SCHUNK OPS 100 Assembly And Operating Manual Download | Manualshive

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Translation of the original manual

Assembly and Operating manual
OPS

Collision and Overload Protection

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Summary of Contents for OPS 100

Page 1: ...Translation of the original manual Assembly and Operating manual OPS Collision and Overload Protection ...

Page 2: ...ations for the purpose of technical improvement Document number 389668 Version 02 00 22 03 2019 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions Ask us questions and challeng...

Page 3: ...uct safety 9 2 6 1 Protective equipment 9 2 6 2 Constructional changes attachments or modifications 9 2 7 Personnel qualification 10 2 8 Personal protective equipment 11 2 9 Notes on safe operation 11 2 10 Transport 12 2 11 Malfunctions 12 2 12 Disposal 12 2 13 Notes on particular risks 13 3 Technical Data 14 4 Assembly 15 4 1 Mechanical connection 15 4 2 Electrical connection 18 4 2 1 Sensor PNP ...

Page 4: ...Table of contents 4 02 00 OPS Assembly and Operating manual en 389668 5 Troubleshooting 26 5 1 OPS does not react 26 5 2 OPS does not lock 26 5 3 No electrical signal 26 6 Maintenance 27 ...

Page 5: ...s manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents 6 are applicable 1 1 1 Presentation of Warning Labels To make risks clear the following signal words and symbols are used for safety notes DANGER Danger for persons Non observance will inevitably c...

Page 6: ...d with an asterisk can be downloaded on our homepage schunk com 1 1 4 Sizes This operating manual applies to the following sizes OPS 80 OPS 100 OPS 160 OPS 200 OPS 300 special 1 2 Warranty If the product is used as intended the warranty is valid for 24 months from the ex works delivery date under the following conditions Observe the applicable documents Applicable documents 6 Observe the ambient c...

Page 7: ...version ordered Assembly and Operating Manual Accessory pack 1 3 1 Enclosed pack Content of the accessories pack 1 x Swiveling connection 1 x cable for sensors ID number 0301502 Cylinder pin for mounting Screws for mounting ID No of the accessory pack Accessory pack for ID number OPS 80 5510476 OPS 100 5511310 OPS 160 5511335 OPS 200 5510618 OPS 300 5511076 ...

Page 8: ...achine system The applicable guidelines must be observed and complied with Appropriate use of the product includes compliance with all instructions in this manual 2 2 Not intended use It is not intended use if the product is used for example as a pressing tool stamping tool lifting gear guide for tools cutting tool clamping device or a drilling tool Any utilization that exceeds or differs from the...

Page 9: ... as well as from abrasion or processing dust Exceptions are products that are designed especially for contaminated environments 2 6 Product safety Dangers arise from the product if the product is not used in accordance with its intended purpose the product is not installed or maintained properly the safety and installation notes are not observed Avoid any manner of working that may interfere with ...

Page 10: ...elated to the product Trained electrician Due to their technical training knowledge and experience trained electricians are able to work on electrical systems recognize and avoid possible dangers and know the relevant standards and regulations Qualified personnel Due to its technical training knowledge and experience qualified personnel is able to perform the delegated tasks recognize and avoid po...

Page 11: ...gles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 9 Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Avoid any manner of working that may interfere with the func...

Page 12: ...ior in case of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfunction Do not recommission the product until the malfunction has been rectified Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen 2...

Page 13: ...mechanism or the movement area of the unit Perform maintenance modifications and additions outside the danger zone Secure the product during all operations against uncontrolled activation Take a precautionary approach by maintenance and disassembly Only specially trained staff should disassemble the product WARNING Risk of injury when the machine system moves unexpectedly WARNING While disassembli...

Page 14: ... deflection mm 12 0 14 0 8 0 9 5 3 5 Angular deflection 12 12 5 4 ca 1 Rotational deflection 360 360 360 360 With rotational limitations 14 The size OPS 300 special is equipped with flexible stop elements Therefore higher payloads at larger angles of deflection are involved More technical data is included in the catalog data sheet Whichever is the latest version ...

Page 15: ...tion 2 Notch A Tool side 4 Cylinder head screw 4 x M6 5 Cylindrical pin 2x Ø 6mm B Robot side 6 Cylinder head screw 3 x M4 7 Cylindrical pin 2x Ø 4mm OPS 100 Item Designation Item Designation 1 Sensor connection 3 Air connection 2 Notch A Tool side 4 Cylinder head screw 6 x M8 5 Cylindrical pin 2x Ø 8mm B Robot side 6 Cylinder head screw 6 x M5 7 Cylindrical pin 2x Ø 5mm ...

Page 16: ...side 4 Cylinder head screw 6 x M10 5 Cylindrical pin 2x Ø 10mm B Robot side 6 Cylinder head screw 6 x M8 7 Cylindrical pin 2x Ø 8mm OPS 200 Item Designation Item Designation 1 Air connection 3 Notch 2 Sensor connection A Tool side 4 Cylinder head screw 6 x M10 5 Cylindrical pin 2x Ø 10mm B Robot side 6 Cylinder head screw 6 x M8 7 Cylindrical pin 2x Ø 8mm ...

Page 17: ...2 Sensor connection A Tool side 4 Cylinder head screw 6 x M10 5 Cylindrical pin 2x Ø 10mm B Robot side 6 Cylinder head screw 6 x M8 7 Cylindrical pin 2x Ø 8mm NOTE The basic position of the OPS is clearly defined since it only snaps in a certain position The OPS snaps when the notch of the flange is aligned with the notch on the housing ...

Page 18: ...med by a qualified electrician Ensure that there is no voltage ground and short circuit the system Cover up live parts WARNING For connection of inductive loads switch a recovery diode parallely to the load Please make sure that power supply will be correctly polarized The electronic has a reverse battery protection 4 2 1 Sensor PNP Version standard When the OPS is in basic position not released t...

Page 19: ...own 2 Signal Black 3 GND Blue 4 Load Designation Value Power supply VDC 10 30 Remaining ripple max 10 Power demand mA Max 7 5 wihtout load at 24 V Voltage drop V Max 3 6 Output PNP switching Max power output mA 180 resistive load short circuit proof Output signal OPS locked transistor leading OPS unlocked transistor not leading ...

Page 20: ...am sensor NPN Version Item Designation Color 1 24V Brown 2 Signal Black 3 GND Blue 4 Load Designation Value Power supply VDC 10 30 Remaining ripple max 10 Power demand mA Max 2 without load Voltage drop V Max 3 5 Output NPN switching Open Collector Max power output mA 40 resistive load short circuit proof Output signal OPS locked transistor not leading OPS unlocked transistor leading ...

Page 21: ... oiled or unoiled Standard for quality of the compressed air according to ISO 8573 1 6 4 4 4 3 1 Module OPS 80 100 Compressed air connection at the throttle check valve ensue with a hose Ø4 x 1 4 3 2 Module OPS 160 300 Compressed air connection at the throttle check valve ensue with a hose Ø6 Ø4 4 3 3 Maximum operating pressure OPS 80 3 bar OPS 100 5 bar OPS 160 5 bar OPS 200 6 bar OPS 300 6 bar ...

Page 22: ...eekend put the OPS always in a hanging position NOTE Because of an attached throttle check valve the pressure in the OPS can be short term maintain This is especially important during assembly work Before adjusting the operating pressure open the throttle check valve by turning the adjusting screw to the left 4 4 1 Calculation of the input air pressure P For the rough calculation of the input air ...

Page 23: ...Assembly 02 00 OPS Assembly and Operating manual en 389668 23 Module OPS 80 Calculation input air pressure OPS 80 Module OPS 100 Calculation input air pressure OPS 100 ...

Page 24: ...Assembly 24 02 00 OPS Assembly and Operating manual en 389668 Module OPS 160 Calculation input air pressure OPS 160 Module OPS 200 Calculation input air pressure OPS200 ...

Page 25: ...Assembly 02 00 OPS Assembly and Operating manual en 389668 25 Module OPS 300 special Calculation input air pressure OPS 300 special ...

Page 26: ... in the piston chamber Remove the cover Clean and lubricate product Maintenance 27 Supply voltage too low Check operating pressure Maximum operating pressure 21 Piston sealing is defective Replace the seals Maintenance 27 5 3 No electrical signal Possible cause Corrective action Cable connected incorrectly Check circular connections and both miniature flat connections on the right seat Electrical ...

Page 27: ...aintenance free Carefully clean the OPS from dirt with a soft cloth Don t use any solvents Pay attention that no dirt penetrates into piston area when OPS is depressurized NOTICE Proximity switches are poured in and can not be removed If the proximity switches or seals should be damaged return the OPS for repair to SCHUNK ...

Page 28: ...28 02 00 OPS Assembly and Operating manual en 389668 ...

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