Schaller Automation ACCOMOS Operating Instructions Manual Download | Manualshive

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Operating Instructions

Version 1.0, 08/2018

ACCOMOS

Acceleration
Monitoring
System

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Summary of Contents for ACCOMOS

Page 1: ...Operating Instructions Version 1 0 08 2018 ACCOMOS Acceleration Monitoring System ...

Page 2: ...your local dealer see section 10 Service partners or contact Schaller Automation Industrielle Automationstechnik GmbH Co KG directly www schaller automation com Safe and reliable operation of the device is only ensured if the acceleration sensor is operated in accordance with the instructions Please observe the following Read these instructions through carefully and familiarize yourself with the c...

Page 3: ...f the following a Normal wear improper commissioning improper use handling use of an unsuitable power supply welding processes on the motor or failure to observe instructions relating to commissioning installation operation and maintenance as specified in these operating instructions b Use of different components and designs that are not ACCOMOS c Modifications and conversions to the ACCOMOS carri...

Page 4: ... factory testing To ensure smooth and problem free operation of the device the safety information and warnings should be observed by the operator These are indicated in the operating instructions by the following symbols Symbols used Caution The text in this box must be observed Failure to observe it may jeopardize the safety of persons or result in damage to the device Attention This text contain...

Page 5: ... device Acceleration sensor Model designation ACCOMOS to which this declaration relates and which is used exclusively for recording 3 axis mechanical vibrations on non rotating machine parts complies with the requirements of EU Directives EMC Directive 2014 30 EU RoHS Directive 20011 65 EU and the following standards EN 60529 1991 A1 2000 A3 2013 EN 55022 2010 EN 61000 4 2 2009 EN 61000 4 3 2011 E...

Page 6: ...il info schaller de www schaller automation com Contents 1 Introduction 7 2 Installation instructions 9 2 1 Mechanical installation 9 2 2 Electrical installation 18 3 Commissioning 22 3 1 LED indication 22 3 2 RS485 data transfer 25 3 3 CAN data transfer 25 4 Troubleshooting 26 5 Function test 27 6 Part numbers 28 7 Optional spare parts and accessories 28 8 Technical data 29 9 Service partners 31 ...

Page 7: ...acceleration sensor developed by Schaller Automation is used to monitor and measure mechanical vibrations of machines on non rotating parts in accordance with DIN ISO 10816 Attention Never use this sensor as a safety device The sensor is only intended as a control device Scope of delivery ACCOMOS sensor Sensor protective plate with push screw M8 plug in connector with INBUS key GND connecting cabl...

Page 8: ...automation com ACCOMOS function overview Detection of critical and non permissible vibration statuses on three axes Indication when parameterizable thresholds are exceeded via 3 color LED Indication of vibration acceleration and deflection in real time with additional accessories possible Recording of static acceleration CAN or RS485 interface for digital connection to a display device Simple inst...

Page 9: ...y result in skin or fingers becoming crushed The strong magnetic field of the sensor fixture can influence the function of pacemakers and defibrillators Pacemakers may switch to test mode and cause discomfort Defibrillators may fail completely If you are wearing such devices maintain a sufficient distance from the magnetic fixture Keep the magnetic fixture away from any devices and objects that co...

Page 10: ... Illustration 2 Place the sensor on a flat and clean magnetic base oil and dirt must be removed beforehand if necessary Remove the M8x30 INBUS screw again so that the sensor sits flat on the installation base protect the screw with the sensor protective plate for transportation purposes Illustration 3 To protect the screw opening insert the M8x16 INBUS screw again and tighten it Illustration 4 Con...

Page 11: ...h the M8x30 INBUS screw Use the M8x30 INBUS screw to press the sensor off the surface Place the sensor on the sensor protective plate Remove the M8x30 INBUS screw again so that the sensor sits flat on the sensor protective plate To protect the screw opening insert the M8x16 INBUS screw again and tighten it For safety reasons never transport a sensor without a sensor protective plate Typical instal...

Page 12: ...ON D 66440 Blieskastel Saarland Germany Industriering 14 P O Box 1280 Industrielle Automationstechnik GmbH Co KG Tel 49 6842 508 0 Fax 260 Email info schaller de www schaller automation com Illustration 1 Removing the central screw Remove central screw first ...

Page 13: ...Blieskastel Saarland Germany Industriering 14 P O Box 1280 Industrielle Automationstechnik GmbH Co KG Tel 49 6842 508 0 Fax 260 Email info schaller de www schaller automation com Illustration 2 Removing the protective plate with the M8x30 screw Protective plate M8x3 0 ...

Page 14: ...Saarland Germany Industriering 14 P O Box 1280 Industrielle Automationstechnik GmbH Co KG Tel 49 6842 508 0 Fax 260 Email info schaller de www schaller automation com Illustration 3 Removing the M8x30 screw after installation on the motor Remove and store with the protective plate ...

Page 15: ...MATION D 66440 Blieskastel Saarland Germany Industriering 14 P O Box 1280 Industrielle Automationstechnik GmbH Co KG Tel 49 6842 508 0 Fax 260 Email info schaller de www schaller automation com Illustration 4 Fitting the central screw Refit central screw ...

Page 16: ... 66440 Blieskastel Saarland Germany Industriering 14 P O Box 1280 Industrielle Automationstechnik GmbH Co KG Tel 49 6842 508 0 Fax 260 Email info schaller de www schaller automation com Illustration 5 Connecting the ground cable to the motor Connect ground cable ...

Page 17: ...OMATION D 66440 Blieskastel Saarland Germany Industriering 14 P O Box 1280 Industrielle Automationstechnik GmbH Co KG Tel 49 6842 508 0 Fax 260 Email info schaller de www schaller automation com Illustration 6 Connecting the bus cable Bus cable 4 pin M8 ...

Page 18: ... 260 Email info schaller de www schaller automation com 2 2 Electrical installation Illustration 7 Pin side view Pin Description 1 24 V DC 2 24 V DC GND 3 CAN L or RS485 A 4 CAN H or RS485 B Table 1 Assignment of the 4 pin M8 plug in connector left terminal on sensor Pins 3 and 4 are connected internally to a 120 Ohm resistor therefore the ACCOMOS should be the last sensor on the bus line ...

Page 19: ...ND connection on the front of the sensor must be connected to the ground with the shortest possible cable length The right M8 connector is only intended for internal purposes at Schaller No connection should be made here Power supply 9 36 V DC max 0 11 A Nominal voltage 24 V DC Table 2 Electrical specification The data cable to be used must be twisted and shielded We recommend a cable with CAN bus...

Page 20: ...l info schaller de www schaller automation com Illustration 8 Connecting the M8 connector included in the scope of delivery Hexagon wrench supplied Trim the shielding and wrap around shielding ring 1 Thread parts 2 Strip insulation trim shielding and wrap around shielding ring 3 Connect wires 4 Screw in place housing with connector or socket insert and tighten with pressure screw Cable entry 6 8 m...

Page 21: ...AUTOMATION D 66440 Blieskastel Saarland Germany Industriering 14 P O Box 1280 Industrielle Automationstechnik GmbH Co KG Tel 49 6842 508 0 Fax 260 Email info schaller de www schaller automation com Illustration 9 Assembly of the M12 M8 cable optional ...

Page 22: ...er automation com The maximum bus length is limited to 100 m When the sensor has been connected to a power supply it immediately and automatically transmits the measurement data to the bus 3 Commissioning 3 1 LED indication When the power supply is connected the LED on the front of the sensor lights up green The sensor transmits the acceleration values immediately and automatically via RS485 or CA...

Page 23: ...trielle Automationstechnik GmbH Co KG Tel 49 6842 508 0 Fax 260 Email info schaller de www schaller automation com The LED changes color to indicate when two parameterizable thresholds are exceeded LED lights up yellow default Acceleration 4 9 81 m s2 LED lights up red default Acceleration 8 9 81 m s2 Illustration 11 Status yellow ...

Page 24: ... 24 SCHALLER AUTOMATION D 66440 Blieskastel Saarland Germany Industriering 14 P O Box 1280 Industrielle Automationstechnik GmbH Co KG Tel 49 6842 508 0 Fax 260 Email info schaller de www schaller automation com Illustration 12 Status red ...

Page 25: ...508 0 Fax 260 Email info schaller de www schaller automation com 3 2 RS485 data transfer Baud rate 500 000 bit s Data length 8 bits Stop bits 2 Parity none Hardware flow control none Data rate 1500 Msg s 3 3 CAN data transfer Baud rate 500 000 bit s ID for messages of sensor Tx 0x680 parameterizable ID for parameterization Rx 0x681 parameterizable Data rate 1500 or 3000 messages s ...

Page 26: ... Fault Cause Remedy LED off No power supply Power supply has reverse polarity Power supply too low 1 Check connection 2 Check connection power supply 3 Check power supply LED green but no bus messages Cable break Connecting line has reverse polarity Incorrect bus parameters Incorrect bus system CAN RS485 1 Check cables 2 Check connection 3 Check bus parameters 4 Use correct sensor version Seals on...

Page 27: ... Germany Industriering 14 P O Box 1280 Industrielle Automationstechnik GmbH Co KG Tel 49 6842 508 0 Fax 260 Email info schaller de www schaller automation com 5 Function test After commissioning and connection to a power supply the LED indicator on the front of the sensor lights up green ...

Page 28: ... Fax 260 Email info schaller de www schaller automation com 6 Part numbers Part number Description 273 400 ACCOMOS CAN 273 410 ACCOMOS RS485 Table 3 Part numbers 7 Optional spare parts and accessories Part number Description Number per ACCOMOS 151486 Spare parts kit 1 Table 4 Optional spare parts Part number Description 310289 Sensor cable M12 M8 assembled Table 5 Optional accessories ...

Page 29: ...Dimensions Diameter Height 89 5 mm 39 5 mm Weight 400 g Indication 3 color LED Green Ready for operation Yellow Acceleration 4000 9 8 mm s2 default Red Acceleration 8000 9 81 mm s2 default Electrical data Power supply 9 V 36 V DC max 0 11 A Nominal voltage 24 V DC Cable connection 1 x M8 connector 4 pin Communication interface RS485 galvanically isolated CAN galvanically isolated Cable recommendat...

Page 30: ...il info schaller de www schaller automation com Measurement range Acceleration 16 000 9 81 mm s2 Frequency 0 750 Hz 1500 Hz for CAN bus operation possible Sensitivity 4 9 81 mm s2 Non linearity 0 5 Crosstalk between axes 1 Deviation of sensitivity from ideal 1 Ambient conditions Operating temperature 25 to 85 C Storage temperature 25 to 85 C Humidity Up to 95 IP rating IP67 Table 6 Technical data ...

Page 31: ...508 0 Fax 260 Email info schaller de www schaller automation com 9 Service partners Schaller Automation has a global network of service partners in more than 130 countries A current list of our representatives including contact data can be found on our website http www schaller automation com Or call our Technical Support department at our head office in Germany Tel 49 6842 508 0 ...

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