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SERVICE MANUAL

Color Digital Camera

VPC-AZ1EX

VPC-AZ1

(Product Code : 126 299 01)
(Europe)
(PAL General)

(Product Code : 126 299 03)
(U.S.A.)
(Canada)

Contents

1. OUTLINE OF CIRCUIT DESCRIPTION .................... 2
2. DISASSEMBLY ........................................................ 11
3. ELECTRICAL ADJUSTMENT .................................. 14
4. USB STORAGE INFORMATION
    REGISTRATION ...................................................... 19
5. TROUBLESHOOTING GUIDE ................................. 20
6. PARTS LIST ............................................................. 21
    CABINET AND CHASSIS PARTS 1 ........................ 21
    CABINET AND CHASSIS PARTS 2 ........................ 22
    ELECTRICAL PARTS .............................................. 23
    ACCESSORIES AND PACKING MATERIALS ........ 29
CIRCUIT DIAGRAMS &
PARTS POSITION FIGURE ....................................... C1

The components designated by a symbol (   !   ) in this schematic diagram designates components whose value are of

special significance to product safety. Should any component designated by a symbol need to be replaced, use only the part

designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.

CAUTION : Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type recommended by the manufacturer.
Discard used batteries according to the manufacturer’s instructions.

NOTE : 1. Parts order must contain model number, part number, and description.

2. Substitute parts may be supplied as the service parts.
3. N. S. P. : Not available as service parts.

Design and specification are subject to change without notice.

SX511/EX, E, U

REFERENCE No. SM5310328

FILE NO.

PRODUCT SAFETY NOTICE

VPC-AZ1E

(Product Code : 126 299 02)
(U.K.)

Summary of Contents for VPC-AZ1

Page 1: ...are of special significance to product safety Should any component designated by a symbol need to be replaced use only the part designated in the Parts List Do not deviate from the resistance wattage and voltage ratings shown CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Discard used batteries according ...

Page 2: ...ster transfer clock Vertical register transfer clock Vertical register transfer clock Horizontal register transfer clock Substrate bias Reset gate clock Horizontal register transfer clock GND Signal output Circuit power Substrate clock Protection transistor bias Waveform DC DC Voltage 7 5 V 0 V 7 5 V 0 V 15 V 7 5 V 0 V 7 5 V 0 V 15 V 15 V 0 V 5 V 0 V 5 V Table 1 1 CCD Pin Description øSUB GND DC 0...

Page 3: ...al which is output from the CCD is input to Pin 29 of IC911 There are inside the sampling hold block AGC block and A D converter block The setting of sampling phase and AGC amplifier is carried out by serial data at Pin 37 of IC911 The video signal is carried out A D converter and is output by 12 bit 5 Lens drive block 5 1 Iris and shutter drive The shutter and iris stepping motor drive signals II...

Page 4: ...eing either Ye Cy Mg or B primary color data to produce R G and B data At this time correction of the lens distortion which is a characteristic of wide angle lenses is carried out After AWB and γ processing are carried out a matrix is generated and aperture correction is carried out for the Y signal and the data is then compressed by JPEG and is then written to card memory smart media When the dat...

Page 5: ... varied so that each one is maintained at the correct voltage setting level 2 1 Short circuit protection circuit If output is short circuited for the length of time determined by the condenser which is connected to Pin 18 of IC511 all output is turned off The control signal P A ON LCD ON and BL ON are recontrolled to restore output 3 Lens system 3 4 V Power Output 3 4 V D C is output for lens Feed...

Page 6: ...ied so that each one is maintained at the correct voltage setting level 2 1 Short circuit Protection If output is short circuited for the length of time determined by the condenser which is connected to Pin 18 of IC501 all output is turned off The control signal P ON are recontrolled to restore output 3 Analog System Power Output 15 2 V A and 7 7 V A are output Feedback for the 15 2 V A is provide...

Page 7: ...ating current which is generated at the secondary side of T5401 is rectified to produce a high voltage direct current and is accumulated at electrolytic ca pacitor C5144 on the CA3 board 1 6 Voltage monitoring circuit This circuit is used to maintain the voltage accumulated at C5144 at a constance level After the charging voltage is divided and converted to a lower voltage by R5417 and R5419 it is...

Page 8: ...H ON Analog power ON OFF control H ON LCD power ON OFF control H ON LCD backlight power ON OFF H ON GND VDD Stand by LED green control L ON A D converter standard voltage control L ON Receiving data from ASIC Sending data to ASIC Communication clock to ASIC Flash memory write receiving data Flash memory write sending data Flash memory write communication clock AV jack connection detection H AV JAC...

Page 9: ...E PLAY MODE INFO DOWN REC MODE LCD OFF RIGHT 3 STILL IMAGE VIDEO CLIP SHOOTING 4 1st shutter SET UP UP 4 WIDE TELE 5 2nd shutter BARRIER CLOSE TEST POWER ON 63 64 ASIC RESET MAIN RESET O O ASIC reset control signal 2 L Reset Main CPU reset singal L Reset 61 62 51 I Buzzer beep tone output L Pulse output 52 BUZZER O USB connector detection L USB detecion 57 ASIC TEST O ASIC reset control signal 1 L...

Page 10: ...itch is turned off so that the camera can start up again When the battery is removed the 8 bit micro processor operates in sleep mode using the backup capacitor At this time the 8 bit microprocessor only carries out clock counting and waits in standby for the battery to be attached again When a switch is operated the 8 bit microprocessor supplies power to the system as required The 8 bit microproc...

Page 11: ...k 3 Cabinet front 4 Three connectors 5 Screw 1 7 x 5 6 SY2 board 7 Cover jack 1 1 1 2 3 4 4 5 6 7 1 Screw 1 7 x 4 2 Cabinet left 3 Screw 1 7 x 2 5 4 Two screws 1 7 x 2 5 5 Cabinet top 6 Screw 1 7 x 3 5 7 Screw 1 7 x 4 8 FPC 9 Unit control panel 10 Connector 11 FPC 12 LCD 13 Three screws 1 7 x 4 14 Holder monitor 1 2 3 4 5 7 8 9 10 11 12 13 14 6 ...

Page 12: ... 12 2 3 REMOVAL OF LENS ASSEMBLY AND CA1 BOARD 1 Connector 2 FPC 3 FPC 4 Three screws 1 7 x 4 5 Lens assembly 6 Two screws 1 7 x 5 7 Sheild tape CA1 lens 8 CA1 board E 1 2 3 4 5 6 8 7 ...

Page 13: ... x 3 5 7 Two screws 1 7 x 4 8 Two screws 1 7 x 3 5 9 Holder battery 10 Two connectors 11 Holder card 12 Connector 13 CA3 board 14 Two screws 1 7 x 4 15 CA2 board 16 Holder lens 17 Holder chassis SY2 board SY1 board CA1 board PW1 board CA2 board CA3 board A E A B B C C D D 1 2 3 4 4 6 7 8 9 10 12 11 13 14 15 16 17 black white blue pink red black blue white red gray gray pink 5 ...

Page 14: ...e calibration software installation diskette into your diskette drive 2 Open the explorer 3 Copy the DscCalDI_128 folder on the floppy disk in the FD drive to a folder on the hard disk 3 Installing USB drive Install the USB drive with camera or connection kit for PC 4 Color Viewer 1 Turn on the switch and wait for 30 minutes for aging to take place before using Color Pure 2 The luminance adjustmen...

Page 15: ...aptor To USB port USB cable 3 5 Connecting the camera to the computer 1 Line up the arrow on the cable connector with the notch on the camera s USB port Insert the connector 2 Locate a USB port on your computer ...

Page 16: ... than A3 size siemens star chart Fluorescent light illumination with no flicker Illumination above the subject should be 400 lux 10 Adjustment method 1 Set the siemens star chart 150 cm 3 cm so that it be comes center of the screen 2 Double click on the DscCalDi128 3 Click the Focus and click the Yes 4 Lens adjustment value will appear on the screen 5 Click the OK 3 AWB Adjustment Preparation POWE...

Page 17: ...defect will appear 6 CCD Black Point Defect Detect Adjustment Preparation POWER switch ON Adjusting method 1 When setting the camera in place set it to an angle so that nothing appears in any part of the color viewer ex cept the white section Do not enter any light 2 Double click on the DscCalDi128 3 Select CCD Black on the LCD Test and click the Yes 4 After the adjustment is completed the number ...

Page 18: ...f the CL403 waveform is VG 0 1 0 05 Vp p with respect to the CL402 VG waveform A CL404 CL407 Enlargement A CL404 CL407 CL402 waveform 4 0 V 0 1 Vp p CL402 waveform 7 3 V 0 3 Vp p CL402 waveform CL403 waveform VG VG 0 1 0 05 Vp p 7 5 LCD Blue Brightness Adjustment Adjusting method 1 Adjust LCD B Bright so that the amplitude of the CL401 waveform is VG 0 2 0 05 Vp p with respect to the CL402 VG wave...

Page 19: ...ndow and check the USB storage data VID SANYO PID VPC AZ1EX or VPC AZ1E or VPC AZ1 Serial Rev 1 00 4 Check the Serial in the above USB storage data If the displayed value is different from the serial number printed on the base of the camera enter the number on the base of the camera Then click the Set button 5 Next check VID PID and Rev entries in the USB storage data If any of them are different ...

Page 20: ...ERIAL COMMUNICATION CHECK IC301 CA2 CHECK CA2 TAKING INOPERATIVE LOW NO LOW LOW LOW NO NO YES HIGH HIGH HIGH HIGH YES YES YES HIGH OK NO LOW NG NO PICTURE MAIN CLOCK FOR SYSTEM OPERATION NO OPERATION IF ABSENT CHECK X1101 OSCILLATOR AND IC111 CLK 96 MHz INPUT TO IC102 283 CLK IN 1 CLK 36 MHz INPUT TO IC101 132 CLK IN 1 BASIC CPU BLOCK CHECK IC102 272 IC101 61 ZAS ALWAYS APPEARS WHEN CPU ETC IS ACC...

Page 21: ... COVER LENS SX212 J 16 636 062 8564 SPRING COVER LENS B SX212 17 645 046 9121 ASSY MOTOR 18 636 063 3919 COMPL PWB SY 2 19 636 063 6538 COVER JACK SX511 J 20 636 063 6484 CABINET LEFT SX511 J 21 645 037 0274 PAD L 15 22 636 063 2745 SPACER UNIT SX212 J 23 645 050 3641 UNIT CONTROL PANEL SX511 24 636 063 7603 ASSY CABINET TOP SX511 EX 25 636 063 6613 KNOB FUNCTION SX511 J 26 636 061 4307 SLIDE FUNC...

Page 22: ... SX212 16 636 063 6606 HOLDER COVER BATT SX511 J 17 636 065 8172 ASSY HLD BATT B SX511J SV 18 636 063 2974 COMPL PWB CA 2 VPC AZ1 ONLY 18 636 063 3001 COMPL PWB CA 2 EXCEPT VPC AZ1 19 645 045 9290 FLEXIBLE FLAT CABLE 20 636 063 6620 STAND SX511 J STAND 21 636 061 5335 SPACER SPEAKER A SX212 J 22 645 045 9207 SPEAKER 8 23 636 061 3775 HOLDER SPEAKER SX212 J 24 636 061 3744 HOLDER LENS SX212 J 25 64...

Page 23: ...7 CERAMIC 0 01U K 25V C9021 403 320 5500 CERAMIC 1U Z 25V C9023 403 164 0204 CERAMIC 0 1U Z 25V RESISTORS R9001 401 225 1306 MT GLAZE 470 JA 1 16W R9002 401 224 8900 MT GLAZE 100K JA 1 16W R9003 401 261 5900 MT FILM 330 DU 1 16W R9004 401 261 3906 MT FILM 2 2K DU 1 16W R9014 401 224 9402 MT GLAZE 1 0M JA 1 16W R9015 401 224 9006 MT GLAZE 10K JA 1 16W R9016 401 240 9004 MT GLAZE 3 9 JA 1 16W R9017 ...

Page 24: ... 403 312 6805 CERAMIC 0 1U Z 16V C1403 403 329 6508 TA SOLID 10U M 6 3V C1404 403 312 6805 CERAMIC 0 1U Z 16V C1501 403 311 5007 CERAMIC 33P J 50V C1502 403 311 7506 CERAMIC 22P J 50V C1504 403 343 3101 CERAMIC 1U K 6 3V C1505 403 343 3101 CERAMIC 1U K 6 3V C1506 403 345 4205 TA SOLID 47U M 6 3V C1507 403 345 3802 TA SOLID 22U M 4V C1508 403 283 6309 CERAMIC 1U Z 10V C1801 403 346 2309 CERAMIC 0 1...

Page 25: ...AZE 2 2K JA 1 16W R1817 401 224 9006 MT GLAZE 10K JA 1 16W R1818 401 225 0408 MT GLAZE 330K JA 1 16W R1819 401 225 0606 MT GLAZE 5 6K JA 1 16W R1820 401 229 7205 MT GLAZE 18K JA 1 16W R1821 401 225 2105 MT GLAZE 12K JA 1 16W R1822 401 224 9303 MT GLAZE 1K JA 1 16W R1823 401 224 9808 MT GLAZE 220K JA 1 16W R1824 401 224 9006 MT GLAZE 10K JA 1 16W R1826 401 226 1503 MT GLAZE 0 000 ZA 1 16W R9101 401...

Page 26: ... 4309 MT FILM 1 2K DU 1 16W R1737 401 261 2602 MT FILM 10K DU 1 16W R1901 401 224 9006 MT GLAZE 10K JA 1 16W R1902 401 261 8802 MT FILM 24K DD 1 16W R1903 401 225 1405 MT GLAZE 47K JA 1 16W R1904 401 225 2105 MT GLAZE 12K JA 1 16W R1905 401 225 2105 MT GLAZE 12K JA 1 16W R1906 401 224 9808 MT GLAZE 220K JA 1 16W R5101 401 224 9907 MT GLAZE 22K JA 1 16W R5102 401 225 1405 MT GLAZE 47K JA 1 16W R510...

Page 27: ...ERAMIC 1U K 6 3V C5037 403 335 1405 CERAMIC 10U K 6 3V C5038 403 367 6607 POS SOLID 47U M 6 3V C5039 403 311 3409 CERAMIC 0 01U K 16V C5040 403 367 6607 POS SOLID 47U M 6 3V C5041 403 343 3101 CERAMIC 1U K 6 3V C5042 403 367 6607 POS SOLID 47U M 6 3V C5044 403 358 3202 CERAMIC 10U K 6 3V C5045 403 367 6607 POS SOLID 47U M 6 3V C5046 403 311 7704 CERAMIC 4700P K 25V C5401 403 367 6607 POS SOLID 47U...

Page 28: ...MIC 22P J 50V C3012 403 283 6309 CERAMIC 1U Z 10V C3013 403 311 4505 CERAMIC 1000P K 50V C3014 403 312 6805 CERAMIC 0 1U Z 16V C3015 403 311 7506 CERAMIC 22P J 50V C3016 403 312 6805 CERAMIC 0 1U Z 16V C3017 403 332 8209 CERAMIC 10U M 16V C3018 403 322 3504 CERAMIC 22U Z 10V C3019 403 312 6805 CERAMIC 0 1U Z 16V C3101 403 346 2309 CERAMIC 0 1U K 10V C3102 403 283 6309 CERAMIC 1U Z 10V C3103 403 31...

Page 29: ...1908 CASE SOFT SX511 J 645 049 5298 DISC CD ROM CEL SUSP55 E N S P 9113 636 064 7800 INSTRUCTION MANUAL of Camera English 9114 636 064 9033 INSTRUCTION MANUAL of Sanyo Software Pack 6 0 For Digital Cameras English 9115 636 064 7732 INSTRUCTION MANUAL of PDF English French Spanish German 9116 636 064 7770 INSTLUCTION MANUAL of Panorama Stitcher English 9117 636 064 7787 INSTLUCTION MANUAL of Ulead ...

Page 30: ... CIRCUIT C3 SYSTEM CONTROL CIRCUIT C4 CIRCUIT DIAGRAMS CA1 BOARD CAMERA C5 CA2 BOARD MAIN C6 MAIN LCD DRIVER CIRCUIT WAVEFORMS C11 CA3 BOARD LENS LCD DRIVER POWER AUDIO C12 SY1 BOARD SYSTEM CONTROL C15 SY2 BOARD BARRIER SW C15 PW1 BOARD POWER FLASH C16 PARTS POSITION FIGURE CA1 P W B SIDEA B C17 CA2 P W B SIDEA B C17 CA3 P W B SIDEA B C18 SY1 P W B SIDEA B C18 SY2 P W B SIDEA B C19 PW1 P W B SIDEA...

Page 31: ...OSE VALUE ARE OF SPECIAL SIGNIFICANCE TO PRODUCT SAFETY SHOULD ANY COMPONENT DESIGNATED BY A SYMBOL NEED TO BE REPLACED USE ONLY THE PART DESIGNATED IN THE PARTS LIST DO NOT DEVIATE FROM THE RESISTANCE WATTAGE AND VOLT AGE RATINGS SHOWN PAL C EX EXPLANATORY NOTES EXAMPLES Resistor 10K 1 16J means 10kilo ohm 5 1 16watt max 1M 1 10K means 1mega ohm 10 1 10watt max Capacitor 0 047 F means 0 047micro ...

Page 32: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C1 OVERALL WIRING BLOCK DIAGRAMS OVERALL WIRING USB AVOUT CABLE ...

Page 33: ... C LENS Driver Driver CA1 BLOCK USB USB 8bit D A 10bit A D Audio AMP MIC Illustrator9 0 8bit D A A V MIC A V OUT CA3 BLOCK IC191 CA3 BLOCK 1 2 3 Battery 1 5V x 2 DC JACK LENS O_LPF IC902 ICX411 VDD 7 5V VL 15V EF CCD IN IC911 H_DRIVER CDS AGC A D AD9849 IC901 V_DRIVER CXD3400N V1 V4 SUB H1 H2 RG IC102 ASIC XV1 XV4 XSUB XSG1 XSG3 D0 D11 SL SCK SDI CL1 HD VD 89 91 94 102 96 97 99 36 38 37 22 44 43 4...

Page 34: ...5001 Q5002 CONVERTER TRANS OUT3 L5005 Q5010 STEP UP CIRCUIT OUT5 1 L5007 Q5014 STEP DOWN CIRCUIT OUT2 1 15 2V A 5 2V D 3 3V D 1 8V D P ON P A ON Q5003 Q5004 SW Q5005 Q5006 SW Q5012 Q5013 SW CTL5 Q5007 Q5006 SW CTL CTL1 2 CTL3 47 41 45 24 22 21 20 39 3 8 9 10 11 12 15 16 1 28 CN501 7 7V A 4 5 1V A 2 IC502 LINIER REGURATOR SW RC Q5014 Q5015 MAIN CIRCUIT POWER CIRCUIT PW1 FLASH CIRCUIT ...

Page 35: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C4 SYSTEM CONTROL CIRCUIT ...

Page 36: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C5 CIRCUIT DIAGRAMS CA1 BOARD CAMERA ...

Page 37: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C6 CA2 BOARD MAIN ...

Page 38: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C7 CA2 BOARD MAIN UPPER LEFT ...

Page 39: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C8 CA2 BOARD MAIN UPPER RIGHT ...

Page 40: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C9 CA2 BOARD MAIN LOWER LEFT ...

Page 41: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C10 CA2 BOARD MAIN LOWER RIGHT ...

Page 42: ...ms div WAVE FORM TEST LOCATION TEST LOCATION WAVE FORM IC172 PIN61 CSYNC 1V div 20µs div WF SX511 IC172 PIN 22 CKH1 1V div 200ns div NORM 5 NORM 20 IC172 PIN18 STH1 1V div 20µs div IC172 PIN 30 CKV1 1V div 50µs div NORM 2 IC111 PIN 1 FSC4 2V div 20ns div IC102 PIN 272 MCLK 2V div 20ns div IC111 PIN 9 CLK1 2V div 10ns div MAIN LCD DRIVER CIRCUIT WAVEFORMS ...

Page 43: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C12 VOLTAGE VIEW MODE CA3 BOARD LENS LCD DRIVER POWER AUDIO ...

Page 44: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C13 VOLTAGE VIEW MODE CA3 BOARD LENS LCD DRIVER POWER AUDIO LEFT ...

Page 45: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C14 CA3 BOARD LENS LCD DRIVER POWER AUDIO RIGHT ...

Page 46: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C15 TO PW1 TO BATTERY SY1 BOARD SYSTEM CONTROL SY2 BOARD BARRIER SW ...

Page 47: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C16 PW1 BOARD POWER FLASH TO SY1 TO BATTERY TO CA3 TO CA3 VOLTAGE VIEW MODE ...

Page 48: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C17 PRINTED WIRING BOARDS P W B CA1 P W B SIDE A CA1 P W B SIDE B CA2 P W B SIDE A CA2 P W B SIDE B ...

Page 49: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C18 CA3 P W B SIDE A CA3 P W B SIDE B SY1 P W B SIDE A SY1 P W B SIDE B ...

Page 50: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A B C D E F G H I J K C19 SY2 P W B SIDE A SY2 P W B SIDE B PW1 P W B SIDE A PW1 P W B SIDE B ...

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Page 52: ...Dec 01 SANYO Electric Co Ltd Osaka Japan ...

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