Scanlab 112466 Installation & Operation Manual Download

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Installation and
Operation

hurry

SCAN

10 (ID# 112466)

digital, 1064 nm,
with f = 254 mm Objective (ID# 100832)

December 2, 2008

Rev. 2.6 e

innovators for industry

Summary of Contents for 112466

Page 1: ...Installation and Operation hurrySCAN 10 ID 112466 digital 1064 nm with f 254 mm Objective ID 100832 December 2 2008 Rev 2 6 e innovators for industry ...

Page 2: ...e the information in this document without notice No part of this manual may be processed reproduced or distributed in any form photocopy print microfilm or by any other means electronic or mechanical for any purpose without the written permission of SCANLAB hurrySCAN is a registered trademark of SCANLAB AG Other mentioned trademarks are hereby acknowledged as properties of their respective owners...

Page 3: ...ing the Specifications 16 4 2 Mounting the Objective 16 Objective Holder 16 Objective 17 4 3 Layout and Dimensions 18 4 4 Mounting the Scan Head 22 4 5 Electrical Connections 23 Power Supply 23 Data Cable Guidelines 24 4 6 Operating and Storage Conditions 25 5 Start up and Operation 26 5 1 Checking the Installation 26 5 2 Checking the Laser Parameters 26 5 3 Adjustment and Alignment 27 5 4 Checkin...

Page 4: ...hurrySCAN 10 digital 1064 nm f 254 mm Rev 2 6 e Table of Contents 4 innovators for industry 8 Troubleshooting 33 9 hurrySCAN 10 Technical Specifications 34 9 1 Electromagnetic Compatibility 35 ...

Page 5: ...ed for digital signal transfer via the integrated digital interface The objective with ID number 100832 has a focal length of f 254 mm and is designed for a wave length of 1064 nm The technical specifications of the product are summarized on page 34 1 2 Unpacking Instructions and Typical Package Contents Carefully remove the scan head from the package Protect the scan head from dust and other cont...

Page 6: ...oatings appropriate for the wave length and power of the user s laser The size of the mirrors or the scan head s aperture is selected in accordance with the desired spot size and scan speed The spot size is also influenced by the objec tive which is also selected in accordance with the desired field size or working distance A between the laser input and the image field as well as the wave length a...

Page 7: ...ke sure that the focal length the typical image field size and the wavelength of the objective meet the requirements of your appli cation If this is not the case then please contact SCANLAB Check if the wavelength of the input beam and the maximum ratings for beam diameter and laser power match the specifications of the scan head see page 34 When using scan angles larger than the maximum allowed s...

Page 8: ...ich results in transmission losses The higher the power loss the greater is the risk of damage to the scan system In view of this the technical specifications page 34 include not only the calibration angle but also the maximum allowed scan angle This is not the same as the maximum adjustable scan angle To avoid scan system damage make sure the maximum allowed scan angle is never exceeded The maxim...

Page 9: ... allowed scan angle is never exceeded The scan head provides three status signals available via the XY2 100 protocol If you use a RTC board then these status signals can be evaluated via the GET_HEAD_STATUS command PWROK i e Power OK PWROK 0 signifies a problem in the power supply or a protective action by the electronics Upon power up the PWROK signal is initially 0 After a few seconds when the e...

Page 10: ... galvanom eter scanner drive stages to avoid heat induced damage to the scanners or the head see page 11 If the scanner temperature drops again below the power down threshold the scanner drive stages are automatically restarted PosAck i e Position Acknowledge PosAck 1 signifies that the difference between the set value and the real position is less than 0 5 of the maximum adjustable image field si...

Page 11: ... switches to 0 SCANLAB recommends to only operate the scan system while the TempOK signal is 1 If the TEMPOK signal switches to 0 during opera tion system operation should be stopped and the system should be checked to determine the cause If system operation is not stopped large drift or other side effects may occur The application program must repeatedly check the TempOK signal during operation S...

Page 12: ...Product Performance Standard or ANSI Z136 1 Standard for the Safe Use of Lasers EN 12626 Safety of Machinery Laser Processing Machines Safety Requirements also see similar laser materials processing system safety standards such as ISO 11553 Safety of Machinery Laser Processing Machines Safety Requirements IEC 60825 4 Safety of Laser Prod ucts Part 4 Safety of Laser Products or ANSI B11 21 1997 Mac...

Page 13: ...5 1 or EN 60825 1 VDE 0837 T1 Danger Safety regulations may differ from country to country The customer bears sole responsibility for compliance with all applicable safety regula tions of their respective regulatory jurisdiction Danger During assembly or operation of the scan head never stare directly into the laser beam or its deflected radiation Keep all parts of the body away from the laser bea...

Page 14: ...T STARE DIRECTLY INTO THE BEAM LASER CLASS 2 Class 2 This laser radiation is in the visible spectrum of 400 to 700 nm Exposure to this radiation for less than 0 25 s is not harmful to the eyes It is eye safe due to the eye s natural aversion response and blink reflex LASER RADIATION DO NOT STARE DIRECTLY INTO THE BEAM WITH OR WITHOUT OPTICAL INSTRUMENTS LASER CLASS 2 M Class 2 M This laser radiati...

Page 15: ...s necessary The mains insulation must be able to withstand a test voltage of 4 kV AC applied between the mains and the low voltage circuit Additional application dependent guidelines and standards may apply Visible Laser Radiation Invisible Laser Radiation Potential Hazards LASER RADIATION AVOID EXPOSURE TO THE LASER BEAM LASER CLASS 3 B INVISIBLE LASER RADIATION AVOID EXPOSURE TO THE LASER BEAM L...

Page 16: ...installation During installation of the scan head never stare directly into the laser beam or at any of its deflected radiation Never place parts of the body into the direct path of the laser or its deflected radiation After the scan head has been mounted there is a cone shaped hazardous laser output area Do not stare into the laser or its deflected radiation Keep all parts of the body away from t...

Page 17: ... holder and the objective to ensure a safe distance between the objective and the deflection mirrors Check for corresponding accessories in the objective mounting set Some objectives are secured to their holders via screws and washers However most objectives are directly screwed into the objective holder Before screwing in the objective lightly lubricate its threads e g with vacuum grease to preve...

Page 18: ... bore holes and a bottom view of the scan head beam exit side which shows the displacement of the entry beam axis from the axis of the objective or from the beam exit axis The deflecting mirrors are in their neutral posi tions Figure 8 shows the following distances the working distance A the distance B between the axis of the input beam and the lower edge of the housing the distance C between the ...

Page 19: ...ounting assembly all dimensions in mm 175 114 165 147 156 118 91 6 5 5 4 3 2 1 Legend 1 Mounting screws 2 Laser system flange 3 Alignment pins 4 Scan head mounting bracket 5 Possible positions of electrical connectors the actual connector type and position of this scan head are shown in figure 5 not included ...

Page 20: ...ors for industry 7 Mounting bracket with holes for beam in alignment pins and mounting screws M6 34 93 34 92 57 15 38 1 42 8 Ø6 H7 Ø20 Ø6 H7 M6 91 6 114 40 8 Bottom view and beam displacement 57 15 Beam in 12 56 Scan head mounting bracket and bottom view all dimensions in mm ...

Page 21: ...tance A distances B E see chapter 4 4 and dimensions hurrySCAN 10 with objective SCANLAB 100832 ØD C A B E 3 4 2 5 1 Legend 1 Beam entrance 2 Scan head 3 Objective not shown true to scale 4 Emerging beam 5 Image field Note drawing not true to scale Dimensions A 390 mm B 32 mm C 94 mm D 120 mm E 57 15 mm ...

Page 22: ...o M6 threaded mounting screws On designing the attachment flange also consider the position of the scan head s electrical connections see figure 5 on page 18 Carefully remove the protective covering of the laser input hole e g with a small screwdriver Place two 6h6 alignment pins in the corre sponding 6H7 alignment holes on the flange or mounting bracket Place the scan head on the flange so that t...

Page 23: ...cting a Z axis Figure 9 shows the pin assign ments of the connectors 9 Pin out of electrical connectors 13 DO NOT CONNECT 12 DO NOT CONNECT 11 DO NOT CONNECT 10 DO NOT CONNECT 9 DO NOT CONNECT 8 DO NOT CONNECT 7 DO NOT CONNECT 6 STATUS 5 CHAN3 4 CHAN2 3 CHAN1 2 SYNC 1 CLOCK DO NOT CONNECT 25 DO NOT CONNECT 24 DO NOT CONNECT 23 DO NOT CONNECT 22 DO NOT CONNECT 21 DO NOT CONNECT 20 STATUS 19 CHAN3 1...

Page 24: ...xceed 20 m The D SUB connectors must have fully shielded metal housings The electrical connection of the cable s braided shielding to the D SUB housing should not be implemented as a wire Instead the cable s braided shielding should be coaxially connected to the D SUB housing via shielded clamps The data cable s controller end must be fitted with a ferrit ring e g Würth WE 742 711 32 Figure 11 sho...

Page 25: ...dust and corrosive vapors to avoid damage to the mirrors optics and electronics Avoid strong electromagnetic fields and static electricity These can damage the electronics of the interface and amplifier boards 11 Data cable layout and pin assignments 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13 CLOCK CLOCK SYNC ...

Page 26: ...aximum laser power rating and the laser damage threshold only apply to the scan mirrors They do not apply to the scan objec tive or other components Typically however the damage thresholds of scan objectives are similar to that of scan mirrors Also be aware that additional optical components in the optical beam path can focus a part of the laser beam onto the mirror and thereby dramatically lower ...

Page 27: ...orre sponds to 0 damage probability see ISO 11254 Here damage means a permanent laser induced surface modifi cation Test parameters angle of incidence 45 pulse length FWHM 10 ns beam profile TEM00 200 pulses per test site inspection method Nomarski dark field micro scope 150x 5 3 Adjustment and Alignment To ensure optimum performance of the scanning system it is crucial that the laser beam and the...

Page 28: ...m allowed scan angle indicated on page 34 are used some vignetting inside the scan head can occur and damage to the interior of the scan head and the objective might result If your application requires larger scan angles and a larger image field then contact SCANLAB for guidance 5 5 Safe Start up and Shutdown Sequences To assure safety during start up proceed exactly as follows 1 Turn on the contr...

Page 29: ...rking speed for marking small characters marking speed in the image field in m s for a selected F Theta objective is specified in Technical Specifications on page 34 For other applications or optical configura tions the appropriate processing speed can differ considerably from the specified value An appropriate initial value for optimizing the posi tioning speed is the marking speed listed in Tech...

Page 30: ...e resulting deviations offset and gain compensation factors are calculated These compensation factors are immediately made available for use in all future positioning tasks The calibration routine can be initiated via a simple RTC command please refer to the RTC manual for details The laser should be switched off during the calibration procedure and no other commands are transferred to the scan he...

Page 31: ...f dirt dust or other contami nants are found clean the objective s optical surface as follows Using a rubber squeeze bulb or compressed clean air blow air on the objective s surface to remove dust and dirt particles If the objective is still not clean then use solvent and lens cleaning tissues as described below 1 Create a lens tissue brush by folding a clean lens tissue so that the fold is about ...

Page 32: ... focused beam on optical surfaces or improper adjustment for damage to optical components mirrors objective etc caused by improper handling or cleaning for consequential damages if the scan head has been altered if the warranty seal on the scan head s housing has been broken If a returned scan head must first be brought into a serviceable state by SCANLAB e g by removing align ment pins and other ...

Page 33: ... they are contaminated call SCANLAB for guidance Return damaged scan head mirrors for repair Changed laser spot Dirty or damaged objective Clean as described in Routine Maintenance of the Optical Surfaces on page 31 Dirty or damaged mirror Check mirrors If they are contaminated call SCANLAB for guidance Return damaged scan head mirrors for repair Laser out of adjustment Adjust laser No laser beam ...

Page 34: ...the objective also see page 6 the specified maximum scan angle must never be exceeded 2 Theoretical value see page 6 and page 8 3 See page 29 Tuning Specifications Dynamic Performance 3 Tracking error 0 18 ms Typical positioning speed with 160 mm objective 45 rad s 7 m s Maximum positioning speed 100 rad s Typical marking speed for marking small characters with 160 mm objective 2 m s Step response...

Page 35: ...t ibility For that purpose a scan head from one of the above mentioned series was tested in the following config uration hurrySCAN II 10 digital RTC 4 PC interface board Test Specifications Evidence of fulfillment of the protection goals of the July 1993 version of EC Guidelines 89 336 EEC CE Conformity for EMC based on EN 61000 6 2 2001 EN 61000 6 4 2001 Result The device under test fulfills the ...

Page 36: ...cal 6 34 configuration optical 6 connections power supply 24 connector DIGITAL IN 23 pin outs 23 position on scan head 18 POWER IN 23 Z OUT 23 contacting SCANLAB 32 contents of package 5 control 7 input values 34 signals 8 correction table 8 critical temperature shutdown 11 customer service 32 D damage threshold 6 26 34 data cable 24 data transmission 7 deflection mirrors 6 13 29 31 33 34 DIGITAL ...

Page 37: ...30 mounting parts for scan head mounting 19 screws 22 the objective 16 the scan head 22 mounting bore holes 20 mounting bracket 19 20 N nonlinearity 34 O objective 6 holder 16 inspecting and cleaning 17 31 installing 16 mounting set 16 protective cover 28 SCANLAB ID 1 5 34 specifications 34 offset drift 30 operating and storage conditions 25 operating manual about this 5 operating safety 12 operat...

Page 38: ...serial number 5 servicing 32 shutdown sequence 28 shutter 13 signal transmission 7 signals 34 input 8 PosAck 10 PWROK 9 status 9 synchronization 7 TempOK 9 skew error 34 specifications technical 34 start up 26 28 and operation 26 and shutdown sequences 28 status signals 9 step response 34 storage and operating conditions 25 storage temperature 35 supression of radio interference 12 35 synchronizat...

Page 39: ...hurrySCAN 10 digital 1064 nm f 254 mm Rev 2 6 e Notes 39 innovators for industry Notes ...

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