Schmidt TorquePress 520 Original Assembly Instructions Download | Manualshive

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Translation of the Original-Assembly Instructions

SCHMIDT

®

TorquePress

520-560

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Summary of Contents for TorquePress 520

Page 1: ...Translation of the Original Assembly Instructions SCHMIDT TorquePress 520 560 ...

Page 2: ...espectively the Assembly Instructions SCHMIDT Components for automation Information describing the control and its design is contained in separate instructions For further information refer to the operating instructions of the control unit Information about the user interface of the control unit and the integrated functions is contained in separate instructions For further information refer to the...

Page 3: ... Delivery 8 3 2 Transport 8 3 3 Installation of the press 9 3 4 Mounting tools 12 3 5 Adjusting the working area 13 3 6 Connecting the press 14 4 Maintenance and servicing 16 4 1 Cleaning the press and the ram 16 4 2 Adjusting the force measurement 17 4 3 Lubricating the spindle 17 4 4 Filling the grease reservoir 17 4 5 Troubleshooting 19 4 6 Customer service 20 5 Decommissioning and disposal 21 ...

Page 4: ...d in such a way that is not possible to reach into the hazard zone Any other use for any purposes other than those described above is considered contrary to its designated use The manufacturer cannot be held liable for damages resulting from this Please do not make any changes to the components The manufacturer cannot be held liable for damages resulting from this These changes are at the sole ris...

Page 5: ...of the press Therefore despite all constructive safety measures there is still a residual risk DANGER Injuries or death caused by touching live parts When carrying out assembly and maintenance work you may come into contact with parts that carry dangerous voltage during operation Touching live parts may cause death Any work on the electrical system or equipment must be carried out only by trained ...

Page 6: ... For further information refer to the Instructions for Use SCHMIDT Manual workstation respectively the Assembly Instructions SCHMIDT Components for automation 1 5 Standards and regulations Some important standards and regulations to be observed when operating a press are listed below However this list serves merely for your information SCHMIDT Technology cannot be held liable for the completeness ...

Page 7: ...fined in the control Thus the ram travels along the defined operating profile The servo converter and the power supply unit are located in a switch cabinet The integrated brake is used as device for retention of ram in home position and prevents the lowering of the ram in currentless condition The stroke measurement is carried out via an absolute position measuring system directly on the ram The f...

Page 8: ... soon as possible Improper transport installation and commissioning is prone to accidents and can cause damage or malfunctions to the delivered components for which SCHMIDT Technology does not grant any liability or guarantee 3 1 Delivery Check the delivered components for visible transport damage Report any transport damage immediately to the following authorities the carrier the dispatch departm...

Page 9: ...rating location The future operating location must be designed for the weight of the press including tools Apart from weight of the press itself the stress caused by the working process dynamics and vibrations must be taken into account The space required for the press and any supply lines that may be present must be taken into account Frame optional Before start up the frame must be screwed down ...

Page 10: ...t up the press must be screwed down to the frame or to another stable frame system For further information on the fastening bores and the weight of the component please refer to chapter 6 1 Technical data TorquePress 520 To lift the press you need a lifting equipment Screw the lifting screw s into the threaded hole s provided for this purpose This is are located on the top of the press Fasten the ...

Page 11: ...izontally in addition turn a lifting screw into the threaded hole in the guide flange Figure 4 Lifting equipment example 1 Lifting screws M16 2 Guide flange with threaded hole Place the press onto the frame frame system Make sure that the fastening holes of the press are lined up precisely with the holes in the frame frame system Screw the press tightly from below with the following torques Use sc...

Page 12: ... closing action of the tools This may result in injuries such as crushed fingers and hands Take necessary safety measures that prevent persons from interfering with the closing action Inform the personnel about this source of risk Upper tool CAUTION Construction of the tools The owner or the entrusted construction engineer must make sure that the construction of the tools complies with the safety ...

Page 13: ...nned 3 5 Adjusting the working area Constructive restrictions CAUTION Damage to the press or to the tool The available operating stroke is limited by various system functions e g initialization reference run spindle lubrication etc These system functions move the ram above or below the topmost position Make sure that the execution of system functions does not result in collisions with the tool or ...

Page 14: ...of the working stroke are defined in the control unit For further information refer to the Instructions for Use SCHMIDT Manual workstation respectively the Assembly Instructions SCHMIDT Components for automation 3 6 Connecting the press DANGER Injuries or death caused by touching live parts When carrying out assembly and maintenance work you may come into contact with parts that carry dangerous vo...

Page 15: ...e 8 Connections example 1 X2 power connection 2 X3 encoder connection All connections of the process data acquisition are labeled Observe the enclosed circuit diagram Figure 9 Connections example 1 X1 EtherCAT P In 2 X2 EtherCAT Out 3 X3 Data Process data acquisition ...

Page 16: ...onnected from the power voltage supply the press system has been switched off and secured against being switched on again the dangerous movements have come to a standstill unauthorized inadvertent or unexpected starting of dangerous movements as a result of stored energy is prevented Interval Activity Every week every 50 operating hours see chapter 4 1 Cleaning the press and the ram Every year eve...

Page 17: ...nding on the configured operating profile the point in time for the next lubrication is calculated When the given time has come the control will request you to lubricate For further information refer to the Instructions for Use SCHMIDT Manual workstation respectively the Assembly Instructions SCHMIDT Components for automation 4 4 Filling the grease reservoir If the grease reservoir is almost empty...

Page 18: ...on of the machine If the lubrication opening is not covered up again after finishing lubrication the functioning of the press can be affected by increasing contamination Before starting the press system insert the cover on top of the lubrication opening Starting the press system Switch on the press system with the main switch on the switch cabinet After restarting the system a message is displayed...

Page 19: ...y of the process data acquisition indicates the various operating states Figure 11 Status display example 1 Status display X1 2 Status display X2 3 Status display X3 24 V DC EtherCAT inactive INIT No LINK INIT LINK OK No ACT INIT LINK OK ACT OK Pre Operational Safe Operational Press ready Process data acquisition RangeCalc Press not referenced FW Update Bootloader active FW Update FoE in FW active...

Page 20: ...CHMIDT Technology Customer Service department when you encounter difficulties with the press system or the software For prompt processing keep the material no and serial no of the components of the press system at hand This data can be found on the type plate of the press control SafetyModule switch cabinet press base slide table If necessary write down the message Inform the SCHMIDT Customer Serv...

Page 21: ...ust be protected from external influences If necessary disconnect the components from the power supply Ensure proper packaging of the components if they remain unused for longer periods Store the components in such a way that they are not exposed to significant temperature fluctuations Otherwise the condensed moisture resulting from it could cause corrosion 5 2 Disposal Parts and components that h...

Page 22: ...s according to the nature of their material Dispose of the separated components according to local regulations or with the help of a specialized waste management company Information on environmentally compatible disposal is available from the local authorities or specialized waste management companies ...

Page 23: ...20H7 50h6 0 200 20H7 60h6 Tool Weight max kg Dimensions max mm 25 300 x 230 100 370 x 230 Noise level value dB A 58 65 Weight approx kg 95 230 in the idle run without tool at the maximum speed at the operator s place at a height of 1 6 m and approx 1 m from the press For measures to reduce noise please refer to chapter 1 4 Noise emission of the press Frame 520 560 Working height mm 340 420 Frame h...

Page 24: ...stroke Speed All presses Advancing movement mm s 100 of vmax Pressing movement Fnom mm s 50 of vmax Pressing movement Fmax mm s 25 of vmax Return stroke mm s 100 of vmax Stroke 520 560 Advancing movement mm 93 8 93 1 Pressing movement Fnom mm 23 4 8 9 Pressing movement Fmax mm 7 8 3 0 Return stroke mm 125 0 105 0 6 3 Dimensions Figure 16 Dimensions TorquePress 520 ...

Page 25: ... 520 560 Housing A mm B mm C mm 1100 315 160 1399 255 304 Cable connection D mm E mm 141 20 105 65 Flange F mm G mm H mm 0 1 J mm 0 1 K ø mm L mm AA ø mm 30 160 140 78 100h7 6 M10 39 215 150 75 80h7 6 M14 Ram M ø mm N ø mm O mm P ø mm Q mm R mm 50h6 20H7 50 M10 20 60 60h6 20H7 50 M10 20 60 ...

Page 26: ... 520 560 C mm D ø mm F mm K mm B x T mm B x SL5 mm O ø mm SL1 mm SL2 mm SL3 mm SL4 mm SL5 mm SL6 mm SH1 mm SH2 mm SB1 mm SB2 mm 160 40H7 340 132 300 x 230 300 x 492 12 5 82 300 492 530 670 1662 280 300 160 40H7 420 180 370 x 230 370 x 585 12 5 95 350 50 400 585 621 880 2098 350 370 ...

Page 27: ... fr www schmidttechnology fr SCHMIDT Technology GmbH Industriestr 6 CH 4528 Zuchwil Tel 41 0 32 513 23 24 infoCH schmidttechnology ch www schmidttechnology ch SCHMIDT Technology Ltd United Kingdom UK Tel 44 0 118930 5464 sales schmidttechnology co uk www schmidttechnology co uk SCHMIDT Technology Corp Cranberry Corporate Center 280 Executive Drive USA Cranberry Twp PA 16066 Tel 1 724 772 46 00 inf...

Page 28: ...Contact 28 SCHMIDT TorquePress 520 560 V2 1 ...

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