 Allen Screw M6x 25 273 000 006 Clip Retainer 293 830 005 Rubber Plug 293 250 023 Gasket 210 100 009 Allen Screw M6x 12 273 000 059 Holder Rondelle 6 mm Couvercle du silencieux d admission Base du silencieux d admission Mousse coupe flamme lsolateur Carter de flamme Support Loctite 515 50 mL Loctite 242 10 mL Rondelle frein 6 mm Vis Allen M6 x 25 Attache de reten...

Page 380: ...www SeaDooManuals net ...

Page 381: ... Bague dt6tancheit6 Washer Rondelle Choke ShaftAss y Arbre de I etrangleur ass Ring Bague ThrottleShaftAss y Arbre d accelerateurass Fuel Filter Filtre essence 0 Ring Joint torique Needle Valve 1 5 Pointeau 1 5 Clip Pince Needle Valve Lever Levier du pointeau Spring Ressort DiaphragmAss y Diaphragme ass Cover Couvercle Gasket Joint d etancheite 0 Ring Joint torique Adjuster Screw Vis d ajustement ...

Page 382: ...www SeaDooManuals net ...

Page 383: ...www SeaDooManuals net ...

Page 384: ...www SeaDooManuals net ...

Page 385: ...Flywheel Guard Synthetic Grease 400 g Grease Fitting Loctite 515 50 mL Rondelle 8 mm Boyau de protection Bride de serrage Enveloppede caoutchouc Bride de serrage Bride de serrage Anneau d etancheite Joint d etancheite flottant Roulementa aiguilles Anneau d etancheite Arbre de transmission Bouchon contre choc Ecrou pap ill or M8 Passe coque Gardevolant Graisse synthetique 400 g Raccord de graissage...

Page 386: ...www SeaDooManuals net ...

Page 387: ... Countersunk Phillips Screw M6 x 25 Pan Hd Screw M6 x 16 Helice d acier inoxydableass Protecteur d helice Anneau d1etanch6it6 Roulement a aiguilles Rondelle 10 mm crou dlarr t elastique MI0 Carterde turbineass Bague d usure Palier de butee Arbre de turbine Joint torique Bouchon 1 8 27 NPT Couvercle de turbine Vis hex M5 x 20 Raccord de pompe Loctite 271 10 rnL Venturiass Sabot noir Rondelle frein ...

Page 388: ...www SeaDooManuals net ...

Page 389: ... mrn Loctite aPST 592 250 rnl Shim Primer aN Silicone Sealant 90 rnL Water Outlet Pump Extension Ring Vis a tgte cyl M6 3 x 20 Rondelle plate 8 mm Loctite sPST 592 250 mL Cale Appret a carter Enduit de silicone 90 rnl Sortie d eau Extension de pompe Bague www SeaDooManuals net ...

Page 390: ...www SeaDooManuals net ...

Page 391: ...al Not Shown Cosse femelle non ill 278 000 218 Seal Wire Not Shown Joint de fil non ill 278 000 161 Female Housing Tab 1Way Bloc de raccord femelle 1circuit 278 000 616 VTSMotorAss y Moteur VTSass 278 000 231 Insulating Sheet Not Shown t u i thermique non ill 278 000 230 Male Terminal Not Shown Cosse male non ill 217 361 500 LockWasher 6 mm Rondelle frein 6 mm 278 000 428 Worm Screw Vis sans fin 2...

Page 392: ...www SeaDooManuals net ...

Page 393: ...Trim Correcteur d assiette N39 293 830 027 Seal Washer Rondelle d etancheite 1 N 40 292 000 250 VTSSupportAss y Supportde VTSass 1 41 293 600 013 Primer 170 mL Appret 170 mL www SeaDooManuals net ...

Page 394: ...www SeaDooManuals net ...

Page 395: ...31 Screw M6 8 x 45 N30 277 000 307 Grip Insert 31 277 000 203 Grip Cap Black N32 277 000 333 Steering Cover Yellow 33 277 000 187 Foam Top 34 211 000 036 Screw Taptite 1 4 20 x 112 35 213 200 007 FlatWasher 6 mm 36 213 200 004 FlatWasher 5 mm 37 211 000 021 Screw 38 211 000 037 Screw N39 277 000 491 Steering Cable 5856XP 800 04 95 219 300 170 Support arriere Vis hex M8 x 65 Rondelle plate 8 mm fcr...

Page 396: ...www SeaDooManuals net ...

Page 397: ...C 5 3 CD C D 0 CD 0 a CD z 3 n_ a 0 5 CD 1 r N N N N 4 4 m 4 4 L 2 a 7 4 CD www SeaDooManuals net ...

Page 398: ...www SeaDooManuals net ...

Page 399: ...ch Base Spacer Latch Lever Loctite 242 10 rr L Seat Foam Latch Cover Spring Nut weld Siege ass jaune Plaque de protection jaune Vis KB35x 10 Housse de siege jaune Base de siege ass Anneau de neoprene en Dn Vis hexagonale M6 x 12 Coin de siege droit jaune Coin de siege gauche jaune Reteneur base Agrafe houssede siege Vis hex M6 x 35 Rondelle 6 rrlm Base de loquet Entretoise Levier de loquet Loctite...

Page 400: ...www SeaDooManuals net ...

Page 401: ... Strorage Extinguisher Housing Cover Storage Housing Cover Rivet Advel 5 32 Ens de couverclea bagages jaune Vis K40x 16 Rivet 3116 Logement ecrou Plaquede retenue Charnihre en acier inoxydable Rivet 3116 x 565 krou elastique M6 Levier de loquet Vis Couvert de loquet Vis hex M6 x 25 Ressort loquet Base de loquet Rondelle 6 mm Anneau Btanche crou d arret M5 Rondelle 5 mm Ensembled outils Boitier d e...

Page 402: ...www SeaDooManuals net ...

Page 403: ...71 10 mL Tie Clamp 219 300170 Attache Rivet 5 32 Passe fils Rondelle plate 4 rnm Rivet 118 Pince a ressort DR Pince a ressort GA Rondelle plate 8 mm Rivet 118x 640 Grille d admission droite noir Grille d admission gauche noir Ergot d encrage Vis K40 x 16 Rivet 118x 515 Adaptateur de ventilateur gauche Adaptateur de ventilateur droit Rondelle frein 8 rnm Ancrage d attache Attache Tuyau du ventilate...

Page 404: ...www SeaDooManuals net ...

Page 405: ...mm Washer 10 mm Washer Lock 6 mm Nut M6 Loctite 242 10 mL Dart black Passe fiIs c r o u d arret elastique MI 0 Rondelle caoutchouc Rondelle de caoutchouc Stabilisateur droit noir Stabilisateur gauche noir Joint etanche Rondelle 6 mm Rondelle 10 mm Rondelle frein 6 mm c r o u M6 Loctite 242 10 mL Dard noir www SeaDooManuals net ...

Page 406: ...www SeaDooManuals net ...

Page 407: ...m Black Moulure de pare chocs laterale noir Side Bumper Black Pare chocslateral noir Rivet1 8x 640 Rivet118x 640 Rivet 3116 x 940 Rivet 3116 x 940 Rear Vent Hose Boyau de ventilation arrihre Cap Black Capuchon noir Tie Clamp Attache collier Silicone Sealant 5 mL Enduit de silicone 5 mL Drain Plug Bouchon de purge Stop Nut M8 crou d arret M8 Lock Washer 8 mm Rondelle frein 8 mm Loctite 271 10 rr L ...

Page 408: ...www SeaDooManuals net ...

Page 409: ...mm LockWasher 4 mm R H Stabilizer Plate L H Stabilizer Plate Nez de pare chocs noir Ergot d ancrage c r o u MI0 Rondelle 10 mm Rondelle de caoutchouc c r o u dlarr telastique MI0 Crochet ccrou M6 Attache Rondelle frein 6 mm Rondelle 6 mm Joint Btanche Vis Allen M4x 25 Ecrou hex M4 Rondelle plate 4 mm Rondelle frein4 rnm Plaque stabilisatrice droite Plaque stabilisatrice gauche www SeaDooManuals ne...

Page 410: ...www SeaDooManuals net ...

Page 411: ...nDecal R H Hull Decal L H Hull Decal BOMBARDIER Decal D6calque ESSENCb D6calque du tableau de bord Decalque d avertissement batterie D6calque EXEMPTION Logo BOMBARDIER de plastique D6calque RENVERSENIENT Decalque du logo BOMBARDIER Decalque lateral arrihre DR D6calque lateral arrihre GA Decalque lateral avant DR Decalque lateral avant GA D6calque SEA DOO D6calque de coque DR D6calque de coque GA D...

Page 412: ...angle a cliquet violet Bilge Pump Kit AllModels Ens de bilge B pompe tous les mod8les LCD Gauge Kit Ens de cadran LCD HX GTS serie SP 95 HX GTS SP Series 95 HX GTS serie SP 95 Security System Kit D E S S Ens de systeme de s6curite D E S S HX GTS SPSeries 95 HX GTS serie SP 95 Large Fuel Tank 90 94 GT Series Reservoir a essence large serieGT 90 94 Vent Water Block Kit Ens de mousse hydrofuge 93 95X...

Page 413: ...e Decalque de remorque rhodamine N36 291 000 312 Convex Mirror White Mirroir convexe blanc 37 295 500 311 Window Graphic Sea DooRacing Graphique de vitre Sea DooRacing 38 295 500 312 Window Graphic Sea DooPower Graphique de vitre Sea DooPower 39 295 500 313 Window Graphic aXP 800 Power Graphique de vitre XP800 Power 40 295 500 108 Paddle Wheel Kit Ens roue B aube www SeaDooManuals net ...

Page 414: ...www SeaDooManuals net ...

Page 415: ... Distance Ring Bague d ecartement Protector Cap Capuchon protecteur Puller Ass y Extracteur ass 1 Hex ScrewM16x150 Vishex M16x150 1 Hex Screw M8x 70 Vis hex M8 x 70 4 Allen Screw M8 x 40 Vis allen M8x 40 4 Wrench Holder Cle de retenue Degree Disk Disque de degre Compress Ring 587 Engine Compresseur de segments moteur587 Compress Ring 657 Engine Compresseur de segments moteur657 Compress Ring 82 00...

Page 416: ...www SeaDooManuals net ...

Page 417: ... 6 Ways Not Shown Puller Flywheel Not Shown Puller Gear Not Shown Pince Oetiker 1099 Douille d16cartement Vis M8 x 35 Manchon Poussoir Poign6e insertion Poussoird anneau d16tanch6it6 Poussoird anneau d16tanch6ite Treteau ass Plaquede montage Bagl e de retenue Reteneur de courronne non illust Jauge regulateur 787 non illust Jauge r6gulateur 717 non illust Douille 6chappement non illust DouilleVTS n...

Page 418: ...www SeaDooManuals net ...

Page 419: ...er Not Shown Flush Kit Clamp Gear 1 Dia c TnFitting Cap Dust Hose 16 Flush Kit Serre boyau Outil de retenue arbre d helice Multimetre non ill Ektracteur ass moteur587 Extracteur ass moteur 657 787 Ecrou extracteur 587 crou extracteur 657 787 Manchon 587 Manchon 657 787 Douille 587 Douille 657 787 Tablier de protection non ill Pince Caillau Outil de fuite Verificateur d allumage Extracteur de pompe...

Page 420: ...or s Manual 1995 English HX XP 800 Operator s Manual 1995 French HX XP 800 Operator s Manual 1995 Spanish HX XP 800 219 300 170 Liste de prklivraison 5870 1994 Liste de prklivraison 5871 1994 Liste de prklivraison 5872 1994 Liste de prelivraison 5854 1994 Liste de prklivraison 5814 1994 Liste de prklivraison 5862 1994 Liste de prelivraison 5855 1994 Liste de prklivraison 5821 1994 Liste de prelivr...

Page 421: ...eparation 1991 fran ais 219 100 004 Shop Manual 1991 English Manuel de reparation 1991 anglais 219 100 005 Shop Manual 1992 French Manuel de reparation 1992 fran ais 219 100 006 Shop Manual 1992 English Manuel de reparation 1992 anglais 219 100 007 Shop Manual 1993 French Manuel de reparation 1993 fran ais 219 100 008 Shop Manual 1993 English Manuel de reparation 1993 anglais 219 100 009 Shop Manu...

Page 422: ... pieces 5821 Explorer 1994 N 295 500 265 Parts Catalogue Kit 1989 1995 Ens de catalogues de pieces 1989 1995 N 219 300 110 Parts Catalog Catalogue de pieces 5873 74 75 SP SPI SPX 1995 5873 74175 SP SPI SPX 1995 N 219 300 120 Parts Catalog 5880 HX 1995 Catalogue de pieces 5580 HX 1995 N 219 300 130 Parts Catalog 5857 XP717 1995 Catalogue de pieces 5857 XP717 1995 N 219 300 140 Parts Catalog Catalog...

Page 423: ...Form Warranty Claim Forms CDN Warranty Claim Forms US Ens de microfiches l988 I 995 Microfiche 1995 5873 74 75 Microfiche 1995 5880 Microfiche 1995 5857 Microfiche 1995 5856 Microfiche 1995 5815 5863 Guidede service fransais Guidede service anglais Ens de documents franpais Incl pieces219 900569a 219000030 Etiquette d avert de navigation XP Etiquette d avert de navigation SP SPI SPX Etiquette d av...

Page 424: ...ety Hand Book English 1994 Safety Hand Book French Safety Hand Book English Sheet Instruction Flush Kit Carte de garantie Form de rbclamation sous garantie Enveloppesde reclamation de garantie Decalques cPi8cessous garantie Liste d expedition de rbcl de garantie Formulederetourdemarchandise Chemises dossiers vehicules anglais Chemisesdossiers vehicules fransais Dbcalques d identification des piece...

Page 425: ...t Gelcoat 140 g Green Spay Paint Gelcoat 140 g Yellow Spay Paint 140 g White Spay Paint 140 g Blue Violet Loctite 648 vert 5 g Nettoyeur Sea Doo 400 g IVettoyeur Sea Doo 4 L Peinture a metal en akrosol 140 g jaune Peinture a metal en aerosol 140 g gris Peinture metal en aerosol 140 g bleu Peinture metal en aerosol 140 g violet Peinture a metal en aerosol 140 g blanc Peinture a metal en aerosol 140...

Page 426: ...tite 609 Oil Injection Drum 205 L Sealant Adhesif 221 350 mL Grey Loctite 648 5 g Prime a449 475 mL Ens de rep Gelcoat Ens de rep Gelcoat Ens de rep Gelcoat Colle 25 g Bec flexible huile Appret 250 mL Graisse dielectrique 150 g Graisse 400 g Graisse synthetique 400 g Graisse Superlube Huile a inj Sea Doo 3x 4 litre Huile B inj Sea Doo 12 x I litre Huile de pornpe 12x 6 oz Appret B carter 4 oz Lubr...

Page 427: ...www SeaDooManuals net ...

Page 428: ...ybefinancially liableshouldinjulyoccur BombardierInc etsesfilialessed6gagentdetouteresponsabilidpowantdbulerdesutilisationsa m s que celleprescrite BombardierInc reservesthe rightat anytimeto discontinueor changespecifications designs Lesconcessionnairesquineseconformempasacetavispewent retenusresponsablesfinancihrement features modelsor equipmentwithoutincurringobligation advenantdesblessures Bom...

Page 429: ...ype Type de moteur Rotax CATALOGUE DE PIECES Les illustrations contenues dans ce catalogue indiquent la disposition des pieces les unes par rapport aux autres II est donc possible qu elles ne rendent pas compte de la forme exacte de ces pieces ainsi que de leurs details de fabrication Ces illustrations ont pour but d identifier des pieces qui remplissent la memefonction ou unefonction identique SY...

Page 430: ...3 C4 Carburatorand Fuel Pump 657 ICWCA Drive and Propulsion System Steering C8 9C12 Dl D2 Seat and Engine Cover D3 D4 Drive Shaft C8 Throttle Cable Dl 1 Seat D3 Flywheel Guard C8 Steerin Cable D FuelFilterBracket D3 Impeller C9 hrottle iandle Dl D2 Impel er Housin Steer n Nozzle7dC9 9 I enturiYc9 Shoe C9 Impeller Shaft C9 I Trlm C11 C12 VTS Motor C12 Front Storage Compartment Body D5 D60Dl0 Storag...

Page 431: ...teuret pompea ess a6Wu C50C7 Systeme d entrainement et de propulsion Direction C80 C12 Dl D2 Siege et couvercle du moteur D3 D4 Arbre de transmission C8 Clble de vitesse Dl Siege D3 Garde volant C8 Clble de direction D2 Supportdef i k aessence D3 Helice C9 Manetted acceleration Dl D2 Carter de turbine C9 Busede direction C9 Venturi C9 Sabot C9 Arbre de turbine C9 Correcteur de vitesse C11 C12 Mote...

Page 432: ...www SeaDooManuals net ...

Page 433: ... M8 x 68 5 6 6 6 Vis Allen M8 x 45 6 6 6 Vis 3 epaulernent MlOx 73 5 2 2 2 Goujon M I0 x 25118 4 4 4 Roulenient a billes 6201 1 1 1 Arbre de valve rotative 1 1 1 Anneau d etancheite 1 1 1 Roulement B billes 6203 1 1 1 Cale 1 1 1 Bague d1arr8t 1 1 1 Douille d ecartement 1 1 1 Joint torique 1 1 1 ROIJ d engrenage A 14dents 1 1 1 Ressort 1 1 1 Sihge du ressort 1 1 1 Circlip 2 2 2 Bague d arret 1 1 1 ...

Page 434: ...www SeaDooManuals net ...

Page 435: ...nneau d ktancheite 1 BaguedD6cartement 1 Roulementa billes 6207 2 Joint torique 64 0 mmx 2 0 mm 2 Anneau d etancheit6 PDM 1 Cale de retenue 1 Baguede retenue 1 Clavette Woodruff 1 Roulementa aiguilles 2 Piston 2segm 76 0mm 2 Pistonsurdi 2segm 76 25 rnm Opt Pistonsurdi 2segm 76 5 mm Opt Segment rectangulaire76 0 mm 2 Segment rectangulaire76 25 mm Opt Segment rectangulaire76 5 mm Opt Segment semi tr...

Page 436: ...www SeaDooManuals net ...

Page 437: ...rnm Opt Pistonwith2Rings78 5mm Pistonsurdi 2segm 78 5mm Opt RectangularRing78 mm Segment rectangulaire 78 mrn 2 RectangularRing 78 25 mm Segment rectangulaire 78 25 mm Opt Rectangular Ring 78 5 rrlm Segment rectangulaire 78 5 mm Opt Semi Trapez Ring 78 mm Segment semi trap6zoi dal78 mm 2 Semi Trapez Ring78 25 rnm Segment semi trap6zoTdal78 25 mm Opt Semi Trapez Ring78 5 mm Segment semi trap6zo ida...

Page 438: ...www SeaDooManuals net ...

Page 439: ...8 x 70 8 8 Joint torique 2 2 Joint torique 2 2 Culasse blanc 1 1 Vis hex 3 6paulement M8 x 53 5 12 12 Joint torique 2 2 Joint torique 1 1 Joint torique 1 1 Couvercle de ci lasse blanc 1 1 Bague6tanche 1 1 Raccord de boyau 6 mm 1 1 Rondelle frein M6 11 11 Vis Allen M6 x 25 9 9 Vis Allen M6 x 35 2 2 Joint d ktanchkitk 2 2 Collecteur d16chappement blanc 1 1 Rondelle frein 8 mm 8 8 Vis Allen M8 x 75 8...

Page 440: ...www SeaDooManuals net ...

Page 441: ...oint d16tanch6it6de cylindre 0 6 rnm Joint d16tanch6it6de cylindre 0 8 rnrn Joint d16tanch6it6de cylindre 0 4 rnrn Cylindreavec chemise blanc 2 Vis hex B 6paulementM8 x 68 5 8 Joint torique 2 Joint torique 2 Culasse blanc 1 Joint torique 2 Joint torique 1 Couvercle de culasse blanc 1 Vis hex B epaulement M8 x 68 5 12 Joint d16tanch6it6 2 Collecteur d16chappernent blanc 1 Rondellwfrein 8 mm 8 Vis A...

Page 442: ...www SeaDooManuals net ...

Page 443: ...nt magnetique 1 1 1 Couronne dentee 77 dents 1 1 1 Passe fils 1 1 1 Capuchon 1 1 1 Tubeisolant 1 1 1 Capuchonfemelle 4 circuits 1 1 1 Bloc fernelle 4 circuits 1 1 1 Rondelle 5 5 mm 3 3 3 Rondelle frein 5 mm 3 3 3 VisAllenM5x18 3 3 3 Plaquede retenue 1 1 1 Vis hex M5x 8 2 2 2 Rondelle frein 22 mrn 1 1 1 Ccrou hex M22 1 1 1 Sangle protecteur 1 1 1 Joint torique 1 1 1 Couvercle ignition 1 1 1 Vis aut...

Page 444: ...www SeaDooManuals net ...

Page 445: ...ail 5 mm 2 Clip 1 Rivet 3116 1 Adapteur 1 Rondelleplate 6 mm 1 Vis Allen M6 x 16 1 Ens dejoint d knch mieur non ill Em dejoint d knch nmteur non ill Parts identifiedwith an i an ENor a nC indicate they are part of the uir uEs or aCn group Les pieces identifiees d un i d un cE ou d un Cnindiquentqu elles font parties de I ensemble uin aEn ou uCs correspondant 5873 SP 5874 SPX 5875 SPI 12 94 www Sea...

Page 446: ...www SeaDooManuals net ...

Page 447: ... 1 Circlip 1 1 1 Ressort 1 1 1 Douilled1arri2t 1 1 1 Logementass 1 1 1 Joint torique 2 2 2 Rondelle 1 1 1 lnduit 1 1 1 Rondellede butee 8 Boitier du d6marreur ass 1 1 1 Porte balai 1 1 1 Co vercle du collecteur 1 1 1 Joint torique 2 2 2 Loctite 242 10 mL I Rondelle5 rnm 2 2 2 Goujonde retenue 2 2 2 Ensemble debalai de dkmarreur 1 1 1 Joint torique 1 1 I Vis hex M8 x 30 2 2 2 Rondelle frein 5 mm 2 ...

Page 448: ...www SeaDooManuals net ...

Page 449: ...er 6 mm 210 100 002 Allen Screw M6x 20 274 000 081 Muffler 274 000 113 Muffler 293 850 021 Muffler Strap 274 000 032 Exhaust Hose 293 850 024 Strap Clip 293 150 037 Rivet 3116 Ecrou hex M8 1 1 1 Rondelle frein 8 mm 4 4 4 Tuyaud echappement ass 1 Tuyaud echappement ass 1 1 Vis hex M8x 40 2 1 1 Doi ille 2 1 1 Douille de caoutchouc 4 2 2 Dard noir 2 2 2 Moteur Rotax 587 blanc 1 1 Moteur Rotax 657 bla...

Page 450: ...www SeaDooManuals net ...

Page 451: ...15 Loctite 242 10mL Loctite 242 10 mL 33 293 800 028 Sealant Loctite U Black Heavy Body Scellant Loctite U noir Heavy Body N34 274 000 211 Clamp Bride de serrage 1 1 35 274 000 074 Rubber Strip Bandede caoutchouc 1 1 5873 SP 5874 SPX 5875 SPI 12 94 www SeaDooManuals net ...

Page 452: ...www SeaDooManuals net ...

Page 453: ...seur ass 1 1 1 Cosse male non illustre 2 2 2 Joint de fil non illustre 2 2 2 Bloc de raccordfemelle 2 2 2 Bafferie 1 1 1 Rondelle plate 6 mm 2 2 2 Vis hex 2 2 2 crou M6 2 2 2 Sangle 2 2 2 Attache collier a Tampon inferieur de batterie 1 1 1 Support de batterie 1 1 1 Support de 3 fils 1 1 1 Attache lnterrupteur VTSass 1 Bloc de raccordfem 3circuits 1 Bandede caoutchouc 2 2 2 Ecroud interrupteur de ...

Page 454: ...www SeaDooManuals net ...

Page 455: ...1 36 293 800 007 Loctite 515 50 cc Loctite 515 50 cc 37 278 000 321 Wire Spark Plug 650 PTO Cable d allumage 650 PDM 1 1 1 38 278 000 322 Wire Spark Plug 530 MAG Cable d allumage 530 MAG 1 1 1 39 278 000 020 Protector Cap Capuchon protecteur 4 4 4 5873SP15874SPX 15875SPI 12194 www SeaDooManuals net ...

Page 456: ...Safetv Switch www SeaDooManuals net ...

Page 457: ...d interrupteur de VTS 1 Electric Cap Bouchonklectrique 1 Grommet Passe fils 1 RetainingSupport Support de retenue 2 Nut M6 Ecrou M6 2 2 2 Hex Taptite Screw M6 3 x 13 Vis hex autotaraudeuse M6 3 x 13 2 Self Tapping Screw M6x 10 Vis autotaraudeuse M6x 10 2 2 2 Cap Bouchon 2 2 2 Starter Cable Cible de d6marreur 1 1 1 Electric Cap BouchonBlectrique 1 1 1 Grommet Passe fils 1 1 1 VTSModule Module de W ...

Page 458: ...Safety Switch 1 www SeaDooManuals net ...

Page 459: ...ectric Cap Grommet ElectronicModuleAss y ElectronicModuleAss y Fuse Cap 15Amp Fuse Fuse Cap 5 Amp Fuse Fuse Holder Open Barrel Male Terminal Not Shown Insulation Sheath Not Shown Engine Harness Grommet Electric Cap Washer 6 mm Elastic Stop Nut M6 Cosse femelle 2 2 Bloc de raccord fern 6 circuits 1 1 lnterrupteurd urgence 1 1 1 Bouchon6lectrique 1 1 1 Passe fils 1 1 1 Ciiblageavert inter dkpJarr6t ...

Page 460: ...www SeaDooManuals net ...

Page 461: ...p Male Connector LoctiteH592 50 mL Hose 8 mm Fitting T Tridon Clamp Raccordcoude 90 1 1 Boyau 12 5 mm Q Boyau8 mm Q Raccordcoude 90 1 1 Raccord male 1 1 Raccord coude 90 1 1 Enduitd16tancheit6de tuyau 250 mL Raccord male 1 1 Raccord coud6 90 1 1 Bridede serrage 3 3 Bride de serrage 1 1 Bride de serrage 5 5 Boyau6 mm Raccord de purge 2 2 Raccord en T 1 1 Attache Attache collier Attache Q Raccordmal...

Page 462: ...www SeaDooManuals net ...

Page 463: ... Tie Clamp Pipe sealant 250 mL Hose 20 mrn Bride de serrage 2 Boyau 12 5 mm Boyau8 mm Raccord coud6 90 1 Raccordmale 1 Raccord coud6 90 1 Joint 6tanche 2 Raccord 1 Raccordcoude 90 1 Bride de serrage Bride de serrage Bride de serrage Boyau6 mm a Raccordde purge 2 Raccord en T 1 Attache Raccord de vidange 90 1 Bride de serrage 1 Raccord male 1 Loctite 592 50 mL Boyau 8 mm a Attache collier Enduitdt6...

Page 464: ...www SeaDooManuals net ...

Page 465: ...1 1 Joint torique 1 1 1 Goulotderemplissage 1 1 1 fcrou du goulot de remp huile 1 1 1 Bridede serrage 4 4 4 Joint d etancheite 1 1 1 Bridede serrage 2 2 2 Boyaude remplissage 1 1 1 Reservoird hl ile 1 Reservoird huile 1 1 Passe fils 2 1 1 Passe fils 2 1 1 Raccordcoude90 2 1 1 Graisse dielectrique 150 gr Raccordcoude 90 1 Filtre d huile 1 1 1 Boyau8 mm Boyau 12mm Boyau 6 mm Soupape de retenue 1 1 1...

Page 466: ...www SeaDooManuals net ...

Page 467: ...ein 8 mm 4 4 4 Vis hex M8 x 20 4 4 4 Joint torique 1 1 Joint torique 1 fpaulement de pompe4 huile 1 fpaulement de pompe4 huile 1 1 Joint torique 1 1 1 Pompe a huile ass 1 1 Pompe a huileass 1 Rondelle 6 2 mm 2 2 2 Roued engrenage I 41 dents 1 1 1 fcrou de blocage M6 1 1 1 Rondelle frein 5 mrn 2 2 2 Vis cylindrique fendue M5x 16 2 2 2 Rondelle frein 6 mm 6 6 6 Vis Allen M6 x 20 6 6 Vis Allen M6 x 2...

Page 468: ...www SeaDooManuals net ...

Page 469: ... Joint d btanchbit6 1 PlateauinfBrieur de pompe 1 Joint d16tanch6it6 1 Vis hex M6x 8 1 Ressort 1 Rondelle6 2 mm 1 Levier contr6le 1 Rondelle frein 6 mm 1 icrou M6 1 Anneau d1Btanch6it6 1 Ens dejoin d lncheitb 1 Loctite 242 10rnL Loctite 648 5 gr Rondelle frein 8 mm 2 crou M8 2 fcrou de blocage M6 1 Cable d injection 1 Cable d injection Guide de cable 1 Circlip 1 Loctite 515 50 mL Vis Allen M8x 75 ...

Page 470: ...www SeaDooManuals net ...

Page 471: ...p 275 500 110 Filler Neck Hose 293 250 029 Gasket 275 500 231 Filler Neck 275 500 168 Chain 211000 028 Screw 293 250 017 Gasket 73SP 5874SPX 5875SPI 12194 219300 110 Vis B tgte fraisee cruciforme M4x 8 1 1 1 Rondelle4 rnrn 1 1 1 Boutonde soupapea essence violet 1 Bouton de soupape B essence noir 1 Boutondesoupape essence orange 1 tcrou M22 1 1 1 Joint d16tanch6it6 1 Soupape a essence 1 1 1 Ecrou d...

Page 472: ...www SeaDooManuals net ...

Page 473: ...ra essence 1 Check Valve Soupape de retenue 1 1 1 Elbow Fitting90 Raccordcoude 90 1 1 1 Grommet Passe fils 1 1 1 Strap Clip Pincede courroie 6 6 6 Rivet3116 Rivet3116 12 12 12 Tie Rap Attache RubberWasher Rondelle isolante 1 1 1 Washer Rondelle 1 Tee Fitting Raccorden aTa 1 1 1 Tie Rap Attache Straight Fitting Raccorddroit 1 1 1 Fuel Filter Filtre 8 essence 1 1 1 Plug Bumper Violet Bouchon violet ...

Page 474: ...www SeaDooManuals net ...

Page 475: ... 083 Support Support 1 270 000 100 Support Support 1 1 293 800 007 Loctite 515 50 rnL Loctite 515 50 rnL 293 800 015 Loctite 242 10 rnL Loctite 242 10 rnL 215 963 560 Allen Screw M6x 35 Vis Allen M6 x 35 3 3 210 100 012 Allen Screw M6 x 25 Vis Allen M6 x 25 6 10 6 213 200 001 Washer 6 rnrn Rondelle6 rnrn 2 2 293 830 005 Rubber Plug Bouchonde caoutchouc 1 1 1 293 250 023 Gasket Joint etanche 1 1 1 ...

Page 476: ...www SeaDooManuals net ...

Page 477: ...ass 1 1 Levierd1acc616rateur 1 1 Rondelleressort 1 1 Ecrou 1 1 Visass 1 1 Joint torique 1 1 Capl chon 1 1 Vis Allen M4x 6 1 1 Papillond ktrangleur 1 1 Joint torique 1 1 Joint 6tanche 1 1 Joint torique 1 1 Carterdepomp ass 1 1 Diaphragme 1 1 Joint 6tanche 1 1 Couvercle de pompe 1 1 Vis 4 4 Papillon d acc 1 1 Vis 5 5 Bague 6tanche 2 2 Bague 1 1 Ressort 1 1 Vis d ajustement 1 1 Bague Filtre Vis et ro...

Page 478: ...www SeaDooManuals net ...

Page 479: ...ew Washer Spring Allen Screw M4x 6 Ressort 1 1 Vis du ralenti 1 1 Vis 2 2 Soupape ass 1 1 Goupille 1 1 Plaque 1 1 Pointeau 1 1 Joint torique 1 1 Levier du pointeau 1 1 Attache 1 1 Ressort 1 1 Joint 6tanche 1 1 Diaphragmeass 1 1 Couvercle 1 1 Vis 4 4 Rondelle 2 2 Ressort 2 2 Vis Allen M4x 6 1 1 5873 SP 5874SPX 5875SPI 12 94 www SeaDooManuals net ...

Page 480: ...www SeaDooManuals net ...

Page 481: ...rew Spring Washer 0 Ring Carburateurass PDM MAG Carburateurass cite PDM Carburateurass cafe MAG Ressort Bague Levier d1acc616rateur Rondelle ressort Ecrou Bague d16tanch6it6 Joint toriq e Gicleur de ralenti 72 5 Gicleurprincipal 135 Ressort Rondelle Vis Ecrou Rondelle ressort Bague d16tanch6it6 Levierd16trangleur Vis Bague Couvercle ass Filtre essence Joint torique Pointeau Pince Levier du pointea...

Page 482: ...www SeaDooManuals net ...

Page 483: ...Ring Adjuster Screw Throttle Lever ThrottleLeverAss y Choke Lever Spring Ring Washer Bracket Nut ThrottleShaff Ass y Packing ChokeShaftAss y ThrottleShaftAss y Vis Joint torique Vis d ajustement Levierd1acc616rateur Levier d acc6ldrateurass LevierdlBtrangleur Ressoc Bague Rondelle Attache tcrou Arbre d accelerateur ass Rondelle Arbre de I etrangleur ass Arbre d accelerateur ass Parts markedwith aX...

Page 484: ...www SeaDooManuals net ...

Page 485: ...cB16rateur 1 1 Vis 5 5 Arbre de I btrangleurass 1 Papillon dlBtrangleur 1 1 Ressort 1 Vis 8 Plaque 2 Bouchon 1 Parts markedwith XXX are not available as spare parts Les articles marques d un XXX ne sont pas disponibles comrne pieces de remplacement 5873 SP 5874 SPX 5875 SPI 12 94 www SeaDooManuals net ...

Page 486: ...www SeaDooManuals net ...

Page 487: ...nc 1 1 Volantmoteur blanc 1 Raccordde graissage 1 1 1 Bride de serrage 1 1 1 Enveloppe de caoutchouc 1 1 1 Bride de serrage 1 1 1 Bride de serrage 2 2 2 Anneau d etancheite 1 1 1 Joint d etancheite flottant 1 1 1 RoulementB aiguilles 1 1 1 Anneau d etancheite 1 1 1 Arbre de transmission 1 Arbre de transmission 1 1 Bol chon contre choc 2 2 2 Ecrou papillon M8 2 2 2 Passecoque 1 1 1 Gardevolant 1 1 ...

Page 488: ...www SeaDooManuals net ...

Page 489: ...900 001 Venturi Bushing 24 271 000 263190 Steering Nozzle Black 271 000 153 Steering Nozzle Black 25 211 300 014 Stud M I0 26 211 200 002 DislockWasher 27 293 700 017 Bailer Fitting 28 293 350 003 Thrust Washer 29 293 600 011 Synthetic Oil 5873 SP 5874SPX 5875SPI 12 94 219300110 Hblice d aluminium ass 18 8 1 Heliced acierinoxydableass 19 0 1 Heliced acierinoxydableass WE 1 Heliced acierinoxydable ...

Page 490: ...www SeaDooManuals net ...

Page 491: ...octite 242 10mL 291 000 446 Shoe Ride Cap XXX Tube Siphon 293 200 024 Seal Neoprene 213 200 004 FlatWasher 5 mrn Loctite a242 10 rnL ScellantLoctite c U Black HeavyBody Q Grille de pornpe 1 1 Grille de pornpe 1 Loctite 515 50 mL Graissesynthetique 400 g Q Joint torique 2 2 2 Rondelle frein 10mm 4 4 4 Vis fraisee cruciforrne M6 x 25 6 6 6 Vis fraisee cr ciforrne M6 x 1 6 2 2 Vis fraisee cruciforrne...

Page 492: ...www SeaDooManuals net ...

Page 493: ... Bouton d assiette vert 1 293 000 039 Snap Cap Green Capl chon pression vert 1 211 000 026 HexagonalScrew M6 8 x 35 Vis hexagonale M6 8 x 35 1 XXX Bloc Retainer Bloc de retenue 1 271 000 239 Bushing Retainer Douille de retenue 1 216 643 860 ScrewTapping Pan4 2 x 38 Vis autotaraudeuse 4 2 x 38 2 216 642 560 Screw Tapping Pan4 2 x 25 Vis autotaraudeuse 4 2 x 25 4 211 000 023 Screw Vis 2 291 000456 F...

Page 494: ...www SeaDooManuals net ...

Page 495: ...g Plastic 55 275 500 018 Hose6 mrn 56 295 500 199 Arm Black N57 211000 060 Jam Screw M6x 20 58 293 800 005 Loctite 271 10 mL 59 293 600 012 Primer aN Tige vrill6e 1 Entretoise 1 Aiguille 1 Rivet 118 2 Rondelle 2 Rondelle 6 mm 1 Support moteurVTS 1 Adapteur VTS 1 Joint 6tanche 1 Moteur VTSass 1 Rondelle6tanche 1 Raccordde boyau 1 Vis hexagonale M6x 16 4 Rondelle frein6 mm 4 Rondelle frein5 mrn 1 Lo...

Page 496: ...57 60 SP SPI www SeaDooManuals net ...

Page 497: ...277 000 204 Grip Cap Green 277 000 312 Grip Cap Orange 277 000 255 Steering Cover Teal 277 000 257 Steering Cover B Violet 277 000 187 Foam Top SP 5874SPX 5875 SPI 12 94 219300110 Support arrihre 1 1 1 Vis hex M8x 65 3 3 3 Rondelleplate 8 mm 6 6 6 fcrou dlarr t Blastique M8 3 3 3 Support de cable 1 1 1 Support de palier 1 1 1 Vis hex M6 x 50 2 2 2 Rondelleplate 6 mm 2 2 2 fcrou d1arr6tBlastiql e M...

Page 498: ...57 60 SP SPI I 57 61 SPX L www SeaDooManuals net ...

Page 499: ...ElasticStop Nut M6 Hex Screw M6 x 30 RetainerPlate Screw Left HousingAss y Left HousingAss y Left Housing Left Housing Elastic Stop Nut M6 Screw Set M6 x 12 VTS Knob Washer Rubber Half Ring Pin Lock Tab Boot Small Boot Large SphericalCushion Spherical Cushion 12 94 219300110 Vis 2 2 2 Rondelleplate 6 mm 2 2 2 Rondelleplate 5 rnm 4 4 4 Vis 2 2 2 Vis 2 2 2 C blede direction 1 1 1 Joint rotule 1 1 1 ...

Page 500: ...www SeaDooManuals net ...

Page 501: ...urroiede siege aqua 1 1 Courroie de siege b violet 1 i Vis borgne M6 x 10 2 2 2 Houssede siege aqua 1 1 Houssede si6ge b violet 1 Base de si6ge ass 1 1 1 Anneau de neopreneen 0 Vishex M6x12 2 2 2 fcrou 8 souder 6 6 6 1 Retenei r base 1 1 1 I Anneau de neopreneen aDn i Vis hex M6x 35 2 2 2 1 Rondelle6 mrn 2 2 2 I Base de loquet 1 1 1 I Entretoise 2 2 2 Levier de loquet 1 1 1 I Loctite 242 10 rnL Mo...

Page 502: ...www SeaDooManuals net ...

Page 503: ...tite a271 10 rnL N31 291 000 691 LatchStud Ergotd ancrage 1 1 1 32 211000 034 Screw For Plastic Vis pour le plastique 6 6 6 33 269 000 092 Protect Plate Plaquede protection 2 2 2 34 293 730 005 Staple SeatCover Agrafe houssede siege 5873SP15874 SPX 5875SPI 12194 www SeaDooManuals net ...

Page 504: ...www SeaDooManuals net ...

Page 505: ...w Hex M5x 16 Vis hex M5x 16 6 6 6 Washer Flat 5 mm Rondelle plate 5 rnm 6 6 6 ExtinguisherHousing Cap Couv de bofiier d extincfeur 1 1 1 Latch Cover Couvert de loquet 1 1 1 Nut M I0 crou M I 0 1 1 1 Nut Stop Elastic M5 crou d arret elastique M5 6 6 6 Silicone Sealant Enduitde silicone 63 StorageTray Coffre B bagage 1 1 1 Extinguisher Housing Bonier d extincteur 1 1 1 StorageHousing Bonier de range...

Page 506: ...www SeaDooManuals net ...

Page 507: ... Vent Screen Bailer Tie Rap Hose8 mm Elbow Fitting 90 Top Mount Tie Rap Mount Tie Rap HoseVent 6 mm Washer Flat 6 mm Elastic Stop lVut M8 Retainer Plate Washer 8 mm Clamp Check Valve Silicone Seal 12 94 219300110 Attache Q Rivet 5 32 2 2 2 Passe fils 1 1 1 Rondelle plate 4 mrn 4 4 4 Rivet118 4 4 4 Passe fils 1 1 crou hex M6 6 6 6 Loctite 242 10 mL Q Grille d adrnission droite violet 1 Grille d adm...

Page 508: ...www SeaDooManuals net ...

Page 509: ...son Green Gasket Dart Black Tie Clamp Rivet 3116 6 6 6 Loctite 271 10 rnL Pince B ressort 2 2 2 Rivet 118 Rivet1 8 2 2 2 Stabilisateur gris pale 2 Stabilisateur orange 2 Stabilisateur droit vert 1 Stabilisateur gauche vert 1 Joint 6tanche 6 6 6 Dard noir 3 Attache collier 5873 SP 5874SPX 5875 SPI 12 94 www SeaDooManuals net ...

Page 510: ...www SeaDooManuals net ...

Page 511: ...Side Bumper Violet Rivet 118 Rivet 3116 LockWasher 4 mm Cap Teal Cap Violet Choke Cable Choke Cable Sealant Silicone Drain Plug Stop Nut M8 LockWasher 8 mm Loctite 271 10mL Bumper Plug Teal Bumper Plug Violet 12 94 219 300 110 Rivet 3 I 16 4 4 4 Tapis arribre droit violet 1 Tapis arribre gauche violet 1 Tapis arribre droit violet 1 Tapis arrihre gauche violet 1 Tapis arribre droit aqua 1 Tapis arr...

Page 512: ...www SeaDooManuals net ...

Page 513: ...laquede finition 1 Plaquede finition violet 1 1 Plaquede 116trangleur 2 2 2 Ecroude blocage 1 1 ccrou hex M4 2 2 2 Poignkede maintien orange 1 Poign6ede maintien aqua 1 Rondelle8 mm 4 4 Vis Allen M8 x 16 4 4 Loctite 242 10 mL Bride de serrage 1 1 1 Nezde pare chocs aqua 1 Nezde pare chocs violet 1 1 Boyaude ventilation arribre 1 1 1 Assourdisseur 1 1 1 Support boyau 1 1 1 Mirroir gauche 1 Joint 6t...

Page 514: ...www SeaDooManuals net ...

Page 515: ... lateral avant droit 1 Decalque lateral avant gauche 1 Decalque lateral avant droit 1 Decalque lateral avant gauche 1 Decalque du tableau de bord 1 Decalque du tableau de bord 1 Decalque du tableau de bord 1 D6calque latetal arrikre droit 1 Decalque lateral arrikre gauche 1 Decalque latetal arrikre droit 1 DBcalque lateral arrikre gauche 1 Decalque lateral arrihre droit 1 Decalque lateral arrikre ...

Page 516: ...kle Purple Sangle ZIcliquet violet Bilge Pump Kit All Models Ens debilgeA pompe touslesmodhles LCD Gauge Kit Ens decadranLCD HX GTS seneSP95 HX GTS SPSeries 95 HX GTS sdrieSP 95 Security System Kit D E S S Ens de systeme de skurite D E S S HX GTS SP Series 95 HX GTS serieSP 95 Large FuelTank 90 94GT Series Rbervoir essencelarge skrieGT90 94 I Vent Water Block Kit Ens de mousse hydrofuge 93 95XP 94...

Page 517: ...s ne sont pas illustr6es N34 295 500 226 Decal ForTrailer Yellow Decalquede remorque jaune N35 295 500 227 Decal ForTrailer Rhodamine Dkcalquede remorque rhodamine 8 Q N36 291 000 312 Convex Mirror White Mirroir convexe blanc 5873 SP 5874SPX 5875 SPI 12 94 www SeaDooManuals net ...

Page 518: ...8 L P E Z L www SeaDooManuals net ...

Page 519: ...e Compress Ring 657 Engine Aligning Tool Not Shown Dial Indicator TDC Gauge Oil Seal Pusher Oil Seal Pusher Protection Carpet Impeller Installation Tool Not Shown PullerTool ImpellerGuideTool DistanceGauge Oetiker Pliers 1090 Oetiker Pliers 1099 Sleeve Screw M8x 35 Sleeve 290877 016 NotShown Pusher 290877 016 Not Shown 12 94 219300110 Cl6 de retenue Extracteurassemble Baguede retenue Extracfeurass...

Page 520: ...www SeaDooManuals net ...

Page 521: ... MPEM Programmer NotShown Multimetre Not Shown Serre boyau Outil de retenue arbre d helice Ensemble de renvoi Extracteurassemble moteur587 Extracteur assemble moteur657 Ecrou extracteur 587 1 1 1 Ecrouextracteur 657 1 1 1 Manchon 587 2 2 2 Manchon 657 2 2 2 Douille 587 2 2 2 Douille 657 2 2 2 Tablier de protection non ill Pince Caillau Outil de fuite Verificateur d allumage Extracteur de pompe Tac...

Page 522: ...X GTS GTX XP Operator s Manual 1995 English HX XP 785 Operator s Manual 1995 French HX XPi Operator s Manual 1995 Spanish HX XPi 12 94 219300 110 Liste de prelivraison 5870 1994 Liste de prelivraison 5871 1994 Liste de prelivraison 5872 1994 Liste de prelivraison 5854 1994 Liste de prklivraison 5814 1994 Liste de prelivraison 5862 1994 Liste de prelivraison 5855 1994 Liste de prelivraison 5821 199...

Page 523: ... 1995 Parts and Accessories Parts Catalog 5802 1989 Manuel course 1993 Manuel course 1994 Manuel course 1995 Video prelivraison 5803 5810 ang seul 1 Video sur garantie anglais seul Video du conducteur anglais Video du conducteur fran ais Video du conducteur fran ais Video du conducteur anglais Video de probleme de demarrage 1990 ang Manuel de reparation 1989 fran ais Manuel de reparation 1989 angl...

Page 524: ...og 5854 5855 XP XPI 94 Catalogue de pieces 5854 5855 XP XPI 94 Parts Catalog 5814 5862 GTS GTX 94 Catalogue de pieces5814 5862 GTS GTX 94 Parts Catalog 5821 Explorer 1994 Cataloguede pieces 5821 Explorer 1994 Parts Catalogue Kit 1989 1995 Ens de catalogues de piBces 1989 1995 Parts Catalog Catalogue de pieces 5873 74 75 SP SPI SPX 1995 5873 74 75 SP SPI SPX 1995 Parts Catalog 5880 HX 1995 Catalogu...

Page 525: ... ReturnFormMerch Vehicucle RecordFiles English Ens de microfiches l988 1995 Microfiche 1995 5873 74 75 Microfiche 1995 5880 Microfiche 1995 5856 5857 Microfiche 1995 5815 5863 Guidede service frangais Guide de service anglais Ens de documents frangais Incl pieces2199005693 219000030 Etiquetted avert de navigation XP Etiquetted avert de navigation SP SPI SPX Etiquetted avert de navigation GTS GTX E...

Page 526: ...arts Identification Tag DBcalquesd identification des pieces 219 400 012 Binder 3 Cartable 3 219 300 046 1992 Cooling Syst Poster English Affiche Syst derefroidissement1992 anglais 219 300 068 Safety Hand Book English 1994 Broch re de skurite anglais 1994 297 000 020 Safety Hand Book French Brochurede securite francais N 219 300 085 Safety Hand Book English Brochurede skurite anglais 5873 SP 5874 ...

Page 527: ... 1 litre Turquoise Gelcoat liquid 1 liter Teal Gelcoat liquide 1 litre aqua Gelcoat liquid 1 liter Super White Gelcoat liquide 1 litre super blanc Gelcoat liquid 1 liter Yellow Gelcoat liquide 1 litre jaune Spay Paint Gelcoat 140g Grey Gelcoat en aerosol 140g gris Spay Paint Gelcoat 140g White Gelcoaten aerosol 140g blanc Spay Paint Gelcoat 140g Purple Gelcoaten aerosol 140g violet Spay Paint Gelc...

Page 528: ...emover 157s 4 oz Sea Doo Fuel Stabilizer Loctite 609 Oil Injection Drum 205L Spay Paint 140g White Adhksif 2 2 1 350mL gris Apprgt 449 475mL Colle 25g Bec flexible huile Appret 250mL Graisse dielectrique 150g Graisse 400g Graisse synthetique 400g Graisse Superlube Huile A inj Sea Doo 3x 4litre Huile B inj Sea Doo 12x I litre Huile de pompe 12x 6oz Apprgt A carter 4 oz Lubrifiant en aerosol 12x 14o...

Page 529: ...www SeaDooManuals net ...

Page 530: ...AVERTISSEMENT Pour la securite des utilisa teors lesmoteursRotaxconquspourlesmotoma rines ne doivent pas gtre utilises po1 wdes fins autres que de faire fonctionner les motomarinesSea Doo BombardierInc et sesfilialessed6gagentdetouteresponsabilitepouvantdecoulerdesutilisationsautres que celle prescrite Lesconcessionnairesqui nese conferment pasacet avispewent Btretenusresponsablesfinancibrement ad...

Page 531: ...0250 CATALOGUE DE PIECES Les illustrations contenues dans ce catalogue indiquent la disposition des pieces les unes par rapport aux autres II est donc possible qu elles ne rendent pas compte de la forme exactede ces pieces ainsi que de leurs details de fabrication Ces illustrations ont pour but d identifier des pieces qui remplissent la m mefonction ou une fonction identique SYMBOLES UTILISES DANS...

Page 532: ...www SeaDooManuals net ...

Page 533: ...cces arriere C 8 Arbre detransmission C1 Cible de vitesse C6 Siege C8 Garde volant C1 Cible de direction 6 C7 Couvercle d acces C9 Coupleur C1 Manetted acceleration C6 C7 Loquet C9 Support arbre et suspension C1 Support amortisseur et pompe C1 C2 Buse de direction C3 Venturi et sabot C3 Arbre de turbine C3 Helice et carter de turbine C3 C4 Correcteurde vitesse C5 Carrosserie Accessoires C12O D3 D4...

Page 534: ...www SeaDooManuals net ...

Page 535: ...8 rrlm Vis a epaulement M8 x 70 Vis Allen M8 x 45 Vis a epaulement M I0 x 75 Goujon M I0 x 25 18 a S Roulement a billes a6201 Arbre de valve rotative Anneau d etancheite Roulement billes 6203 Cale Bagw d arret Douille d kcartement Joint torique Roued engrenage a 14dents Ressort Siege du ressort Circlip Bague d arret Raccord coude 90 Loctite 515 50 mL Valve rotative 159 Ens dejoint d hnc moteur non...

Page 536: ...www SeaDooManuals net ...

Page 537: ... a billes 620611 ass Disquede retenue Roulement8 billes 6206 Goupille Ressort Anneau d16tanch6it6 Bague d hcartement Roulement a billes 6207 Disque de retenue Anneau d BtanchBit6 PDM Cale de retenue Bague de retenue Clavette Woodruff Roulement aiguilles Piston 2segm 82 00 mm Piston surdi 2segm 82 25 mm Piston surdi 2segm 82 50 mm Segment rectangulaire 82 00 mm Segment rectangulaire 82 25 mm Segmen...

Page 538: ...www SeaDooManuals net ...

Page 539: ...yl ass Joint d16tanch6it6du cylindre 0 3 mm Joint d16tanch6itede cylindre 0 4 mm Joint d16tanch6itede cylindre 0 5 mm Joint d16tanch6itede cylindre 0 6 mm Joint d16tanch6it6de cylindre 0 8 mm Cylindreavec chemise blanc Vis hex kpaulement M8 x 90 Joint torique Joint torique Culasse blanc Joint torique Joint torique Couverclede culasse blanc Vis hex A 6paulement M8 x 70 Joint d 6tancheit6 Collecteur...

Page 540: ...www SeaDooManuals net ...

Page 541: ... 6 mm Vis Allen M6 x 25 Plaque d armature ass Vobntmagnetique ass Volant magnbtique Couronne dentee 77 dents Passe fils Capuchon Tube isolant Cale fernelle 4 circuits Blocfemelle 4 circuits Rondelle5 5 mm Rondelle frein 5 mm Vis Allen M5 x 18 Plaquede retenue Vis hex M5 x 8 Rondelle frein 22 mm crou Hex M22 Tablier protecteur Joint torique Couvercle ignition Vis autotaraudeuse M6 x 25 Plateau d ar...

Page 542: ...www SeaDooManuals net ...

Page 543: ...6 mm IClip Rivet3 16 Adaptor FlatWasher 6 mm Terminal Male Engine GasketSet Not Shown Vis Allen M6 x 16 lsolateur Rondelleeventail 6 mm Clip Rivet3 16 Adapteur Rondelleplate 6 rnm Cosse male Ens dejoint d nc moteur non ill www SeaDooManuals net ...

Page 544: ...www SeaDooManuals net ...

Page 545: ...mm FlatWasher 8 mm Hex Screw M8 x 20 Loctite 271 10 mL Demarreur ass Embrayagedu dhmarreurass Circlip Ressort Butee d arret Logementass Joint torique Rondelle lnduit Rondelle de but Bofiier du demarreurass Porte balai Couvercle du collecteur Joint torique Ensemble de balai de dhmarreur Goujon de retenue Joint torique Loctite 242 10 mL Rondelle 5 mm Vis hex M8 x 30 Rondelle frein 5 mm Support de de...

Page 546: ...www SeaDooManuals net ...

Page 547: ...4 000 042 148 Adaptor Support Engine 274 000 191 Muffler 293 850 021 Muffler Strap 274 000 044 Exhaust Hose 274 000 237 Support Muffler 293 150 037 Rivet 3116 293 800 015 Loctite 242 10 rnL 210 100 008 Allen Screw M8 x 30 274 000 227 Hose Adaptor 293 650 023 Tridon Clamp 274 000 190 Pipe Cone ccrou hex M8 Rondelle frein 8 mm Tuyaucollecteurass Vis hex M8x 40 Douille Douille de caoutchouc Dard noir...

Page 548: ...www SeaDooManuals net ...

Page 549: ... Clamp Bridede serrage 1 38 274 000 152 SealingRing Bague6tanche 1 39 413 710 300 Sealant 80 mL Enduitd16tanch6it6 80 mL a 40 290 845 382 Washer Lock 8 mm Rondelle frein8mm 8 41 293 700 016 ElbowFitting90 Raccord coud6 90 1 www SeaDooManuals net ...

Page 550: ...www SeaDooManuals net ...

Page 551: ...mL Wire Spark Plug650 PTO Wire Spark Plug 530 MAG 219300120 Ancrage d attache Capuchon B fusible Support collier Bobine d allumage Er tretoise Batterie Rondelle plate 6 mm Vis hex Lcrou M6 Sangle Attache Tampon inferieur de batterie Support de batterie Support de 3 fils Attache Moduleelectroniqueass Incluant 2 19 26 47 57 60 61 Rondelle frein 6 mm Bande de caoutchouc Fusible 15amp Ciiblebatterie r...

Page 552: ...www SeaDooManuals net ...

Page 553: ...ot Shown HousingTab Male 4Ways Terminal female Wedge Female 4Ways Capuchor protecteur Base de la bofte 6lectrique Passe fils gris Redresseur ass Sol6noi de fcrou d arret klastique M6 Passe fils 2circuits Rondelle 6 mm Fusible 5 amp Ecrou hex M6 Vis autotaraudeuse M6 x 10 Ciiblagede moteur Incluant52 54 62 63 64 Ciiblede dhmarreur Bouchonklectrique Passefils noir Passe fils 4circuits Graissedihlect...

Page 554: ...Typical Connection Simpleor MultipleWays Connexion typique circuits simple ou multiple to elect box vers boite elect www SeaDooManuals net ...

Page 555: ...nd 18 Gauge Green Harness Safety Switch Including 3 4 Male Terminal 20 Gauge Attache Etuithermique Bouchon 6lectrique Passe fils 2circuits lnterrupteur d urgence Cliblageavert inter dep arrEt Incluant 2 3 11 14 17 18 20 Inter d arr6t et de marche ass Avertisseur ass Incluant 16 18 fcrou d interrupteur de s6c1 rit6 Cordonde securiteass Passe fils 4circuits Cabllige 6circuits Graisse diklectrique 15...

Page 556: ...www SeaDooManuals net ...

Page 557: ...coud6 90 Sealant Pipe 250 mL Enduitde tuyau 250 mL Male Co inector Raccord male Elbow Fitting90 Raccordcoud690 ElbowFitting 90 Raccordcoud690 Clamp Caillau Bride de serrage Hose 8 rnm Meter Boyau8 mm mGtre Hose 6 mm Meter Boyau6 mm metre Bleed Fitting Raccordde purge T Fitting Raccord en T Tie Rap Attache Tie Rap Attache ClampTridon Bride de serrage www SeaDooManuals net ...

Page 558: ...www SeaDooManuals net ...

Page 559: ... Hose 8 mm IVleter Hose 12 mm Meter Elbow Fitting 90 Black Cap Tie Rap Bride de serrage Rkservoir d huile Passe fils Raccord coud6 90 magenta Boyau 6 mm metre Soupape de retenue Sangle Attache Bride de serrage Filtre d huile Boyau 8 rrlm metre Boyau 12 mm metre Raccordcoudk 90 noir Capuchon Attache www SeaDooManuals net ...

Page 560: ...www SeaDooManuals net ...

Page 561: ...20 Joint torique aulenient de pornpe a huile Joint torique Pompe a huile ass Rondelle 6 2 mm Roue d engrenage i 41 dents Ecrou de blocage M6 Rondelle frein 5 mm Vis cylindrique fendue M5 x 16 Rondelle frein 6 rrlm Vis Allen M6 x 20 Joint d16tanch6itede raccord Banjo Soupape de retenue Boulon de soupape M6 x 16 Conduite d huile 120 190 mm pied Conduite d huile 120 190 mm pied Bride de serrage 3 5 m...

Page 562: ...www SeaDooManuals net ...

Page 563: ...eviercontr6le Rondelle frein 6 mm crou M6 Anneau d etancheite Ens dejoints d etanchhite Loctite 242 10 mL Loctite 515 50 mL Rondelle frein 8 mrn Vis Allen M8x 75 Ens dejoint d nc mofeur nun ill Parts identified with an cia an En or a sC indicate they are part of the ccis Enor ccCn group Les pieces identifiees d un i d un E ou d un C indiquent qu elles font parties de I ensernble ail cEaou RC Icorr...

Page 564: ...www SeaDooManuals net ...

Page 565: ... Cap Magenta Cap Snap Magenta Vis A tete frais6e cruciforme M4x 8 Rondelle 4 mm Bouton de soupape 3 essence fcrou M22 Raccord mile Soupape a essence crou d arret Blastique M6 Support filtre essence Joint etanche Bride de serrage Boyau6 mm metre Raccord droit Bride de serrage Raccord coud6 90 Filtre a essence ass Filtre a essence Joint torique Sangle de reservoir a essence Reservoir essence Chicane...

Page 566: ...www SeaDooManuals net ...

Page 567: ...Choke Plate Lock Nut M6 FlatWasher 6 mm Allen Screw M4x 6 Soupape de retenue Passe fils Passe fils Filtre 3 essence chicane Bride de serrage Oetiker Attache Bouchon magenta Raccorden cY Raccorden nT Attache Rondelle Cible de I etrangleur Plaque de I Btrangleur fcrou de blocage M6 Rondelle 6 mm Vis Allen M4x 6 www SeaDooManuals net ...

Page 568: ...www SeaDooManuals net ...

Page 569: ...M 6 x 25 Clip Retainer Rubber Plug Gasket Allen Screw M6 x 12 Holder Rondelle 6 rnrn Couvercle du silencieux d adrnission Base du silencieux d admission Mousse coupe flamme lsolateur Carter de flamme Support Loctite 515 50 rnL Loctite 242 10 rnL Rondelle frein 6 mm Vis Allen M6 x 25 Attache de retenue Bouchon de caoutchouc Joint 6tanche Vis Allen M6x 12 Dispositif de retenue www SeaDooManuals net ...

Page 570: ...www SeaDooManuals net ...

Page 571: ...rt Papillon d16trangleur Vis Papillon d1acc616rateur Rondelleressort icrou Bague d1etanch6it6 Joint torique Gicleur de ralenti 67 5 Gicleur principal 137 5 Ressort Rondelle Vis Ecrou Rondelle ressort Bague d16tanch6it6 Rondelle Arbre de l etrangleurass Bague Arbre d accelerateur ass Filtre essence Joint torique Pointeau 1 2 Pince Levier du pointeau Ressort Diaphragme ass Couvercle Joint d16tanchei...

Page 572: ...www SeaDooManuals net ...

Page 573: ...Ass y Bracket Carburator Linkage Synthetic Grease 400 g Joint torique Vis et rondelle ressort Plaque Goupille Soupapeass Vis Vis Vis Attache Levier d etrangleur Ressort Bague Capuchon Bague Bague Ecrou Joint 6tanche Carterdepompe ass Diaphragme Joint 6tanche Couvercle de pompe Couvercle de pompe Vis Vis Joint torique Vis d ajustement Levier d accklkrateur Levier d accklerateur Levier d acceMrateur...

Page 574: ...www SeaDooManuals net ...

Page 575: ...cord de graissage 293 800 007 Loctite 515 50 mL Loctite a515 50 mL 293 550 010 Synthetic Grease 400 g Graisse synthktique 400 g 272 000 041 Protection Hose Boyau de protection 212 100 007 Nut Hex MI0 Ecrou hex M I 0 293 900 011 Bushinf Snap Douille de pression 293 830 026 Adaptor Rubber Adapteur de caoutchouc 272 000 046 CouplerAss y Coupleur ass 272 000 047 190 Support Shaft Suspension Support ar...

Page 576: ...www SeaDooManuals net ...

Page 577: ...d Shaft Sealant U Black 300 ml Support pump Shim Stud Washer 10 mm Washer Lock 10 rrlm Joint torique Bague carbone Couvre dalot Dard Garde arbre de transmission Scellant U noir 300 ml Supportde pompe Cale Goujon Rondelle 10mm Rondelle frein 10 mm www SeaDooManuals net ...

Page 578: ...www SeaDooManuals net ...

Page 579: ...e 271 10 mL Loctite a271I 10 mL 271 000 446 VenturiAss y Venturiass 271 000 499 Shoe Sabot 213 000 001 Lock Washer 8 mm Rondelle frein 8 rnm 215 687 060 Hex Screw M8 x 70 Vis hex M8 x 70 293 200 003 Seal Meter Anneau 6tanche metre 213 200 011 FlatWasher 8 mrn Rondelle plate 8 rnrn 293 300 014 0 Ring Joint torique 271 000 358 Steering IVozzle Busede direction 213 200 004 FlatWasher 5 mm Rondelle pl...

Page 580: ...www SeaDooManuals net ...

Page 581: ...crew M6 x 12 Vis B tete cyl M6 x 12 2 N39 211 000 059 Pan Hd Screw M6 3 x 20 Vis a tete cyl M6 3 x 20 2 40 291 000 414 Spacer 5 mm Douille 5 mm 2 41 293 800 018 Loctite PST592 50 mL Loctite PST592 50 rr L 42 293 600 013 Primer N Appr6t B carter www SeaDooManuals net ...

Page 582: ...www SeaDooManuals net ...

Page 583: ...Bushing Screw Plastic Bushing Trimming Ring Allen Screw M 8x 10 Loctite r242 10 mL Vis d ajustement Pivot filet6 Entretoise 8 rnm Rondelle 6mm Vis hex M6 x 40 Ccroud arret klastique M 6 Support de barrure Barrure de cable Rondellede caoutchouc Demi bague Capuchonpression noir Rondelle 6mm Douille de plastique Vis Douille de plastique Bague d assiette Vis Allen M8x 10 Loctite 242 10 mL www SeaDooMa...

Page 584: ...we i O 1 7 www SeaDooManuals net ...

Page 585: ...77 000 166 Thrust Arm Bras de palier 210 000 005 Hex Screw 116x 25 Vis hex M6 x 25 277 000 214 Throttle Handle Manette d1acc616rateur 210 000 004 Screw Hex Ibl6x 20 Vis hex M6x 20 277 000 305 Handlebar Guidon 277 000 142 Steering Clamp Bride de direction 215 685 060 Hex Screw M8 x 50 Vis hex M8x 50 215 663 560 Screw Hex M6 x 35 Vis hex M6 x 35 277 000 030 Throttle Cable Cable d1acc616rateur 277 00...

Page 586: ...www SeaDooManuals net ...

Page 587: ...Plate Screw 3 5x 13 Screw Set M6x 12 Left Housing Elastic Stop Nut M6 Vis 10 14 x 718 Cable de direction incluant45 Joint a rotule Joint Ecrou hex 10 32 Petit embout Grand embout Boutonajust Vis hex M6x 25 Patteverouillage Plaque violet Graisse synthktique 400 g Barrure de cable Goupille Demie bague Rondellecaoutchouc Vis hex M6x 40 Plaquede retenue Vis 3 5 x 13 Vis a pressionM6x 12 Logementgauche...

Page 588: ...www SeaDooManuals net ...

Page 589: ...Lock 6mm Loctite 242 10 ml Starr ple Keeper Base Siege ass jaune Logement Bcrou Ecrou d arret Blastique M 6 fcrou hex M6 Housse et mousse de sihge Vis hex M 6 x 20 Couvercle chassis arrikre Vis plastique K40x 16 Sangle b violet Rondelle de retenue Rondelle frein 6 mm Rondelle 6 mm Capuchon pression Bras DR Bras GA Couvercle chassis DR Couvercle ch2ssis GA Dard Vis de blocage Phillips Tampon genou ...

Page 590: ...www SeaDooManuals net ...

Page 591: ...Hex M8 Loctite 242 10 ml Washer Lock 8 mm Latch Cover Latch Base Latch Lever Spring Couvercled accks Reteneur de base crou d arret elastique M6 Rondelle6 mm Vis hex M8 x 40 EC OIJhex IV18 Loctite 242 10 ml Rondelle frein 8 mm Couvercle du loquet Base du loquet Levier de loquet Ressort www SeaDooManuals net ...

Page 592: ...www SeaDooManuals net ...

Page 593: ...05 Support Jauge 210 000 004 Screw Hex IV16x 20 295000066 ToolsKit 293 250 036 Gasket 210 000 015 Screw Hex M6 x 30 293 150 016 Rivet 118x 640 293 750 011 Clip Cable 293 250 037 Gasket 269 500 151 Extinguisher Housing 293 150 045 Rivet 3116 217 361 500 Washer Lock 6 mm Couvercledu mote1 1r Rondelle 8 mm Rondelle de plastique Passe fils direction Charniere couvercle Charniere DR carrosserie Charnie...

Page 594: ...www SeaDooManuals net ...

Page 595: ...m Clip Arm Clamp Tridon Tube Vent Rear Damper Sound Adaptor Vent Retainer Plate Capuchondirection Anneau 6tanche nkoprkne metre Loctite 642 50 ml Apprgt Enjoliveur de charnihre Vis hex M6 x 30 Loctite 242 10 ml Rondelle6 mm Vis hex M 6 x 35 Cale Attache de bras Bride de serrage Tube ventillation arrihre Assourdisseur Adapteur ventillation Plaquede retenue www SeaDooManuals net ...

Page 596: ...www SeaDooManuals net ...

Page 597: ...t U Black 300 mL Pad Rubber FuelTank D6flecteur de chaleur Pince courroie essence Passe fils Dard noir Raccord male Pince i ressort tamis Rondelle plate 8 mm Rivet 118x 640 Loctite 242 10 mL Vis cylindrique M6 x 30 Vis cylindrique M6 x 25 Stabilisateur droit aqua Stabilisateur gauche aqua Attache pince c8ble Rondelle frein 8 mm Ancrage d attache Attache Pince courroie 90 Tamis de declenchement Att...

Page 598: ...www SeaDooManuals net ...

Page 599: ...ining Loctite 242 10 mL Grommet Rivet 3116 Tapis arrihre droit b violet Tapis arriere gauche b violet Tapis lateral droit b violet Tapis lateral gauche b violet Tapis avant droit b violet Tapis avant gauche b violet Tapis central droit b violet Tapis central gauche b violet Rondelle8 mm Bride en U arriere Rivet 1 8 x 765 Coin de pare chocs droit b violet Coin de pare chocs gauche b violet Pare cho...

Page 600: ...www SeaDooManuals net ...

Page 601: ...pping M4 2 x 25 291 000 756 Plug Bumper Corner B Violet 291 000 119 190 Support Lower Shock Black 211 000 067 Screw Hex M6 x 110 212 000 001 Nut Stop Elastic M6 213 200 001 Washer 6 mm 291 000 757 Spacer 291 000 715 Shock Nez de pare chocs b violet Ergotd ancrage couv acc arr crou hex de blocage M I0 Rondelle 10 mm Rondellede caoutchouc crou d arret hlastique M I0 Boulon carrosserie M6 x 50 Rondel...

Page 602: ...www SeaDooManuals net ...

Page 603: ...Label FuelValve Label DBcalque ESSEIVCE Decalque du tableau de bord Dkcalque d avertissement batterie Decalque EXEMPTION Logo BOMBARDIER de plastique Decalque RENVERSEMENT Decalque du logo BOMBARDIER Decalque lateral arrihre droit Decalque lateral arriere gauche DBcalque lateral avant droit DBcalque lateral avant gauche D6calque SEA DOO violet Decalque lateral droit SEA DOOs Decalque lateral gauch...

Page 604: ...e Sangle a cliquet violet Bilge Pump Kit All Models Ens de bilge ZI pompe tous les rnodhles LCD Gauge Kit GTS SP HXSeries 95 Ens cadran LCD GTS SP HXserie 95 Security System Kit D E S S Ens de systeme de s6curitk D E S S HX GTS SPSeries 95 HX GTS s6rieSP 95 Large FuelTank 90 94GT Series Reservoir essence large skrieGT 90 94 Vent Water Block Kit Ens de mousse hydrofuge 93 95XP 94 95 SP Series XP93 ...

Page 605: ...r Yellow Decalque de remorque jaune N35 295 500 227 Decal ForTrailer Rhodamine Dbcalque de remorque rhodamine N36 291 000 312 Convex Mirror White Mirroir convexe blanc N37 295 500 108 Paddllewheel Kit Ens de roue il aube N38 298 361 040 Cover HX Purpleflurquoise Toile HX violet turquoise www SeaDooManuals net ...

Page 606: ...www SeaDooManuals net ...

Page 607: ...istance Gauge Oetiker Pliers 1090 Cle de retenue 1 Extracteurass 1 Bague de retenue 1 Extracteurass 1 Extracteur 1 crou M6 1 Vis hex M6 x 50 1 Pose circlip moteur 587 717 1 Pose circlip mot 657 Inc 36 37 1 Lampe stroboscopique 1 Barre de force 1 Demi anneau cat6 PDM 2 Demi anneau cat6MAG 2 Bague de retenue 1 Bague d16cartement 1 Capuchon protecteur 1 Extracteurass 1 Vis hex M I6 x 150 1 Vis hex M8...

Page 608: ...www SeaDooManuals net ...

Page 609: ...000 070 Oetiker Pliers 1099 Pince Oetiker 1099 34 290 847 220 Sleeve Douille 3 35 290 841 591 Screw M8 x 35 Vis M8 x 35 3 36 290 877 021 Sleeve 290877 016 Manchon 290 877 016 1 37 290 877 011 Pusher 290877 016 Poussoir 290877 016 1 www SeaDooManuals net ...

Page 610: ...www SeaDooManuals net ...

Page 611: ...ngine Jet Pump Timing Gauge Not Shown NIPEM Programmer NotShown Multimktre Not Shown Serre boyau Outil de retenue arbre d hklice Ensemble de renvoi Extracteur ass moteur 587 717 Extracteur ass muteur 657 crou extracteur 587 717 tcrou extracteur 657 Manchon 587 717 l Wanchon 657 Douille 587 717 Do ille 657 Tablier de protection non ill Pince Caillau Outil de fuite Vkrificateur dlall lmage Extracteu...

Page 612: ... Operator s Manual 1995 English HX XP 785 Operator s Manual 1995 French HX XPi Operator s Manual 1995 Spanish HX XPi 219 300120 Liste de prelivraison 5870 1994 Liste de prelivraison 5871 1994 Liste de prelivraison 5872 1994 Liste de prelivraison 5854 1994 Liste de prelivraison 5814 1994 Liste de prelivraison 5862 1994 Liste de prelivraison 5855 1994 Liste de prklivraison 5821 1994 Liste de prelivr...

Page 613: ...r 1995 Parts and Accessories Parts Catalog 5802 1989 Manuel course 1993 Manuel course 1994 Manuel course 1995 Video prelivraison 5803 5810 ang seul Video sur garantie anglais seul Video du conducteur anglais Video du conducteur fran ais Video du conducteur fran ais Video du conducteur anglais Video de problkme de demarrage 1990 ang Manuel de reparation 1989 fran ais Manuel de reparation 1989 angla...

Page 614: ...taloguede pieces5814 5862 GTS GTX 94 Parts Catalog5821 Explorer 1994 Catalogue de pieces 5821 Explorer 1994 Parts Catalogue Kit 1989 1995 Ens de catalogues de piBces 1989 1995 Parts Catalog Catalogue de pihces 5873 74 75 SP SPI SPX 1995 5873 74 75 SP SPI SPX 1995 Parts Catalog5880 HX 1995 Catalogue de pieces 5880 IHX 1995 Parts Catalog5856 XP717 1995 Cataloguede pieces 5856 XP717 1995 Parts Catalo...

Page 615: ...Warranty Parts Decal Warranry Claim Dispatch List Ens de microfiches l988 1995 Microfiche 1995 5873 74 75 Microfiche 1995 5880 Microfiche 1995 5857 Microfiche 1995 5856 Microfiche 1995 5815 5863 Guide de service fran ais Guide de service anglais Ens de documents frangais Incl pikces 219 900569 219000030 Etiquette d avert de navigation XP Etiquette d avert de navigation SP SPI SPX Etiquette d avert...

Page 616: ...icationTag Binder 3 1992 Cooling Syst Poster English Safety Hand Book English 1994 Safety Hand Book French Safety Hand Book English Formulederetourdemarchandise Chemisesdossiers vehicules anglais Chemisesdossiers vehicules fran ais D6calques d identification des pieces Cartable 3 Affichec Syst derefroidissernent1992 ianglais Brochurede s6culFit6 anglais 1994 Brochurede s6curit6 fran ais Brochure d...

Page 617: ... g Teal 293 500 066 Spay Paint Gelcoat 140 g Turquoise 293 500 067 Spay Paint Gelcoat 140 g Light Grey 293 500 068 Spay Paint Gelcoat 140 g Teal 293 500 073 Spay Paint Gelcoat 140g Blue 293 500 074 Spay Paint Gelcoat 140 g Green 293 500 078 Spay Paint Gelcoat 140 g Yellow 295 500 009 Gelcoat Repair Kit Loctite 648 vert 5 g Nettoyeur Sea Doo 400 g Nettoyeur Sea Doo 4 L Peinture 2 metal en aerosol 1...

Page 618: ...3 800 030 Loctite 587 300 mL 295 000 110 Remover 157s 4 oz 413 408 600 Sea Doo Fuel Stabilizer 4 13 703 100 Loctite 609 293 800 038 Loctite 518 50 mL 293 800 039 Loctite 642 50 mL 293 600 013 Primer I70 mL 413 710 500 Oil Synthetic 12x I L 413 710 300 Sealant Loctite 80 mL 413 803 200 Oil Injection Drum 205 L HX 02195 219 300 120 Ens de rep Gelcoat Ens de r6p Gelcoat Adhbsif a221 350 mL gris Appre...

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