SBM SB-1100 Service Manual Download

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Leading Image Processing Technology

We've been there when you needed

SB-1100

Currency Discrimination Counter

Service Manual

SBM Co., Ltd.

Ver. 1.04

Summary of Contents for SB-1100

Page 1: ...Leading Image Processing Technology We ve been there when you needed SB 1100 Currency Discrimination Counter Service Manual SBM Co Ltd Ver 1 04 ...

Page 2: ...utlet Clean exposed parts with a soft cloth slightly dampened with water Do not use aerosol cleaners Gas Leaks Never use any machine close to a gas leak If you think gas is leaking call the gas company immediately A small electrical spark in the machine could cause a fire or explosion Precaution When using the machine these precautions should always be followed 1 Never push objects of any kind int...

Page 3: ...ination and approval and compliance to established environmental standards Please read the following instructions carefully before operating your machine and refer to them as needed to ensure the continued safe operation of your machine FCC Warning This device complies with part 15 of FCC rules Operation is subject to the following conditions this device must accept any interference received inclu...

Page 4: ...ain Board Image Board Amp Board OPE Board Conn Board Chapter 4 Interface between SB1000 and other units 13 Connect with PC Connect with Serial Printer Connect with Parallel Printer Connect with Customer Display Model SV 110 Chapter 5 Technical Functions Setup and Test 18 Control Mode Function Test Mode Functions Chapter 6 Adjustment 23 CIS LCD Contrast Hopper Sensor Timing between ADF and Pickup R...

Page 5: ... counting Image M not working Jam0 without actual jamming Jam1 without actual jamming Jam2 Jam3 without actual jamming Can not check Reject Pocket Full Can not Check Stacker Empty Chapter 11 Maintenance 68 Daily Maintenance Chapter 12 Assembly drawings 70 Top Level Ass y Cover Panel Ass y Upper and Lower Body Ass y Rear Plate Ass y Lower Body Ass y Lower Body Sub1 Ass y Lower Body Sub2 Ass y Lower...

Page 6: ...inter Cable used in connecting a printer option 1 pc Choosing a Location To help guarantee the trouble free operation of your machine place it on a flat stable surface near your workstation Do not place your machine In direct sunlight Near heat sources or air conditioners In dusty or dirty environments Handling the Machine When handling or moving the machine do not lift with grasping the Reject Po...

Page 7: ...CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 7 Description of the Parts Outside Front View Rear View ...

Page 8: ...CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 8 Inside Left Inside Right PBA Main PBA Image Encoder Solenoid Brake Inside Main Motor Clutch Exit Motor Idle ...

Page 9: ...CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 9 Inside Rear 1 Inside Rear 2 UV MR MG Single Left Right IR Trans SMPS IR Receiver Infrared CIS Image Sensor UV Tran Rcv Ultraviolet ...

Page 10: ...0 SERVICE MANUAL 10 Inside Rear 3 Transfer Path Sensors Jam2 Hopper Rejecter Stacker IR Array RP1 RP2 UV MR Array Single JP SP Miss Feeding Jam0 Jam1 Jam3 Sensor Tx Sensor Rx IR Trans UV Rcv MR Array Magnetic Ultraviolet MG Single Magnetic ...

Page 11: ...sing Operation Panel LCD Displaying Key In Sensors Hopper RP1 RP2 JP SP Reject Stacker Front Cover Encoder Mechanism Control Main Motor Exit Motor Brake Clutch Solenoid Important parts on Main Board Image Board The part controlling on Image board is same as the following CPU Blinking LED Power LED Current Driver Main Motor Driver EEPROM PLD ADC Solenoid Driver SRAM ...

Page 12: ...Printer Important parts on Image Board Amp Board Input MR Array 6 Channel MG Single L R Function Amplification Output to Image B d OPE Board It operates all of the working process and display the operating condition Conn Board It connects CLUTCH JP SP Rx Sensors REJECT Rx Tx Sensors with MAIN B d RS232C Driver SRAM CPU Flash PLD Blinking LED Image Processor SDRAM Power LED ...

Page 13: ...NTERFACE 2 BAUD RATE 4 57600 BPS ESC FUNC 6 2 4 ESC 1 SPEED 2 CONTRAST OF NOTE 3 START MODE SET 4 BEEP 5 POCKET CAPACITY 6 INTERFACE 7 BANKNOTES CRITERIA 8 PARAMETERL AUTO CF S 0 T 0 S 0 T 0 MIXED 7 INTERFACE 1 PRINTER TYPE 2 BAUD RATE 3 DATA BIT 4 STOP BIT 5 PARATY 6 COLUMN LENGTH 2 BAUD RATE 1 9600 BPS 2 19200 BPS 3 38400 BPS 4 57600 BPS BAUD RATE 57600 Selected AUTO CF S 0 T 0 S 0 T 0 MIXED ...

Page 14: ...ng a printer to SB1100 please check the settings of the printer as below 1 CR mode Set to CR LF 1 SPEED 2 CONTRAST OF NOTE 3 START MODE SET 4 BEEP 5 POCKET CAPACITY 6 INTERFACE 7 BANKNOTES CRITERIA 8 PARAMETERL AUTO CF S 0 T 0 S 0 T 0 MIXED 7 INTERFACE 1 PRINTER TYPE 2 BAUD RATE 3 DATA BIT 4 STOP BIT 5 PARATY 6 COLUMN LENGTH 1 PRINTER TYPE 1 SERIAL PRINTER 2 PARALLEL PRINTER SERIAL PRINTER Selecte...

Page 15: ...setting 1 Set the CR mode to CR LF following the instruction of the User s Manual of the printer In case of iDP3550 Model 5 of DIP Switch 1 must be set to OFF or waste print paper 2 Set the communication mode to Xon Xoff by setting 4 of DIP Switch 2 to OFF 3 Check whether the other parameters are set to the same value as SB1000 s 4 Below figures show one example of the DIP Switch settings of iDP35...

Page 16: ...ength 8 bits Parity Check None Connect with Parallel Printer Printer Protocol to print Banknote serial number require SBM designed thermal printer and must be purchased from SBM Check that the Printer type was set as Parallel Printer Press FUNC 6 INTERFACE 1 PRINTER TYPE 2 PARALLEL PRINTER ESC FUNC 6 1 SPEED 2 CONTRAST OF NOTE 3 START MODE SET 4 BEEP 5 POCKET CAPACITY 6 INTERFACE 7 BANKNOTES CRITE...

Page 17: ...NUAL 17 1 2 ESC Connect with Customer Display Model SV 110 7 INTERFACE 1 PRINTER TYPE 2 BAUD RATE 3 DATA BIT 4 STOP BIT 5 PARATY 6 COLUMN LENGTH 1 PRINTER TYPE 1 SERIAL PRINTER 2 PARALLEL PRINTER PARALLEL PRINTER Selected AUTO CF S 0 T 0 S 0 T 0 MIXED ...

Page 18: ...word 55757 and now you enter into the Control Mode You can move to any technical mode by pressing CF key Test Mode or DENOM key Control Mode Press UP DOWN key or press directly a corresponding numeric key to select a function of the technical mode To exit from the current function press FUNCTION key and to exit completely from the Technical Mode press CLEAR key ...

Page 19: ...CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 19 ...

Page 20: ... You can check the serial no of the unit with this function S N Setting You can input the serial no on the unit with this function 4 A S Call No While initializing process after the power is turned on A S call no is displayed on LCD In this mode you can set the telephone no of your local service provider The number is available up to 20 characters including character Input the number using numeric...

Page 21: ...sensor and removed you had better set the reference level to 8 Please refer to the Control Mode Functions Sensor Level Ctrl to see how to set the reference level The sensor level is ranging from 1 to 14 In case of RP1 sensor if rear panel is open then the level must go down to 0 If the level is 0 although the rear panel is closed then there must be something wrong If RP1 sensors are not working co...

Page 22: ...nterfeit money In this test mode these two PBA will try to communicate each other and the result will be displayed 6 Motor Test In this test mode you can run the main motor in various speeds And also you can check the condition of the exit motor that turns the wheel 7 CLUTCH BRAKE SEL In this test mode you can examine the work of the clutch brake and selector After making the main motor run try to...

Page 23: ... Sensor or PBA Image you have to adjust CIS level with R39 Variable Resistor on the PBA Image Please perform the CIS Shading Please refer to chapter 8 Shading CIS Please adjust the R39 variable resistor and perform the CIS shading till above number in red reaches to 0 98 1 09 Acceptable range 0 98 1 09 R39 ...

Page 24: ...ust the contrast of LCD display with VR2 Variable Resistor Hopper Sensor FUNC BATCH 55757 CF 1 SENSOR TEST 2 ADC TEST ESC FUNC BATCH 1 SPEED 2 CONTRAST OF NOTE 3 START MODE SET 4 BEEF 5 POCKET CAPACITY 6 INTERFACE 7 BANKNOTES CRITERIA 8 PARAMTERL AUTO CF S 0 T 0 S 0 T 0 MIXED VR2 VR1 ...

Page 25: ... between ADF and Pickup Roller 1 SENSOR TEST 2 KEY TEST 3 COMMUNICATIONTEST 4 MOTOR TEST 5 CLUTCH BRAKE SEL 6 MECHANISM TES 1 SENSOR TEST 1 LED TEST 2 ADC TEST 3 SENSOR LOGIC TEST 4 CIS TEST 5 UV TEST 6 MR TEST Roller Pick up Roller ADF 2 4 ADF Tooth ENTER CODE 1 ERROR STOP CONTROL 2 SENSOR LEVEL CONTROL 3 SYSTEM REPORT 4 SET A S CALL NO 5 SHADING 6 SENSOR SET ...

Page 26: ...RRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 26 Drive a Set screw with L Wrench after Alignment Adjusting method Gap Adjustment Brake 1 Screw as same as on the picture 2 Insert Gap Gauge 0 3 0 4mm ...

Page 27: ...CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 27 1 Screw as same as on the picture 2 Insert Gap Gauge 0 3 0 4mm 3 Tighten Set Screw Gap Adjustment Clutch 3 Tighten Set Screw 2 Point ...

Page 28: ...gap should not be too wide to get overlapped 2 number of banknote input into it Adjust gap for tightly go in and easily out Gap of ADF If too Wide Double Feeding or Over Run If too Narrow Miss Feeding or Jam0 Timing Belt If too loose tension Leap of pulley tooth If too tight tension Over load ...

Page 29: ...nsate the distortion for accurate processing Motor Shading FUNC BATCH 55757 5 1 1 Insert test Sheet ESC FUNC BATCH 55757 5 1 1 1 SPEED 2 CONTRAST OF NOTE 3 START MODE SET 4 BEEF 5 POCKET CAPACITY 6 INTERFACE 7 BANKNOTES CRITERIA 8 PARAMTERL AUTO CF S 0 T 0 S 0 T 0 MIXED ENTER CODE 1 ERROR STOP CONTROL 2 SENSOR LEVEL CONTROL 3 SYSTEM REPORT 4 SET A S CALL NO 5 SHADING 6 SENSOR SET 5 SHADING 1 MOTOR...

Page 30: ...ll automatically decrease or increase the motor speed MOTOR SHADING NG 90 89 83 Min 817 6 NPM Max 843 3 NPM Avg 831 7 NPM Uni 99 1 MOTOR SHADING OK 92 89 80 Min 790 7 NPM Max 809 9 NPM Avg 804 6 NPM Uni 99 8 If displayed OK please press ESC key ESC Insert more than 20 number of Usual Paper or MONEY like picture If the machine has Serial Number Printing Function please make a 4 Low RPM Motor Shadin...

Page 31: ...s of rejected notes from failure of recognition NO I D it is recommended to make a new CIS Shading 1 Open rear cover then clean the sensors 2 Place the shading sheet on the surface of the scanner referring to the picture 3 Close the rear cover Start CIS shading process CIS Shading Sheet 23mm 200mm 11mm 11mm White O D 0 05 0 08 ...

Page 32: ...SENSOR SET IMAGE SHADING WAIT ABOUT 5 SEC IMAGE SHADING MIN MAX AVR UNI B 0 04 0 04 0 04 W 1 05 1 23 1 22 85 Pk 1 23V DPk 0 83V OK 5 SHADING 1 MOTOR 2 CIS 3 UV 4 MR 5 IR WARNING FOR PROFER SHADING REFER TO THE SVC MANUAL PRESS ESC TO CANCEL PRESS ENTER TO GO 1 SPEED 2 CONTRAST OF NOTE 3 START MODE SET 4 BEEF 5 POCKET CAPACITY 6 INTERFACE 7 BANKNOTES CRITERIA 8 PARAMTERL AUTO CF S 0 T 0 S 0 T 0 MIX...

Page 33: ...Open the rear cover then clean the sensors 2 Insert UV SHADING SHEET and close FUNC BATCH 55757 5 3 ENTER ESC UV SHADING Sheet V1 0 NG code NG 1 if Black Average 0 15V NG 2 if Black Max Black Min 0 10 NG 12 if White Avg 1 22V or White Avg 0 85V NG 13 if White Uniformity 70 ...

Page 34: ...FER SHADING REFER TO THE SVC MANUAL PRESS ESC TO CANCEL PRESS ENTER TO GO ENTER CODE 1 ERROR STOP CONTROL 2 SENSOR LEVEL CONTROL 3 SYSTEM REPORT 4 SET A S CALL NO 5 SHADING 6 SENSOR SET AUTO CF S 0 T 0 S 0 T 0 MIXED 1 SPEED 2 CONTRAST OF NOTE 3 START MODE SET 4 BEEF 5 POCKET CAPACITY 6 INTERFACE 7 BANKNOTES CRITERIA 8 PARAMTERL AUTO CF S 0 T 0 S 0 T 0 MIXED After Shading please remove the shading ...

Page 35: ... ENTER ENTER CODE 1 ERROR STOP CONTROL 2 SENSOR LEVEL CONTROL 3 SYSTEM REPORT 4 SET A S CALL NO 5 SHADING 6 SENSOR SET 5 SHADING 1 MOTOR 2 CIS 3 UV 4 MR 5 IR WARNING FOR PROFER SHADING REFER TO THE SVC MANUAL PRESS ESC TO CANCEL PRESS ENTER TO GO 1 SPEED 2 CONTRAST OF NOTE 3 START MODE SET 4 BEEF 5 POCKET CAPACITY 6 INTERFACE 7 BANKNOTES CRITERIA 8 PARAMTERL AUTO CF S 0 T 0 S 0 T 0 MIXED ...

Page 36: ...SHADING PLACE SHADING PAPER ON HOPPER Place 1 3 number of US 1 on hopper MR SHADING OK Norm 1 08 Noise 1 1 1 1 1 1 L 0 R 2 Level 303 High 3 62 47 75 58 87 45 L 76 R 41 After Shading please remove the shading sheet in the pocket and turn the machine off and on If displayed OK please press ESC ...

Page 37: ...55757 5 5 ENTER ESC FUNC BATCH 55757 5 ENTER CODE 1 ERROR STOP CONTROL 2 SENSOR LEVEL CONTROL 3 SYSTEM REPORT 4 SET A S CALL NO 5 SHADING 6 SENSOR SET IR SHADING SHEET 1 SPEED 2 CONTRAST OF NOTE 3 START MODE SET 4 BEEF 5 POCKET CAPACITY 6 INTERFACE 7 BANKNOTES CRITERIA 8 PARAMTERL AUTO CF S 0 T 0 S 0 T 0 MIXED ...

Page 38: ... 3 UV 4 MR 5 IR WARNING FOR PROFER SHADING REFER TO THE SVC MANUAL PRESS ESC TO CANCEL PRESS ENTER TO GO IR SHADING PLACE SHADING PAPER ON HOPPER Place IR SHADING SHEET on hopper If displayed OK please press ESC IR SHADING STATIC MIN MAX MEAN UNI W 1 65 1 95 1 84 89 G 1 27 1 68 1 46 84 1 0 26 0 48 0 40 66 2 1 01 1 27 1 13 87 RESULT OK KEY TO SEE NEXT AUTO CF S 0 T 0 S 0 T 0 MIXED ...

Page 39: ... needle as picture 2 Turn on the power switch and wait 2 3 Sec 3 Take out the needle 4 The LCD will display nothing except back Light Programming Please visit below web site to down load flip 2 4 6 to upgrade main software http www atmel com dyn products tools_card asp tool_id 3886 With Flip Select Device Comm Setting Load File RUN Power Off On Load Default ...

Page 40: ...CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 40 1 Execute the Programmer Flip 2 Select Device AT89C51RD2 or AT89C51ED2 3 Set Communication Port and Baud rate Port COM1 Baud rate 115200 ...

Page 41: ...CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 41 4 Load HEX File to install 5 Run programming by Clicking Run button ...

Page 42: ... Load default parameter FUNC 8 1 ESC 9 Power off on 1 SPEED 2 CONTRAST OF NOTE 3 START MODE SET 4 BEEP 5 POCKET CAPACITY 6 INTERFACE 7 BANKNOTES CRITERIA 8 PARAMETER 8 PARAMETER 1 LOADING DEFAULT 2 LOADING USER 3 SAVING USER 4 PRINT No CLEAR 5 DATE TIME SET 6 STATION I D SET ...

Page 43: ...SCRIMINATION COUNTER SB 1100 SERVICE MANUAL 43 Image S W Upgrading 1 Execute sb1000_v300 exe or V310 by double clicking 2 Open the swm File Shading UV MR IR swm Power Off On swt swt Power Off On Start Double click ...

Page 44: ...0 SERVICE MANUAL 44 3 Press Program button 4 Press Next button 5 Wait until automatically finished 6 Close Programmer Dialog box Press OK 7 Power off on 8 Open the swt File Repeat step3 step6 Install the remained SWT files with same method ...

Page 45: ...NUAL 45 How to download image of banknote SB1000_v300 exe Click New in File Menu Put on the sample note on Hopper Click Image Download 1 in Tools Menu Wait until end of receiving Click Save as in File Menu Save Image as bmp format Extension must be bmp ...

Page 46: ...as counterfeit by SB 1100 and send to us SBM These data is important and big help to revise the program 1 After you connect the serial cable between SB 1100 and PC turn on the SB 1100 The below picture shows the connected situation with serial and USB cable between the notebook and SB 1100 Turn on the SB 1100 and CF function 1 Connect with Com 1 port of PC 2 Make the SLOG exe activate on computer ...

Page 47: ... open make activate till become OK changing the comport no of No 3 5 It succeeds to open press ID icon and make getting LOG data Mode 6 Put the banknotes or Counterfeits on the Hopper After get the LOG data of real banknotes Surely press SAVE and save the downloaded data with appropriate file name and then test ...

Page 48: ...can find the below screen when the SB 1000 counts the banknotes 8 After test as much as you want to test Press Save button When the below screen shows and save as the file name that you want 9 Repeat the above No 6 No 8 10 Send the saved txt file to us SBM by email ...

Page 49: ...EPARATOR_A 1 14 1A00X2041A ASS Y_TRANSFER_ROLLER 1 15 1A00X2052A ASS Y_PINCH_ROLLER_EXIT 1 16 1A00X2053A ASS Y_PINCH_ROLLER 2 17 1A00X2054A ASS Y_POCKET_LOWER 1 18 1A00X2055A ASS Y_PINCH_ROLLER_FDR2 1 19 1A00X2064A ASS Y_WING_STACKER 1 20 1A00X2066A ASS Y_SHAFT_ADF_ADJUST 1 21 1A00X2067A ASS Y_REAR_PINCH_ROLLER 1 22 1A00X2070A ASS Y_PLATE_BASE 1 23 1A00X2072A ASS Y_BKT_IDLE 1 24 1A00X2078A ASS Y_C...

Page 50: ...1046A PBA_UVA_V1 4 1 47 1A01X1047A PBA_UVB_V1 4 1 48 1A01X1048A PBA_SMPS_Rev 001 1 49 1A01X1049A PBA_CONN_V1 1 1 50 1A01X2056A ASS Y_COVER_PANEL_B 1 51 1A01X2057A ASS Y_GUIDE_IN_LOWER_2 1 52 1A01X2058A ASS Y_GUIDE_IN_UPPER_2 1 53 1A01X2059A ASS Y_REAR_HINGE_B 1 54 1A01X2060A ASS Y_ROLLER_ADF_2 1 55 1A01X2062A ASS Y_REAR_CASE 1 56 1A01X2063A ASS Y_REAR_OPEN_HINGE_1_B 1 57 1A01X2068A ASS Y_SHAFT_PRE...

Page 51: ... Front Cover SW Clutch 2 87 7001A049XA PH_18 2p main conn clutch 1 88 7001A050XA PH_22 4P 1100 JP_SP TRN 2 89 7001A051XA PH_42 11p MR_Array 1 90 7001A052XA PH_43 4 5p MRS_Left 1 91 7001A053XA PH_44 5 4p MRS_Right 1 92 7001A054XA PH_33 2p IR TRN Power 1 93 7001A055XA PH_25 4p 1100 Image SMPS 1 94 7001A056XA PH_51 8p 1100 UVA b d 1 95 7001A057XA PH_52 8p 1100 1800 CONN b d 1 96 7001A058XA PH_53 10p ...

Page 52: ...01900A GUIDE_PRESS_ROLLER 1 121 720002100A GUIDE_RPS 10 124 720002300A GUIDE_SELECTOR 1 125 720002400A GUIDE_TRANSFER_ROLLER 1 126 720002500A HOOK_OPEN_L 1 127 720002600A HOOK_OPEN_R 1 128 720002700A KEY_CLEAR 1 129 720002800A KEY_FUNCTION 1 130 720002900A KEY_MAIN 1 131 720003000A KEY_START 1 132 720003100A KNOB_OPEN_HOOK 2 134 720003200A POCKET_LOWER 1 135 720003300A POCKET_UPPER_B 1 136 7200034...

Page 53: ...0001700A BKT_SELECTOR 1 163 740001800A BKT_SEPARATOR 1 164 740001900A BKT_STACKER 2 166 740002000A BKT_STACKER_SENSOR 1 167 740002200A PLATE_BASE 1 168 740002900A PLATE_REAR_OPEN_HANDLE 1 169 740003300B PLATE_REAR_OPEN_HINGE_2 1 170 740003400A PLATE_SIDE_LOWER_L 1 171 740003500A PLATE_SIDE_LOWER_R 1 172 740003800A PLATE_SPRING 1 173 740003900A PLATE_SPRING_ADF 1 174 740004100A SUPPORT_LOWER_PLATE ...

Page 54: ...A TORSION_SPRING_OPEN_HOOK_L 1 200 7600B010XA TORSION_SPRING_OPEN_HOOK_R 1 201 7800A010XA SHAFT_ADF_ADJUST 1 202 7800A011XA SHAFT_HINGE_MAIN 1 203 7800A012XA SHAFT_HINGE_TOP 1 204 7800A014XA SHAFT_PINCH_ROLLER 3 207 7800A015XA SHAFT_PINCH_R_U_POCKET 1 208 7800A017XA SHAFT_PRESS_ROLLER 1 209 7800A018XA SHAFT_SELECTOR_CONN 1 210 7800A019XA SHAFT_STACKER 1 211 7800A020XA SHAFT_TRANSPER_ROLLER 1 212 7...

Page 55: ... 242 8200A001XA BEARING_L_1360ZZ 2 243 8200A004XA BEARING_LF_1360ZZ 6 247 8200A005XA BEARING_LF_1680ZZ 18 256 8200B006XA BELT_PICK_UP 1 257 8200B007XA BELT_IDLE 1 258 8200B008XA BELT_MOTOR 1 259 8200B009XA BELT_MAIN 1 260 8201A010XA BEARING_L_1950ZZ 2 261 8400A001XA E_RING_Ø2 2x6x0 4 _Fe_ZB 262 8400A002XA E_RING_Ø4 4x11x0 6 _Fe_ZB 265 8400A003XA E_RING_Ø5 5x11x0 6 _Fe_ZB 274 8400A004XA E_RING_Ø6 6...

Page 56: ...RH_M4x8_Fe_Ni 386 8400E028XA SCREW_SET_SIH_FP_M3x6_Fe_ZB 390 8400E029XA SCREW_SET_SIH_FP_M4x6_Fe_ZB 391 8400E030XA SCREW_SET_SIH_FP_M5x6_Fe_ZB 393 8400E031XA SCREW_T P_FH_M4x10_Fe_Ni 396 8400E032XA SCREW_T P_PH_T2_Ø2 6x6_Fe_Zy 397 8400E033XA SCREW_T P_PH_T2_Ø3X6_Fe_Zy 409 8400E042XA SCREW_M C_PH_M2 5X4 412 8600A001XA MAIN_MOTOR 1 413 8600A003XA STACKER_MOTOR 1 414 8600B002XA SOLENOID 1 415 8600C00...

Page 57: ... 1100 SERVICE MANUAL 57 435 8801B028XA CIS_SHADING_TAPE 1 436 9000C013XA LABEL_WARNING_L ENG 1 437 9000C015X LABEL_WARNING_S ENG 2 438 9000F020XA SNOW_BOX 1 439 9001A021XA CARTON_BOX_SB1100 ENG 1 440 9001C022XA LABEL_SERIAL_SB1100 ENG 1 ...

Page 58: ...m Error near RP2 sensor JAM2 Jam Error near JP sensor JAM3 Jam Error near SP sensor Notes Please refer to the figures on Chapter 3 to see the position of the sensors Fixing Problems FRONT COPEN 1 Press Front Cover until it clicks in place 2 Press CLEAR HOPPER EXIST 1 Remove the banknotes on the Hopper 2 Press CLEAR MAIN MOTOR DOUBLE FEEDING JAM0 JAM1 JAM2 and JAM3 1 Remove banknotes on the Hopper ...

Page 59: ...hooting Flow Chart List 1 LCD is not lit 2 Do not start counting 3 Error Image M Not Working 4 Error Jam0 without actual jamming 5 Error Jam1 without actual jamming 6 Error Jam2 Jam3 without actual jamming 7 Cannot check Reject Pocket Full 8 Cannot check Stacker Empty ...

Page 60: ...otor works POWER OFF ON Replace OPE B d END MAIN B D LED RED D2 ON Replace Main B d Take out and Put into the CPU U2 of Main B d LCD is lit END Replace POWER A A END Check Harness PH 05 Main B d J6 POWER LCD is lit No Yes Check Harness PH 01 Main B d J3 OPE B d Yes LCD is lit No Yes No Yes No Yes No ...

Page 61: ...evel changes Check with a note Hopper Sensor works ADC Hopper LEVEL 1 Clean HOPPER GLASS ADC Hopper LEVEL 1 Adjust VR on OPE B d and confirm ADC Hopper Level 1 Hopper Sensor works END Replace HOPPER SENSOR Hopper Sensor works END END Check Hopper Sensor in Test Mode Sensor test ADC TEST Check Harness PH 06 OPE Hopper Sensor No Yes Yes Yes No No Yes No No No Yes Yes No ...

Page 62: ...Error Image M not Working IMAGE MODULE NOT WORKING Replace IMAGE B D LED D7 Green is blinking Take out and put into FLASH ROM U25 END LED D8 Red is ON Check Harness PH 02 Image Main Yes Yes No LED D7 Green is blinking Yes No No Check Harness PH 08 SMPS Image Yes No ...

Page 63: ...7Error Jam0 without actual jamming Error JAM0 Clean RP1 IR Sensors Transmit Receiver END Replace NS_IR_RCV Run Sensor Logic Test RP1 Right Left H Check Harness PH 33 UVA PBA RP1 R L IRED Check Harness PH 67 NS_IR_RCV IMAGE B d Replace IR_TRN Yes No Replace Main B d ...

Page 64: ... 64 11 5 Error Jam1 without actual jamming Error JAM1 Clean RP2 Sensors Transmit Receiver Replace UVB PBA Run Sensor Logic Test RP2 Right Left H Check Harness PH 51 UVA PBA IMAGE B d Replace UVA PBA END Yes No Check Harness PH 69 UVB PBA MAIN B d IMAGE B d ...

Page 65: ...ng Error JAM2 JAM3 Clean JP SP Sensors Transmit Receiver Replace Conn B d Run Sensor Logic Test JP SP Right Left H Check Harness PH 22 JP SP TRN UVA PBA Check Harness PH 19 PH 20 Conn B d JP SP Receiver Replace JP SP TRN PBA END Yes No Replace JP SP Receiver PBA Check Harness PH 52 Conn B d Main B d ...

Page 66: ...ect Pocket Full Error Rejector Sensor Clean Reflect Sensor Mirror on Pocket_Lower END Replace Rejector Receiver PBA Run Sensor Level Test Rejector Sensor H Check Harness PH 13 MR B d J3 Rejector_Receiver Conn B d J3 1 2V 1V Yes Replace Rejector Trans PBA No No Yes Replace Conn B d ...

Page 67: ... 11 8 Can not Check Stacker Empty Error Stacker Sensor Clean Stacker Sensors END Replace Stacker Receiver PBA Run Sensor Level Test Stacker Sensor H Check Harness PH 66 MAIN B d J2 Stacker _Sensor MAIN B d J2 1 2V 1V Yes Replace Stacker Transmit PBA No No Yes ...

Page 68: ...otes in the machine and to recognize the denominations of the notes The sensors are very sensitive and if they are not cleaned correctly everyday they may affect a bad effect on the performance of the machine Clean the sensors described below everyday after operating The power must be turned off before cleaning and please do not use a volatile solvent for cleaning Inside of the Machine ...

Page 69: ...aning the Banknote Scanner To keep your machine working properly please clean the photo sensors the rollers and the scanning glass once a day If dust exists much the recognition rate can be lower than expected 1 Open the rear cover 2 Clean inside of the rear cover 3 Carefully wipe the scanning glass with a soft dry cloth If the glass is very dirty first wipe it with a slightly dampened cloth with ...

Page 70: ... Level 2 Ass y Cover Panel 3 Ass y Upper and Lower Body 4 Ass y Rear Plate 5 Ass y Lower Body 6 Ass y Lower Body Sub1 7 Ass y Lower Body Sub2 8 Ass y Lower Body Sub3 9 Ass y Upper Body 1 10 Ass y Upper Body 2 11 Ass y Upper Body 3 12 Ass y Lower Body Sub 1 13 Ass y Lower Body Sub 2 ...

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Page 82: ...CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 82 ...

Page 83: ...CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 83 ...

Page 84: ...CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 84 Connection Diagram ...

Page 85: ...ble 1 Available up to 5 currencies Banknote size range mm W 100 185 H 60 90 Banknote thickness range mm 0 08 0 12 Counting Speed Notes min 800 1000 1200 SRL OPTION 400 Discrimination Mode Single Face Orient Mixed Mode OPTION Issue Dispense Preset Batch Number 1 200 Counterfeit Detection UV MG IR Option Power Requirements 100 240VAC 50 60Hz Power Consumption W Standby 13 Operation 70 Operational re...

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