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SERVICE MANUAL

Contents

1. OUTLINE OF CIRCUIT DESCRIPTION ............................... 3
2. DISASSEMBLY ................................................................... 12
3. ELECTRICAL ADJUSTMENT ............................................. 17
4. USB STORAGE INFORMATION REGISTRATION ............ 22
5. TROUBLESHOOTING GUIDE ............................................ 23
6. PARTS LIST ........................................................................ 24
CIRCUIT DIAGRAMS & PRINTED WIRING BOARDS ........... C1

CAUTION : Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type recommended by the
manufacturer.
Discard used batteries according to the manufacturer’s instructions.

NOTE : 1. Parts order must contain model number, part number, and description.

2. Substitute parts may be supplied as the service parts.
3. N. S. P. : Not available as service parts.

Design and specification are subject to change without notice.

SG111/U, EX, EX2, EX3, GX (R)

REFERENCE No. SM5310684

FILE NO.

Digital Movie Camera

VPC-CG6

(Product Code : 168 069 01)
(U.S.A.) (Canada) (Korea) (Taiwan)

VPC-CG6EX

(Product Code : 168 069 02)
(Europe) (U.K.) (South America)
(China) (Australia) (Hong Kong)
(Russia) (Middle East) (Africa)
(General) (Korea) (Taiwan)

RoHS

This product does not contain any hazardous substances prohibited by the RoHS
Directive.

WARNING

You are requested to use RoHS compliant parts for maintenance or repair.

You are requested to use lead-free solder.

 (This product has been manufactured using lead-free solder. Be sure to follow the

warning given on page 2 when carrying out repair work.)

VPC-CG6EXBL

(Product Code : 168 069 05)
(Europe) (U.K.) (South America)
(China) (Australia) (Hong Kong)
(Russia) (Middle East) (Africa)
(General) (Korea) (Taiwan)

VPC-CG6EXP

(Product Code : 168 069 06)
(Europe)  (U.K.) (South America)
(China) (Australia) (Hong Kong)
(Russia) (Middle East) (Africa)
(General) (Korea) (Taiwan)

VPC-CG6GX

(Product Code : 168 069 07)
(South America) (China)
(Australia) (Hong Kong)
(General) (Korea) (Taiwan)

Summary of Contents for VPC-CG6EXBL

Page 1: ...O Digital Movie Camera VPC CG6 Product Code 168 069 01 U S A Canada Korea Taiwan VPC CG6EX Product Code 168 069 02 Europe U K South America China Australia Hong Kong Russia Middle East Africa General Korea Taiwan RoHS This product does not contain any hazardous substances prohibited by the RoHS Directive WARNING You are requested to use RoHS compliant parts for maintenance or repair You are reques...

Page 2: ...0 C 662 F or less for chip compo nents to 380 C 716 F for lead wires and similar and to 420 C 788 F when installing and removing shield plates The tip of the soldering iron should have a C cut shape or a driver shape so that it can contact the circuit board as flat or in a line as much as possible Solder Use solder with the metal content and composition ratio by weight given in the table below Do ...

Page 3: ...Horizontal 28 Vertical 7 1 23 24 4 7 8 9 11 5 6 10 14 V1 V3A V3B V1S V2 V3R V3L V4 Vertical shift register clock pulse Vertical shift register clock pulse CCD output 6 0 V 0 V 12 V Aprox 10 V Vertical shift register clock pulse VO V5R V5L V6 6 0 V 0 V 6 0 V 0 V GND Reset pulse GND Power DC 12 V GND 0 V 12 5 V 16 V ØRG 13 16 12 15 VDD DC Protection P well 6 0 V PT DC ØH1 ØH2 Horizontal shift regist...

Page 4: ...r It is con verted internally into a small amplitude actuating signal LVDS and is then input to IC101 The gain of the VGA am plifier is controlled by pins 32 33 and 34 using serial signals which is output from IC101 1 3 32 33 31 30 37 38 35 36 34 42 43 44 39 40 41 4 26 13 14 12 11 SUBCNT VDC CH1 V1 V6 V4 V5R V5L V3R V3L V1S CH5 V5 CH3 CH4 V3 CH2 GND VH OV3B OV3A OV5B OV5A Level conversion 29 V2 2 ...

Page 5: ... At this time correction of the lens distortion which is a characteristic of wide angle lenses is carried out After AWB and γ processing are carried out a matrix is generated and aperture correction is carried out for the Y signal and the data is then compressed by JPEG and is then written to card memory SD card When the data is to be output to an external device it is taken data from the memory a...

Page 6: ...conversion is carried out at a maximum sampling frequency of 48 kHz 4 Lens drive block 4 1 Focus drive The three control signals LENS_SD LENS_CK and LENS_EN which are output from the ASIC IC101 are con verted into drive pulses FOCUS A FOCUS A FOCUS B and FOCUS B by the motor driver IC951 and are then used to drive micro step the stepping motor for focusing op eration Detection of the standard focu...

Page 7: ...the switching controller Pin 26 of IC501 so that PWM con trol can be carried out 4 Analog 6 V Power Output 6 V A is output Feedback for the 6 V A is provided to the swiching controller Pin 25 of IC501 so that PWM control can be carried out 5 Analog 3 4 V Power Output 3 4 V A is output 3 4 V A is output to drop 3 4 V by regulator IC503 from 5 V power output 6 5 V Power Output 5 V is output Feedback...

Page 8: ...ing current by the oscillation transformer 1 5 Rectifier circuit The high voltage alternating current which is generated at the secondary side of T5401 is rectified to produce a high voltage direct current and is accumulated at electrolytic ca pacitor C5412 1 6 Charge monitoring circuit The functions programmed in the IC541 monitor oscillations and estimate the charging voltage If the voltage exce...

Page 9: ...arge L charging LCD backlight illuminance adjustment VDD Red LED H lighting Green LED H lighting Power supply ON OFF from USB H USB bus power OFF L ON USB high power low power switching H USB high power H low power VDD 1 8 V D D converter start up signal H ON Lens driver IC standard clock output OneNAND flash reset L reset System reset MRST Gyro sensor quick charge rising property control H quick ...

Page 10: ...era power voltage input 61 62 SREQ I O Serial communication request signal XOUT O Main clock 4 MHz VDD1 VDD 51 BL ON O LCD backlight ON OFF signal H ON 52 BAT_OFF INT0 I Battery OFF detection L battery OFF 55 KEY_2nd I Key input 2nd SHUTTER L input 56 RESET I Microprocessor reset input L reset 57 XCIN I Sub clock 32 768 kHz 58 XCOUT O Sub clock 32 768 kHz 60 XIN I Main clock 4 MHz 8 bit Microproce...

Page 11: ...ssor operates in sleep mode using the backup battery At this time the 8 bit microprocessor only carries out clock counting and waits in standby for the battery to be attached again When a switch is operated the 8 bit microprocessor supplies power to the system as required The 8 bit microprocessor first sets the P ON2 signal at pin 15 and P ON signal at pin 42 to high and then turns on the DC DC co...

Page 12: ... Screw 1 7 x 3 8 Three screws 1 7 x 5 9 Cabi left 10 Spring batt eject 11 Two screws 1 7 x 4 12 Holder battery 13 Cover battery 14 Screw 1 4 x 2 15 Two screws 1 4 x 2 5 16 Earth strap 17 Two FPCs 18 FPC 19 Lens assembly 20 Spacer lens back 21 Three screws 1 4 x 3 5 22 CA1 board NOTE Discharge a strobe capacitor with the discharge jig VJ8 0188 for electric shock prevention When assembling tighten t...

Page 13: ... 10 11 1 2 3 4 5 6 2 2 REMOVAL OF CP1 BOARD 1 Two screws 1 7 x 4 2 Earth batt 3 Button back 4 FPC 5 Two screws 1 7 x 4 6 CP1 board 7 Two connectors 8 Spacer lens right 9 Spacer holder joint 10 Two screws 1 7 x 2 5 11 Holder joint ...

Page 14: ... x 2 2 Two screws 1 7 x 5 3 Assy cover joint 4 Two screws 1 4 x 5 5 ST1 board 6 Cover flash 7 Flexible pwb SG111 ST1 CP1 8 Screw 1 4 x 3 9 Cover triger 10 Remove the solder 11 Holder speaker 12 Speaker 8 13 Remove the solder 14 Assy lamp 15 Screw 1 7 x 4 16 Hol strap inner 17 Cover joint top ...

Page 15: ... 3 Four screws 1 4 x 3 4 Cover LCD back 5 Dec LCD top B 6 Spacer LCD A 7 Two connector 8 Remove the solder 9 Remove the solder 10 FPC 11 LCD 12 Two screws 1 7 x 2 13 Cover LCD front 14 Screw 1 4 x 2 15 TB1 board 16 Remove the solder 17 Screw 1 7 x 2 5 18 Holder mic 19 VF1 board 20 Spacer VF1 21 Holder monitor 22 Microphone 23 Spacer mic VF1 board dressing method ...

Page 16: ... 16 2 5 BOARD LOCATION CA1 board CP1 board VF1 board ST1 board TB1 board ...

Page 17: ...re It is used after adjusting the chroma meter VJ8 0192 adjust color temperature to 3100 20 K and luminosity to 900 20 cd m2 Be careful of handling the lump and its circumference are high temperature during use and after power off for a while 4 Computer screen during adjustment 3 5 Connecting the camera to the computer 1 Insert the full charge batteries 2 Line up the arrow on the cable connector w...

Page 18: ...ditions below they are determined as within specifications Adjustment value determination 1800 STD_AFPOS 2000 40 focus1 40 50 focus2 50 60 focus3 60 200 focus4 200 lens_error 0 Camera Collimator 3 6 The adjustment item which in necessary in part exchange DscCalDi x OK Focus Result STD_AFPOS 1905 FOCUS 4 6 17 77 ADJ_PZPOS 11 LENS_ERR 0 COMPL PWB CP 1 Lens Adjustment AWB Adjustment CCD White Point D...

Page 19: ... 100 s3 220 100 s4 220 100 s5 220 ms4 ms3 ms2 ms1 s1 s2 s3 s4 s5 0 g 255 0 o 255 Adjustment values other than the above are irrelevant 3 CCD White Point Defect Detect Adjustment Preparation POWER switch ON Adjustment method 1 Double click on the DscCalDi exe 2 Select CCD Defect on the LCD Test and click the Yes 3 After the adjustment is completed OK will display 4 Click the OK 4 CCD Black Point An...

Page 20: ...riting to NAND Memory Carry out program data writing to NAND memory after replacing CP1 board Preparation SD card SD card with data written into the root directory Data S111Nxxx bin xxx version Overwriting method 1 Insert the above SD card 2 Turn on the camera 3 Set the REC PLAY button to the PLAY 4 Press the MENU button The PLAY MENU appears 5 Toggle the SET button to the left two times to displa...

Page 21: ...ggle the SET button to the left two times to display the OPTION MENU 6 Choose the FORMAT 7 Toggle the SET button to the left for 2 seconds FIRMWARE UPDATE will display 8 Choose YES 9 Press the SET button Update is starting Note Do not turn off the camera s power or remove the SD card while the firmware is being updated The power will turn on automatically after the update is com plete 2 Overwritin...

Page 22: ...and check the USB storage data VID SANYO PID CG6 Serial Rev 1 00 4 Check the Serial in the above USB storage data If the displayed value is different from the serial number printed on the base of the camera enter the number on the base of the camera Then click the Set button 5 Next check VID PID and Rev entries in the USB storage data If any of them are different from the values in 3 above make th...

Page 23: ...INPUT CHECK UNIT SW IC501 3 14 15 10 1 22 P ON P ON2 PA ON IC503 1 PA ON4 IC904 1 PA ON3 CHECK IC101 IC301 PWA BLOCK CAA BLOCK SERIAL COMMUNICATION CHECK IC301 CP1 DMA BLOCK CHECK CP1 DMA BLOCK TAKING INOPERATIVE NO HIGH LOW LOW LOW NO NO LOW YES HIGH HIGH HIGH YES YES YES HIGH OK NO LOW NG NO PICTURE MAIN CLOCK FOR SYSTEM OPERATION NO OPERATION IF ABSENT CHECK X1102 OSCILLATOR IC101 AB19 XOUT CHE...

Page 24: ...36 099 3624 ASSY CAP LENS SG111 J 4 645 089 8297 CABLE DSC USB OR 645 089 8303 CABLE DSC USB 5 645 090 2192 CABLE DSC A V OR 645 090 2208 CABLE DSC A V 6 645 083 6787 CORD POWER 1 2MK EXCEPT VPC CG6 6 645 083 6794 CORD POWER 1 9MK VPC CG6 ONLY 7 645 089 5081 BATTERY CHARGER 8 645 089 8990 BATTERY RECHARGE LI ION 9 636 099 5864 DISC CD ROM SSP G111 U1 N S P Sanyo software pack PDF of instruction ma...

Page 25: ...25 Table of accessories 1 1 2 3 3 4 5 5 6 6 7 7 8 8 9 Table 6 1 Accessories ...

Page 26: ...HOLDER JOINT SG111 15 636 098 8279 COVER JACK SG111 J EXCEPT VPC CG6EXBL 15 636 099 5338 COVER JACK SG111 J2 VPC CG6EXBL ONLY 16 636 098 8392 DEC RIGHT SG111 J EXCEPT VPC CG6EXBL 16 636 099 5352 DEC RIGHT SG111 J2 VPC CG6EXBL ONLY 17 636 098 8255 DEC LCD SG111 J VPC CG6 VPC CG6EX VPC CG6GX 17 636 099 5178 DEC LCD SG111 J2 VPC CG6EXBL ONLY 17 636 099 5512 DEC LCD SG111 J3 VPC CG6EXP ONLY 18 636 099...

Page 27: ...J PARTS LIST 1 N S P Not available as service parts a a 17 12 25 21 108 108 24 23 22 20 19 104 104 11 5 15 16 118 105 104 104 104 6 7 10 14 18 2 9 13 3 107 8 4 106 102 103 106 103 104 1 101 105 CABINET AND CHASSIS PARTS 1 ...

Page 28: ...A SG111 J 20 636 099 4997 ASSY COV LCD BACK SG111 J VPC CG6 VPC CG6EX VPC CG6GX 20 636 099 5239 ASSY COV LCD BACK SG111 J2 VPC CG6EXBL ONLY 20 636 099 5659 ASSY COV LCD BACK SG111 J3 VPC CG6EXP ONLY 21 645 089 9737 MICROPHONE 22 636 098 8156 HOLDER MIC SG111 J 23 636 099 1675 SPACER MIC SG111 J 24 636 098 9108 COMPL PWB VF 1 25 636 101 4571 SPACER VF1 SG111 J 26 636 098 8323 HOLDER MONITOR SG111 J...

Page 29: ... LIST 2 102 2 3 104 110 109 110 109 4 5 6 7 9 10 11 12 13 15 112 111 17 16 111 18 20 19 21 22 23 24 25 21 23 27 28 29 30 31 19 113 113 113 113 114 115 116 117 26 117 32 33 34 36 35 36 38 37 37 14 8 1 CABINET AND CHASSIS PARTS 2 ...

Page 30: ... 0100 DIODE MA2SD24 D5001 307 223 5509 DIODE MA2Z720 D5002 307 223 5509 DIODE MA2Z720 D5003 307 223 5509 DIODE MA2Z720 D5201 307 248 0701 DIODE MA21D3800 D5301 307 250 0706 DIODE DRB060M 30 D9001 307 223 5509 DIODE MA2Z720 D9002 307 210 1903 DIODE 1SS400 OR 307 226 4806 DIODE BAS516 D9003 307 223 5509 DIODE MA2Z720 D9005 307 223 5509 DIODE MA2Z720 OSCILLATORS X1102 645 069 4967 OSC CRYSTAL 48 0000...

Page 31: ... 269 2809 CERAMIC 0 15U K 25V C9065 303 155 1800 CERAMIC 0 01U K 25V C9066 303 419 4103 CERAMIC 1000P K 25V C9067 303 419 4103 CERAMIC 1000P K 25V C9068 303 419 4004 CERAMIC 0 1U K 10V C9069 303 409 9804 CERAMIC 5P C 25V C9070 303 409 9804 CERAMIC 5P C 25V C9513 303 382 3905 CERAMIC 0 1U K 6 3V C9514 303 338 0309 CERAMIC 0 1U K 10V C9526 303 338 0309 CERAMIC 0 1U K 10V C9534 303 356 6208 CERAMIC 2...

Page 32: ...0W R5301 301 321 2002 MT GLAZE 68K DC 1 20W R5302 301 317 9305 MT GLAZE 10K DC 1 20W R5303 301 317 8407 MT GLAZE 47K DC 1 20W R5304 301 326 3400 MT GLAZE 30K DC 1 20W R5305 301 321 2408 MT GLAZE 2 4K DC 1 20W R9008 301 225 0906 MT GLAZE 82K JA 1 16W R9031 301 308 7808 MT GLAZE 220K JA 1 20W R9032 301 302 2007 MT GLAZE 10K JA 1 20W R9035 301 224 8903 MT GLAZE 100K JA 1 16W R9036 301 224 9405 MT GLA...

Page 33: ...SISTORS R1701 301 228 4505 MT GLAZE 2 2 JA 1 16W R1702 301 224 9009 MT GLAZE 10K JA 1 16W R1703 301 105 7902 MT GLAZE 0 000 ZA 1 16W R1801 301 301 3500 MT GLAZE 200 JA 1 16W R1802 301 301 3500 MT GLAZE 200 JA 1 16W R1804 301 237 2509 MT GLAZE 4 7 JA 1 16W R1805 301 237 2509 MT GLAZE 4 7 JA 1 16W R1810 301 226 1506 MT GLAZE 0 000 ZA 1 16W R1811 301 226 1506 MT GLAZE 0 000 ZA 1 16W R1812 301 226 150...

Page 34: ...Oct 06 SANYO Electric Co Ltd Osaka Japan Printed in Japan ...

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