Schmalz SBPG Assembly Instructions Manual Download

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Gripping System SBPG

Assembly Instructions

WWW.SCHMALZ.COM

EN-US · 30.30.01.02459 · 00 · 08/20

Summary of Contents for SBPG

Page 1: ...Gripping System SBPG Assembly Instructions WWW SCHMALZ COM EN US 30 30 01 02459 00 08 20 ...

Page 2: ...ished thereby Repro duction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any modifications to or abridgments of the document are prohibited without explicit writ ten agreement from J Schmalz GmbH Contact J Schmalz GmbH Johannes Schmalz Str 1 72293 Glatten Germany T 49 7443 2403 0 schmalz schmalz de www schmalz com Contact informati...

Page 3: ...tion 9 2 8 Responsibility of the Integrator 9 2 9 Country Specific Regulations for the Operating Company 9 3 Product Description 10 3 1 General Description of the Gripper 10 3 2 Variants and Type Key 10 3 3 SBPG X PSE 11 3 4 SBPG X 12 3 5 SBPG M PSE 13 3 6 SBPG M 14 3 7 Quick change function 15 3 8 Swivel Function 15 3 9 NFC Interface 15 4 Technical Data 17 4 1 General Parameters 17 4 2 Dimensions...

Page 4: ...nance 27 10 1 Safety 27 10 2 Maintenance Schedule 27 10 3 Cleaning the Gripper 28 10 4 Removing the Ejector Module 29 10 5 Disassembling the Vacuum Switch 30 10 6 Disassembling and Cleaning the Silencer Inserts 31 10 7 Replacing Articulated Connectors 31 10 8 Accessories Spare Parts and Wearing Parts 32 11 Disposing of the Product 34 12 EC Conformity 35 ...

Page 5: ...re not liable for any damage resulting from the use of non original spare parts or accessories The exclusive use of original spare parts is a prerequisite for the proper functioning of the gripper and for the validity of the warranty Wearing parts are not covered by the warranty 1 2 The technical documentation is part of the product 1 For problem free and safe operation follow the instructions in ...

Page 6: ...to an operational step 4 This symbol represents an action to be performed ð This symbol represents the result of an action Actions that consist of more than one step are numbered 1 First action to be performed 2 Second action to be performed 1 6 Type Plate The type plate is permanently attached to the product and must always be clearly legible The type plate contains the following data Company log...

Page 7: ...ring loads while picked up Supporting the lifting process by applying external forces Applying suction to building components equipment or supporting surfaces Applying suction to bulk materials e g granulates Evacuation of objects that are in danger of imploding Freeing building components or immovable equipment 2 3 Danger Zone Persons in the danger zone of the gripper may suffer life threatening ...

Page 8: ... therefore exposed to higher risks The operating company must ensure the following points The personnel must be commissioned for the activities described in these instructions The staff must be at least 18 years of age and physically and mentally capable The product must be operated only by persons who have undergone appropriate training Personnel must receive regular safety briefings frequency as...

Page 9: ... which it has no control 2 8 Responsibility of the Integrator The integrator is obligated to perform a risk assessment for the environmental conditions at the installa tion location The integrator is also responsible for third parties in the working area of the gripper The operating com pany must ensure that they have the appropriate qualifications and skills Ensure that regular breaks are taken E...

Page 10: ...change adapter standard vacuum and compressed air duct open Additional quick change adapters and adapters for connecting to other types of robot are available as ac cessories See ch Accessories The gripper is available in four different versions Internal vacuum generation and pneumatic swiveling unit SBPG X PSE Internal vacuum generation rigid SBPG X External vacuum generation and pneumatic swivel...

Page 11: ... 2 Swiveling unit 3 Suction cup 4 Connection P2 Compressed air connection D 4 mm Optional blow off or operation of com pressed air grippers 5 Connection PZ1 adjustable throttle valve Compressed air connection D 4 mm Retracting the swiveling unit straight po sition 6 Connection PZ2 adjustable throttle valve Compressed air connection D 4 mm Extending the swiveling unit swiveling by 45 7 Connection P...

Page 12: ...itored by the integrated vac uum switch 1 3 4 7 8 2 1 Main gripper body with silencer 2 Function module 3 Suction cup 4 Connection P2 Compressed air connection D 4 mm Optional blow off or operation of com pressed air grippers 7 Connection P1 Compressed air connection D 8 mm Compressed air connection for SEP nozzle 8 Silencer outlet openings ...

Page 13: ...Main gripper body without silencer 2 Swiveling unit 3 Suction cup 4 Connection P2 Compressed air connection D 4 mm Optional blow off or operation of com pressed air grippers 5 Connection PZ1 adjustable throttle valve Compressed air connection D 4 mm Retracting the swiveling unit straight po sition 6 Connection PZ2 adjustable throttle valve Compressed air connection 4 mm Extending the swiveling uni...

Page 14: ...xternal vacuum The vacuum is monitored by the integrated vacuum switch 1 3 4 7 2 1 Main gripper body without silencer 2 Function module 3 Suction cup 4 Connection P2 Compressed air connection D 4 mm Optional blow off or operation of com pressed air grippers 7 Connection P1 Vacuum connection D 10 mm ...

Page 15: ... holder 1 2 2 Release the quick change adapter from the gripping system through a combined lift and turn motion 3 8 Swivel Function The swiveling unit can be used to swivel the suction cup or gripper by 45 on one side This feature makes it easy to reach and as a result handle products that are in an unfavorable position in the container e g in a corner with the robot The robot can make a straight ...

Page 16: ... available at the Google Play Store The reading distance is very short for NFC applications Determine the position of the NFC an tenna in the reading device used If parameters of the device are modified via NFC then the power supply must subsequently remain stable for at least three seconds to prevent data loss error E01 You can find more information about NFC functionality in the operating instru...

Page 17: ...6 0 68 0 52 kg At 5 bar flowing compressed air inlet pressure At minimum the external vacuum generator used must supply the specified suction flow rate at the vacuum connection piece of the SBPG M with a vacuum of 0 15 bar For an in depth system design we always recommend performing suction tests with the original work piece Higher with unobstructed suction Note The swiveling unit PSE can be swive...

Page 18: ...8 20 Type L B D GR L1 L1 SE B1 B SE dn W SBPG M PSE 50 SVE 364 67 45 296 278 94 43 10 135 SBPG M 50 SVE 316 67 45 248 94 10 Suction cups of other types and with other heights are available upon request All specifications apart from angles are in mm ...

Page 19: ...es 1 Compare the entire delivery with the supplied delivery notes to make sure nothing is missing 2 Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J Schmalz GmbH 5 2 Reusing the Packaging The product is delivered in cardboard packaging The packaging should be reused to safely transport the product at a later stage Keep the packaging for...

Page 20: ...orized restart The gripper may be installed in any position The gripper is adapted to a robot directly interface DIN EN ISO 9409 1 50 4 M6 or by using a changeable flange adapter plate Alternative flange adapter plates can be chosen from the range of accessories See ch Accessories 6 2 Mechanical Attachment 1 The gripper is mounted directly on the robot interface DIN EN ISO 9409 1 50 4 M6 With rega...

Page 21: ...her Applicable Documents 6 4 Pneumatic connection 1 Shorten the hoses and pipelines as much as possible 2 Keep hose lines free of bends and crimps 3 Lay hose lines in such a way that they do not rub CAUTION Compressed air or vacuum in direct contact with the eye Severe eye injury 4 Wear eye protection 4 Do not look into compressed air openings 4 Do not look into the silencer air stream 4 Do not lo...

Page 22: ... you must check the following All mechanical connectors are properly attached and secured All screws and nuts are tightened to specified torques All components are installed The safety distances have been maintained The electrical cable and supply hoses are properly routed The EMERGENCY STOP switch for the overall system is working The type plate is clearly legible DANGER Electric shock from touch...

Page 23: ...um Apply compressed air at the compressed air connection variants with an internal vacuum supply Apply vacuum at the vacuum connection variants with an external vacuum supply 3 Movement of the gripper after reaching the pre set vacuum value 4 Lower workpieces onto clear even surfaces 5 Only switch off the vacuum when the workpiece rests completely and safely on a secure surface When switching off ...

Page 24: ...ive gases or media such as acids acid fumes bases biocides dis infectants or detergents 4 Do not extract liquids or bulk materials e g granulates Before each activation of the gripping system the following measures must be taken 1 Check the device for visible damage Correct any faults or report them to the supervising personnel 2 Ensure that only authorized persons are present in the working area ...

Page 25: ... change adapter is not attached to the swiveling unit is tilted Manually remove the quick change adapter check it for damage check its function and reconnect it Load cannot be held Vacuum level too low See above for possible causes Suction force not suitable for load Increase vacuum if necessary or connect more suitable suction cups The gripper is not pressed firmly enough onto the workpiece to be...

Page 26: ...maged torn Replace suction cup Workpiece is too heavy Workpiece is not suitable Input pressure too low SEP version only Increase the input pressure Check the hoses for leakage The workpiece is too porous Vacuum generator of the SEP nozzle or foam inserts in the silencer dirty Remove and clean the SEP nozzle or foam inserts in the silencer Suction cup is not applied firmly enough Press the gripper ...

Page 27: ...rator must comply with the legal regulations and safety regulations applicable at the location of use These intervals apply to single shift operation For heavier use such as multi shift operation the intervals must be shortened accordingly Maintenance task Daily Weekly Monthly Every six months Yearly Check if the vacuum generator gener ates unusual noise under full load X Check that the connection...

Page 28: ...e plate and clean it if necessary X The operating instructions are avail able legible and can be accessed by personnel X Check the general condition of the de vice X 10 3 Cleaning the Gripper 1 For cleaning do not use aggressive cleaning agents such as industrial alcohol white spirit or thin ners Only use cleaning agents with pH 7 12 2 Remove dirt on the exterior of the device with a soft cloth an...

Page 29: ...he 2 screws 2 and separate the main body 1 and function module swiveling unit 3 from each other 1 2 3 4 Remove the ejector module from the function module swiveling unit For further cleaning of the ejector module refer to operating instructions 30 30 01 00600 See ch Other Applicable Documents ...

Page 30: ...0 08 20 10 5 Disassembling the Vacuum Switch 4 Loosen the 2 screws 2 and separate the main body 1 and function module swiveling unit 3 from each other 1 2 3 4 Disconnect the connection cable from the vac uum switch 4 Unscrew the vacuum switch ...

Page 31: ...g plate 2 3 Remove the damping elements 3 4 The damping elements can be cleaned with a soft brush 10 7 Replacing Articulated Connectors The movements of the swiveling unit may cause the articulated connector plate part no 10 01 11 04434 to wear 1 Remove the retaining ring 1 2 3 1 4 2 Remove the bolt 2 3 Unscrew the fitting screw 3 4 Remove the articulated connector plate 4 ...

Page 32: ...tion cup assembly SVE 53 PU 55 3 8 external thread 10 01 19 00257 Ø10 mm vacuum hose 10 07 09 00084 10 07 09 00084 for connecting the gripper to an external vacuum generator SBPG M only Ø8 mm compressed air hose VSL 8 6 PU 10 07 09 00003 for connecting the gripper to the compressed air source vacuum generation Ø4 mm compressed air hose VSL 4 2 PU 10 07 09 00001 for connecting the gripper to the co...

Page 33: ...n addition two screws and two safety washers are also supplied The sensor is not included in the delivery We rec ommend an M8 inductive sensor with a 4 mm switching distance Human robot collaboration kit only for the gripper version with a pneumatic swiveling unit 10 01 45 00015 The human robot collaboration kit consists of a bellows guard two fillister head screws with flange head and two cover c...

Page 34: ...duct Recover the disassembled parts for recycling or reuse provided no agreement on return or disposal has been made 1 Dispose of the product properly after replacement or decommissioning 2 Observe the country specific guidelines and legal obligations for waste prevention and disposal ...

Page 35: ...mits to provide special documentation of the partly completed machinery to na tional authorities in electronic form if requested The special technical documentation belong to the ma chine as per Annex VII Part B has been created The following harmonized standards were applied EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction EN ISO 13857 2008 Safety ...

Page 36: ... J Schmalz GmbH EN US 30 30 01 02459 00 08 20 Subject to technical changes without notice ...

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