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SERVICE MANUAL

Contents

1. OUTLINE OF CIRCUIT DESCRIPTION ............................... 3
2. DISASSEMBLY ................................................................... 12
3. ELECTRICAL ADJUSTMENT ............................................. 17
4. USB STORAGE INFORMATION REGISTRATION ............ 22
5. TROUBLESHOOTING GUIDE ............................................ 23
6. PARTS LIST ........................................................................ 24
CIRCUIT DIAGRAMS & PRINTED WIRING BOARDS ........... C1

CAUTION : Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type recommended by the
manufacturer.
Discard used batteries according to the manufacturer’s instructions.

NOTE : 1. Parts order must contain model number, part number, and description.

2. Substitute parts may be supplied as the service parts.
3. N. S. P. : Not available as service parts.

Design and specification are subject to change without notice.

SG214/U, EX, GX, EX2, GX2, EX4, GX5, U4, EX5 (R)

REFERENCE No. SM5310742

FILE NO.

Digital Movie Camera

VPC-CG9BK

(Product Code : 168 137 02)
(U.S.A.) (Canada)

VPC-CG9EXBK

(Product Code : 168 137 03)
(Europe) (U.K.) (South America)
(China) (Australia) (Hong Kong)
(Russia) (Middle East) (Africa)
(General) (Korea) (Taiwan)

RoHS

This product does not contain any hazardous substances prohibited by the RoHS
Directive.

WARNING

You are requested to use RoHS compliant parts for maintenance or repair.

You are requested to use lead-free solder.

 (This product has been manufactured using lead-free solder. Be sure to follow the

warning given on page 2 when carrying out repair work.)

VPC-CG9GXBK

(Product Code : 168 137 04)
(South America) (China)
(Australia) (Hong Kong)
(General) (Korea) (Taiwan)

VPC-CG9EXW

(Product Code : 168 137 07)
(Europe) (U.K.) (South America)
(China) (Australia) (Hong Kong)
(Russia) (Middle East) (Africa)
(General) (Korea) (Taiwan)

VPC-CG9GXW

(Product Code : 168 137 09)
(South America) (China)
(Australia) (Hong Kong)
(General) (Korea) (Taiwan)

VPC-CG9EX

(Product Code : 168 137 11)
(Europe) (U.K.) (South America)
(China) (Australia) (Hong Kong)
(Russia) (Middle East) (Africa)
(General) (Korea) (Taiwan)

VPC-CG9GXP

(Product Code : 168 137 12)
(South America) (China)
(Australia) (Hong Kong)
(General) (Korea) (Taiwan)

VPC-CG9

(Product Code : 168 137 18)
(U.S.A.) (Canada)

VPC-CG9EXP

(Product Code : 168 137 19)
(Europe) (U.K.) (South America)
(China) (Australia) (Hong Kong)
(Russia) (Middle East) (Africa)
(General) (Korea) (Taiwan)

Summary of Contents for VPC-CG9 - Xacti Camcorder - 9.1 MP

Page 1: ...st Africa General Korea Taiwan RoHS This product does not contain any hazardous substances prohibited by the RoHS Directive WARNING You are requested to use RoHS compliant parts for maintenance or repair You are requested to use lead free solder This product has been manufactured using lead free solder Be sure to follow the warning given on page 2 when carrying out repair work VPC CG9GXBK Product ...

Page 2: ...0 C 662 F or less for chip compo nents to 380 C 716 F for lead wires and similar and to 420 C 788 F when installing and removing shield plates The tip of the soldering iron should have a C cut shape or a driver shape so that it can contact the circuit board as flat or in a line as much as possible Solder Use solder with the metal content and composition ratio by weight given in the table below Do ...

Page 3: ...The electric charges which are generated when each pixel is optically converted are in turn converted into signal voltages by the FD amplifier and they are then transmitted by the built in H driver and V driver The signals are sampled and ampli fied by the CDS and PGA circuits at the point they are output and then they are AD converted and output The output uses the 12 bit parallel interface 1 2 3...

Page 4: ...r opens the reset signals ASIC and CPU and the serial signals take a picture commands from the 8 bit microprocessor are input and operation starts The picture data from CMOS passes through the A D and CDS and is then input to the ASIC as digital data The AF AE AWB shutter and AGC value are computed from this data and three exposures are made to obtain the optimum picture The data which has already...

Page 5: ...epping motor for focusing operation Detection of the standard focusing positions is carried out by the ASIC detecting the signal F_SENSE from the photointerruptor inside the lens block 4 2 Zoom drive The 16 bit serial data signals LENS_SD and LENS_SCLK and LENS_EN which are output from the ASIC IC101 are used to drive ZOOM A ZOOM A ZOOM B and ZOOM B by the motor driver IC IC951 and are then used t...

Page 6: ...01 all output is turned off To reset momentarily set the control sig nal P ON to repeat control or temporarily disconnect the input power supply 3 Motor System Power Output BOOST 5 V is output Feedback for the 5 0 V output is pro vided to the switching controller Pin B7 of IC501 so that PWM control can be carried out 4 Digital 3 25 V Power Output VDD3 is output Feedback for the VDD3 is provided to...

Page 7: ...mer 1 5 Rectifier circuit The high voltage alternating current which is generated at the secondary side of T5401 is rectified to produce a high voltage direct current and is accumulated at electrolytic ca pacitor C5412 1 6 Charge monitoring circuit The functions programmed in the IC541 monitor oscillations and estimate the charging voltage If the voltage exceeds the rated value charging automatica...

Page 8: ...card Backup battery charge control L charge Strobo condensor charge done detection H L charge done Hot line request from ASIC Test mode terminal L starting up test mode VDD Red LED H lighting Green LED H lighting OneNAND flash reset L reset Key input POWER L input LCD backlight ON OFF single H backlight ON System reset MRST ASIC PLL ON OFF control Debugger terminal Key input WIDE L input Key input...

Page 9: ...nection detection L connection VSS1 UNREG SY I Camera power voltage input 61 62 XOUT O Main clock oscillation terminal 4 MHz VDD1 VDD 51 FRAME_VALID I CMOS_V signal 52 KEY_2ND I Key input 2nd SHUTTER L input 55 56 RESET I Microprocessor reset input L reset 57 XCIN I Sub clock oscillation terminal 32 768 kHz 58 XCOUT O Sub clock oscillation terminal 32 768 kHz 60 XIN I Main clock oscillation termin...

Page 10: ...s turned off so that the camera can start up again When the battery is removed the 8 bit microprocessor operates in sleep mode using the backup battery At this time the 8 bit microprocessor only carries out clock counting and waits in standby for the battery to be attached again When a switch is operated the 8 bit microprocessor supplies power to the system as required The 8 bit microprocessor fir...

Page 11: ... 11 MEMO ...

Page 12: ...5 16 17 18 19 21 22 23 23 24 25 26 27 27 28 29 30 32 33 34 35 36 37 20 31 2 DISASSEMBLY 2 1 REMOVAL OF ST1 BOARD LENS AND CP1 BOARD NOTE Discharge a strobe capacitor with the discharge jig VJ8 0188 for electric shock prevention When assembling tighten the screws order A B C D ...

Page 13: ... x 2 5 16 Screw 1 7 x 4 17 Two screws 1 7 x 2 18 Heat sink left 19 Connector B 20 Spacer cp1 lens 21 FPC H 22 Cabinet front assy lamp lens 23 Two screws 1 7 x 3 24 Cabinet front 25 Assy lamp 26 Holder lens left 27 Holder lens 28 Assy FPC CA1 SV SG214 29 Screw 1 7 x 3 5 30 Earth USB 31 Spacer cp1 lens 32 Screw 1 7 x 3 33 CP1 board 34 Spacer CP1 35 Remove the solder F 36 Connector E 37 FPC G 7 Compl...

Page 14: ...pe joint 2 Screw 1 7 x 3 5 3 Unit control 4 Spacer unit 5 Heat sink right 6 Screw 1 7 x 2 7 Two screws 1 7 x 2 5 8 Holder joint 9 Earth spring right 10 Spacer wire 11 Speaker 8 12 Spacer speaker 13 Cover joint inner Pass in the hole 3 Unit control 10 Spacer wire 1234 1234 1234 1234 ...

Page 15: ... Connector 8 Assy joint 9 Screw 1 7 x 2 10 TB1 board 11 Four screws 1 7 x 2 5 12 Cover LCD front 13 Spacer LCD B 14 Spacer LCD A 15 Two FPCs 16 LCD 17 Three screws 1 7 x 2 18 Shield VF1 19 Remove the solder 20 Two screws 1 7 x 3 Microphone dressing method 1 1 3 3 2 2 LCD side VF1 board side 14 Spacer LCD A 21 Holder VF 22 Microphone 23 VF1 board 24 Holder monitor 25 Spacer VF 13 Spacer LCD B 5 Spa...

Page 16: ... 16 2 4 BOARD LOCATION VF1 board CP1 board TB1 board ST1 board ...

Page 17: ... the chroma meter VJ8 0192 adjust color temperature to 3100 20 K and luminosity to 900 20 cd m2 Be careful of handling the lump and its circumference are high temperature during use and after power off for a while 4 Computer screen during adjustment 3 5 Connecting the camera to the computer This camera requires a DC adaptor sold separately in order to use an AC adaptor 1 Insert the DC adaptor to t...

Page 18: ...r this adjust ment 3 6 The adjustment item which in necessary in part exchange Camera Collimator COMPL PWB CP 1 Factory Cord Setting Language Setting COMPL PWB VF 1 COMPL PWB ST 1 COMPL PWB TB 1 Reset Setting LENS Lens Adjust ment 1 m AWB Adjust ment USB storage information registration CCD White Point Defect Detect Adjustment CCD Black Point And White Point Defect Detect Adjustment In Lighted Be ...

Page 19: ...of the camera should be allowed to reach room temperature before adjusting the focus If any slight in creases or decreases in room temperature occur wait until the temperature of the camera reaches room temperature before carrying out adjustment Adjustment method 1 Set the siemens star chart 100 0 5 cm from lens surface zoom wide position so that it becomes center of the screen zoom wide and tele ...

Page 20: ...ustment value determination wc0 128 2 wc1 128 2 wc2 130 40 wnc0 128 2 wnc1 128 2 wnc2 130 40 1200 ms1 4450 240 ms2 2240 980 ms3 2980 820 ms4 2820 700 ms5 2700 570 ms6 2570 470 ms7 2470 360 ms8 2360 0 s1 255 0 s2 255 0 s3 255 0 s4 255 0 s5 255 0 s6 255 0 s7 255 0 s8 255 0 s9 255 0 s10 255 ms2 ms8 ms7 ms6 ms5 ms4 ms3 ms1 s1 s2 s3 s4 s5 s6 s7 s8 s9 s10 Adjustment values other than the above are irrel...

Page 21: ...riting and click the Yes 6 Update is starting The message will appear and choose OK 7 After the update is complete disconnect the USB cable and turn the camera s power off Note Do not turn off the camera s power while the firmware is be ing updated 3 9 Factory Code Setting 1 Check the Factory Code display within the Setting group 2 For U S A Canada and NTSC general area If FC_SANYO_U does not appe...

Page 22: ...and check the USB storage data VID SANYO PID CG9 Serial Rev 1 00 4 Check the Serial in the above USB storage data If the displayed value is different from the serial number printed on the base of the camera enter the number on the base of the camera Then click the Set button 5 Next check VID PID and Rev entries in the USB storage data If any of them are different from the values in 3 above make th...

Page 23: ...501 D5 F6 PON Q5005 2 PON2 Q5004 1 PAON1 IC503 4 PAON2 CHECK IC101 IC301 PWA BLOCK CAA BLOCK SERIAL COMMUNICATION CHECK IC301 CP1 DMA BLOCK CHECK CP1 DMA BLOCK TAKING INOPERATIVE HIGH LOW LOW LOW NO LOW HIGH HIGH HIGH YES YES HIGH OK NO LOW NG NO PICTURE MAIN CLOCK FOR SYSTEM OPERATION NO OPERATION IF ABSENT CHECK X1102 OSCILLATOR IC101 AK20 XOUT CHECK OSCILLATION IC301 63 64 ASIC_SO ASIC_SI CHECK...

Page 24: ... CG9GXW 7004 6361144872 LABEL PINK MODEL 214 GX5 VPC CG9GXP VPC CG9EXP 7005 6361155618 REINFORCE PAD A SG214 J INNER BOTTOM 1 636 103 1783 STRAP CAPLENS SG112 J 2 6361131100 CAP LENS SG214 J VPC CG9BK VPC CG9EXBK VPC CG9GXBK VPC CG9EX VPC CG9 2 6361141420 CAPLENS SG214 J2 VPC CG9EXW VPC CG9GXW VPC CG9GXP VPC CG9EXP 3 645 087 1818 CABLE DSC USB Dedicated USB interface cable 4 645 087 1825 CABLE DSC...

Page 25: ...2 5 Table of accessories 1 1 3 3 4 5 5 6 6 7 7 2 8 ...

Page 26: ...PC CA1 SV SG214 23 6361140492 SPACER LENS LEFT SG214 24 6361148580 SPACERCA1 SG214 J 25 6361141109 SPACER CA1 CN SG214 J 26 6361159661 HEAT SINK RUBBER LEFT 214 27 6361140461 SPACER LENS RIGHT SG214 28 6361130462 CABINET TOP SG214 J VPC CG9BK VPC CG9EXBK VPC CG9GXBK VPC CG9EX VPC CG9 28 6361141314 CABINET TOP SG214 J3 VPC CG9EXW VPC CG9GXW VPC CG9GXP VPC CG9EXP 29 6361155472 SPACERLENS SG214 J 30 ...

Page 27: ...ARTS 1 Cabinet 1 SG214 J PARTS LIST 1 A 11 10 103 12 13 14 105 106 15 107 16 17 32 31 30 21 21 29 27 110 112 112 110 9 101 101 102 111 1 2 101 104 104 104 104 7 8 6 5 3 4 18 26 21 23 108 108 109 105 19 20 21 22 24 25 109 28 33 ...

Page 28: ...61144629 COVER LCD FRONT SG214 EX4 VPC CG9EX VPC CG9 27 6361144636 COVER LCD FRONT SG214 GX5 VPC CG9GXP VPC CG9EXP 27 6361130646 COVER LCD FRONT SG214 J VPC CG9BK VPC CG9EXBK VPC CG9GXBK 27 6361141369 COVER LCD FRONT SG214 J2 VPC CG9EXW VPC CG9GXW 28 636 099 6991 COVERSTAND SG111 J VPC CG9BK VPC CG9EXBK VPC CG9GXBK VPC CG9EX VPC CG9 28 6361141413 COVERSTAND SG214 J2 VPC CG9EXW VPC CG9GXW VPC CG9GX...

Page 29: ...ARTS 2 Cabinet 2 SG214 J PARTS LIST 2 A 2 1 3 4 6 9 11 116 116 103 10 7 12 13 16 108 108 15 36 36 32 14 108 18 108 5 8 17 109 113 108 114 114 25 113 113 113 34 34 35 37 20 21 21 19 23 24 22 33 31 29 30 28 27 28 26 115 115 39 38 ...

Page 30: ...303 409 690 2309 IC MRX1518HTA IC501 410 644 3303 IC UPD168803FC AN2 A B G A N S P IC502 409 686 6205 IC SC4624MLT IC503 409 691 1400 IC XC9235A28CE IC902 409 690 7403 IC TC7SG126FE IC911 409 690 0909 IC TK70628HC G IC913 409 690 0909 IC TK70628HC G IC914 409 690 7502 IC TC7SP3125TU IC951 409 680 0506 IC BU2233GU B G A N S P IC971 309 646 8709 IC AK7331 DIODES D5001 307 223 5509 DIODE MA2Z720 D500...

Page 31: ...CERAMIC 10U M 6 3V C9010 303 294 6100 CERAMIC 100P J 50V C9011 303 294 6100 CERAMIC 100P J 50V C9012 303 338 0309 CERAMIC 0 1U K 10V C9013 303 338 0309 CERAMIC 0 1U K 10V C9014 303 338 0309 CERAMIC 0 1U K 10V C9015 303 338 0309 CERAMIC 0 1U K 10V C9016 303 338 0309 CERAMIC 0 1U K 10V C9017 303 338 0309 CERAMIC 0 1U K 10V C9019 303 338 0309 CERAMIC 0 1U K 10V C9501 303 338 0309 CERAMIC 0 1U K 10V C...

Page 32: ...A 1 16W R5113 301 224 9306 MT GLAZE 1K JA 1 16W R5301 301 258 7101 MT GLAZE 180K DC 1 16W R5302 301 290 2409 MT GLAZE 43K DC 1 16W R5303 301 275 1908 MT GLAZE 2K DC 1 16W R5304 301 262 0600 MT GLAZE 22K DC 1 16W R5305 301 226 1506 MT GLAZE 0 000 ZA 1 16W R9001 301 226 1506 MT GLAZE 0 000 ZA 1 16W R9002 301 224 9009 MT GLAZE 10K JA 1 16W R9004 301 226 1506 MT GLAZE 0 000 ZA 1 16W R9005 301 226 1506...

Page 33: ...0 018U K 350V C5411 303 428 3609 CERAMIC 0 01U K 350V C5412 4041175703 ELECT 60U A 300V C5431 303 381 8109 CERAMIC 1U K 6 3V C5432 303 381 8109 CERAMIC 1U K 6 3V C5433 303 276 1307 CERAMIC 1000P K 50V C5434 303 276 1307 CERAMIC 1000P K 50V C5435 303 276 3103 CERAMIC 33P J 50V RESISTORS R5402 302 106 1609 MT GLAZE 100K JD 1 8W R5422 302 106 1708 MT GLAZE 220K JD 1 8W R5424 301 224 9009 MT GLAZE 10K...

Page 34: ...Mar 08 SANYO Electric Co Ltd Osaka Japan Printed in Japan ...

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