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 SY365C LC Excavator

Operation and Maintenance Manual

 SANY Part Number  SSY005080403

Summary of Contents for SY365C LC

Page 1: ...service sanyamerica com SY365C LC Excavator Operation and Maintenance Manual SANY Part Number SSY005080403 ...

Page 2: ...Page Intentionally Blank ...

Page 3: ...n and Maintenance Manual WARNING Read and understand all safety precautions and instructions in this manual and on the machine labels before operating or maintaining it Failure to follow safety messages could result in death or serious injury Keep this manual with the machine for future reference ...

Page 4: ...one 470 552 SANY 7269 www sanyamerica com find a dealer 2020 by SANY All rights reserved No part of this publication may be reproduced used distributed or disclosed except for normal operation and maintenance of the machine as described herein All information included within this publication was accurate at the time of publication Product improvements revisions etc may result in differences betwee...

Page 5: ...al Equipment 1 4 Machine Applications 1 5 Machine Directions 1 5 Serial Number Locations 1 6 Product Identification Plate 1 6 Frame Serial Number 1 6 Swing Motor Identification Plate 1 7 Engine Identification Plate 1 7 Hydraulic Pump Identification Plate 1 8 Travel Motor Identification Plate 1 8 SANY Contact Information 1 9 Record of Serial Number and Dealer Information 1 9 Correction Request Form...

Page 6: ...ring Protection 2 11 Travel and Operation Precautions 2 11 Inclined Areas 2 12 Snow or Frozen Surfaces 2 12 Avoid Backup Accidents 2 12 Dust and Chemical Hazards 2 13 Environmental Precautions 2 13 Precautions in High Voltage Areas 2 13 Diesel Engine Exhaust 2 14 Machine Controls Machine Overview 3 3 Controls 3 4 Hydraulic Lockout Control Lever 3 5 Left Control Console 3 6 Left Joystick 3 7 Left J...

Page 7: ... Tuning Buttons 3 25 Preset Radio Station 6 USB Function Select Next Folder 3 25 Preset Radio Station 5 USB Function Select Previous Folder 3 25 Preset Radio Station 4 USB Function Shuffle Playback 3 25 Preset Radio Station 3 USB Function Replay 3 25 Preset Radio Station 2 USB Function Browse Selections 3 26 Preset Radio Station 1 USB Function Play Pause Button 3 26 Antenna 3 26 Climate Control Pa...

Page 8: ...ght Front Access Door 4 7 Closing the Right Front Access Door 4 7 Right Rear Access Door 4 8 Opening the Right Rear Access Door 4 8 Closing the Right Rear Access Door 4 8 Left Front Access Door 4 8 Opening the Left Front Access Door 4 9 Closing the Left Front Access Door 4 9 Left Rear Access Door 4 9 Opening the Left Rear Access Door 4 10 Closing the Left Rear Access Door 4 10 Fresh Air Filter Acc...

Page 9: ... Engine 4 28 Travel Operations 4 30 Before Travel 4 30 Track Direction 4 31 Travel with the Undercarriage Reversed 4 32 Forward Travel 4 32 Backward Travel 4 32 Right Turn 4 32 Left Turn 4 33 Spot Turning 4 33 To the Left 4 33 To the Right 4 33 Operating on Inclines 4 34 Operating in Water 4 35 Releasing the Machine from Mud 4 35 One Track Stuck 4 35 Two Tracks Stuck 4 36 Towing the Machine 4 36 T...

Page 10: ... 4 54 Loading the Machine 4 55 Unloading the Machine 4 59 Lift the Machine 4 61 Maintenance Maintenance Information 5 5 Checks Before Maintenance 5 5 Checks After Maintenance or Repairs 5 5 Hour Meter Reading 5 5 Genuine SANY Replacement Parts 5 5 SANY Approved Lubricants 5 6 Oil and Filter Inspection 5 6 Collect an Engine Oil Sample 5 6 Fuel Tank Strainer 5 6 Preventing Contamination 5 6 Securing...

Page 11: ... 5 18 Annually or Every 2000 Hours 5 18 Hydraulic Breaker Maintenance Interval 5 19 After Maintenance is Completed 5 19 Maintenance Procedures 5 20 Fluid Level Checks 5 20 Check the Engine Coolant Level 5 20 Fill the Engine Coolant 5 21 Check the Engine Oil Level 5 22 Add Engine Oil 5 23 Check the Fuel Level 5 25 Fill the Fuel Tank 5 25 Check the Diesel Exhaust Fluid DEF Level 5 26 Fill the Diesel...

Page 12: ... the Fuel Tank Strainer 5 56 Electrical System 5 56 Check the Backup Camera 5 56 Disconnect the Electrical Power 5 57 Check the Electrical System 5 58 Check the Batteries 5 58 Replace the Batteries 5 60 Check the Fuses 5 61 Hydraulic System 5 62 Inspect the Accumulator 5 62 Check the Accumulator Function 5 62 Relieve Hydraulic System Pressure 5 63 Add Hydraulic Oil 5 64 Replace the Hydraulic Syste...

Page 13: ...mple 5 92 Collect a Swing Drive Oil Sample 5 93 Lubrication 5 94 Lubrication Points 5 94 Boom Cylinder Base Ends 5 95 Swing Bearing Fittings 5 95 Swing Gear 5 96 Boom Pins 5 96 Boom Cylinder Rod End 5 96 Arm Cylinder Head End 5 97 Arm Cylinder Rod End 5 97 Arm to Boom Pin 5 98 Bucket Cylinder Head End 5 98 Bucket Linkages 5 99 Bucket 5 99 Lubricate the Cab Door Hinges and Front Window Slide Rail 5...

Page 14: ...n and Removal Precautions 7 2 Equipment Operation Precautions 7 3 Optional Equipment System Functions 7 4 Equipment Controls 7 4 Stop Valves 7 4 Return Flow Selector Valve 7 5 Monitor Tool Selection 7 5 Install Optional Equipment 7 6 Remove Optional Equipment 7 7 Optional Equipment Controls 7 8 Breaker Control 7 8 Shear Control 7 9 ...

Page 15: ...is Manual 1 4 Introduction 1 4 Safety 1 4 Machine Controls 1 4 Machine Operation 1 4 Maintenance 1 4 Specifications 1 4 Optional Equipment 1 4 Machine Applications 1 5 Machine Directions 1 5 Serial Number Locations 1 6 Product Identification Plate 1 6 Frame Serial Number 1 6 Swing Motor Identification Plate 1 7 Engine Identification Plate 1 7 Hydraulic Pump Identification Plate 1 8 Travel Motor Id...

Page 16: ...out possible hazardous situations when operating or maintaining the machine Increase machine efficiency during operation Prolong the service life of the machine Reduce maintenance costs Continuing improvements in the design of this machine can lead to changes which may not be covered in this manual Contact a SANY dealer for the latest available information on the machine or to answer any questions...

Page 17: ...ssible to the operator at all times If the machine is sold a copy of this manual must be provided to the new owner A copy of the Operation and Maintenance Manual should be made available to maintenance personnel when servicing the machine Parts Manual This publication consists of parts lists and matching drawings for ordering spare parts as needed If it was not shipped with your machine the parts ...

Page 18: ...d for this manual Machine Controls An overview of controls and the operating systems is provided in this section Machine Operation Detailed prestart checks operating procedures end of day checks general operating instructions and storage information Maintenance Provides routine maintenance procedures and fluid specifications Specifications General dimensions weight of the machine and systems compo...

Page 19: ...nd stones It can also be used for lifting breaking demolishing and trenching It can perform the functions of a loader and a crane This excavator can also operate a variety of optional equipment SANY assumes no responsibility for any consequence caused by use outside this specified range Machine Directions In this manual the front back left and right directions indicate the moving direction when vi...

Page 20: ...tor These list model and serial numbers that will be needed by a SANY dealer when ordering replacement parts or providing assistance for your machine Product Identification Plate The identification plate 1 is on the lower right side of the cab Frame Serial Number The frame serial number is stamped on the front of the travel carriage frame 0005197 1 Fig 1 2 0005198 Fig 1 3 ...

Page 21: ...ON SAFETY MACHINE CONTROLS MACHINE OPERATION MAINTENANCE SPECIFICATIONS OPTIONAL EQUIPMENT Swing Motor Identification Plate The swing motor identification plate is on top of the swing motor Engine Identification Plate The engine identification plate 1 is on the top of the engine Fig 1 4 0005199 Fig 1 5 0005185 1 ...

Page 22: ...ump Identification Plate The hydraulic pump identification plate is located on the side of the hydraulic pump Travel Motor Identification Plate A travel motor identification plate 1 is located on each travel motor Remove the cover plate to access the travel motor Fig 1 6 0005200 Fig 1 7 0000802 1 ...

Page 23: ...ircle Peachtree City GA 30269 www sanyamerica com Phone 470 552 SANY 7269 To find a dealer go to www sanyamerica com find a dealer RECORD OF SERIAL NUMBER AND DEALER INFORMATION Use this table to record the product information related to this machine Machine Serial Number Engine Serial Number Right Travel Motor Serial Number Left Travel Motor Serial Number Swing Motor Serial Number Hydraulic Pump ...

Page 24: ...make a copy of this page complete the form below and send it to SANY Correction Request Form Date of this notification Your name Company name Department Street address City State and ZIP Postal Code Phone E mail Machine model and serial number Description of problem wrong information unclear or erroneous procedure etc Corrective action taken if any ...

Page 25: ...T Exhaust Aftertreatment ECM Engine Control Module GPS Global Positioning System HCU Hydraulic Control Unit HEST High Exhaust System Temperatures ISO International Organization for Standardization LCD Liquid Crystal Display OEM Original Equipment Manufacturer OSHA Occupational Safety and Health Administration PPE Personal Protective Equipment PQR Procedure Qualification Report ROPS Rollover Protec...

Page 26: ...Introduction SY365C LC Excavator OMM 1 12 Operation and Maintenance Manual 0420 SANY This Page Intentionally Left Blank ...

Page 27: ...zed Use of This Machine 2 6 Unauthorized Machine Modifications 2 6 Escape Tool 2 6 Fire Safety 2 6 Electrical Fires 2 7 Fire Extinguisher 2 7 In Case of Fire 2 7 Crushing Hazard 2 7 Maintenance Safety 2 8 Lockout Tagout Procedure 2 8 Cleaning the Machine 2 9 Fluid Systems 2 9 Adding Fluids to the Machine 2 9 Refueling 2 9 High Pressure Fluid Lines 2 9 Accumulator 2 10 Electrical System 2 10 Batter...

Page 28: ... Excavator OMM 2 2 Operation and Maintenance Manual 0420 SANY Avoid Backup Accidents 2 12 Dust and Chemical Hazards 2 13 Environmental Precautions 2 13 Precautions in High Voltage Areas 2 13 Diesel Engine Exhaust 2 14 ...

Page 29: ...ersonal injury or even death In this manual and on the machine decals different signal words or illustrations are used to express the potential level of hazard This symbol is used within a graphic to alert the user not to do something Machine Decals All safety and warning decals must be in place undamaged and visible Become familiar with the location and content of all decals on the machine Walk a...

Page 30: ...erly All accident prevention guidelines operating instructions etc are based on the intended usage of the machine Read and understand this manual and any accompanying manuals before operating this machine This manual must be readily available to the operator at all times and must remain in the cab while the machine is in use Make sure all personnel in the working area around the machine are thorou...

Page 31: ... cab by any other location on the machine other than the provided grab handles and steps Always face the machine as you mount and dismount Always maintain three point contact both feet and one hand or one foot and both hands with the grab handles steps and deck for proper support Wear safety shoes with slip resistant soles Do not walk on any surface of the machine if its slip resistant material is...

Page 32: ...ab Towing or pushing other equipment Unauthorized Machine Modifications Do not perform any unauthorized machine modifications Do not add weight attachments etc to the machine Do not exceed the gross weight Escape Tool NOTE Inspect the escape tool periodically Replace the escape tool if it appears damaged or unable to break the cab window for an emergency exit As a precaution always keep an escape ...

Page 33: ...n the listed inspection period Replace the fire extinguisher immediately if it has reached its expiration date The fire extinguisher must be at least a 2 5 lb Class ABC rated fire extinguisher National Fire Protection Association NFPA 10 Standard for Portable Fire Extinguishers In Case of Fire If a fire occurs on the machine 1 Immediately press the emergency stop to shut down the machine Never con...

Page 34: ...peration Before disconnecting or removing components of the hydraulic system relieve the system pressure See Relieve Hydraulic System Pressure on page 5 63 The engine coolant and oil in the machine may be hot even after the engine is stopped Wait for the engine coolant and oil systems to cool before working on them When checking the machine with the engine running e g measuring oil pressure rpm or...

Page 35: ...achine before removing the fuel tank cap Fuel spills present a hazard if not cleaned up immediately Refuel only in a well ventilated area Never smoke or allow open flames nearby while refueling the machine Do not top off the fuel tank High Pressure Fluid Lines Check for cracks in the lines or hoses and for swelling in the hoses NOTE If there is any leakage from a line or hose the surrounding area ...

Page 36: ...ays work in a well ventilated area Batteries present a hazard especially when they have been in use for a long period of time The following are some basic precautions for working around batteries Always wear personal protective equipment PPE Battery gases are extremely explosive Smoking sparks or open flames could cause an explosion When opening a battery compartment always allow ample time for ba...

Page 37: ...espond to operating signals from the proper signal person only but shall obey a stop signal at any time from anyone The operator must always be able to see the work location If this is not possible then a signalman must be used If visibility becomes blocked for any reason stop operation immediately If the machine is equipped with operator aids the Occupational Safety and Health Administration OSHA...

Page 38: ...ncline Avoid sudden stops Snow or Frozen Surfaces Be careful when traveling or operating the machine on frozen or snow covered surfaces The ability to maneuver the machine is seriously affected The machine may not respond as expected when turning Other precautions Avoid any rapid movement acceleration or quick stopping Always be aware of the increased stopping distance required on these surfaces A...

Page 39: ...ns or tossed into trash cans even in a sealed container can contaminate and pollute the soil groundwater streams and rivers Recycling used oil coolants and filters helps conserve natural resources and is good for the environment Obey all regulations when disposing of harmful items such as oil fuel filters batteries hydraulic oil and used parts Precautions in High Voltage Areas Stay clear of overhe...

Page 40: ...n to the State of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Engine exhaust fumes can cause sickness or death If it is necessary to run an engine in an enclosed area use an exhaust pipe extension to vent the exhaust to the outdoors If an exhaust pipe extension is not available open doors and use fans to supply fresh air into the a...

Page 41: ...oystick 3 8 Right Joystick Buttons and Switch 3 8 Joystick Modes 3 9 SAE Mode 3 10 BHL Mode 3 11 Pattern Change SAE BHL Valve 3 12 Return Flow Selector Valve 3 13 Switches 3 14 Key Switch 3 14 Throttle Control Dial 3 15 Work Light Switch 3 15 Windshield Wiper Switch 3 16 Windshield Washer Switch 3 16 Beacon Light Switch 3 17 Regeneration Inhibit Switch 3 17 Stationary Regeneration Switch 3 18 Emer...

Page 42: ...6 Preset Radio Station 1 USB Function Play Pause Button 3 26 Antenna 3 26 Climate Control Panel 3 27 Heating and Cooling System Operation 3 28 Auto Mode 3 28 Cooling Mode 3 28 Heating Mode 3 28 Vent Mode Selection 3 28 Ventilation 3 29 Sunlight Sensor 3 29 Fuses 3 30 Monitor 3 32 Home Screen 3 32 Home Screen Notification Icons 3 34 Home Screen Function Icons and Buttons 3 36 Main Menu Screen 3 37 ...

Page 43: ...ERVIEW 1 Arm cylinder 12 Carrier rollers 2 Boom mounted work light 13 Track 3 Cab mounted headlights 14 Idler 4 Mirror 15 Door 5 Cab 16 Work light 6 Fresh air filter access door 17 Boom cylinders 7 Engine cover 18 Boom 8 Electrical air cleaner compartment access door 19 Arm 9 Final drive 20 Bucket 10 Track roller 21 Bucket cylinder 11 Track frame 0004071 Fig 3 1 2 1 4 3 9 8 7 5 18 19 13 14 10 11 2...

Page 44: ...e Manual 0420 SANY CONTROLS 1 Travel control levers pedals page 3 21 5 Key switch page 3 14 2 Monitor page 3 32 6 Footrests 3 Right joystick page 3 8 7 Left control console page 3 6 4 Right control console page 3 8 8 Left joystick page 3 7 0005255 Fig 3 2 8 7 6 5 4 3 2 1 ...

Page 45: ...machine Move the hydraulic lockout control lever to the unlocked open position 3 to enable the hydraulic system The machine will now respond to the commands sent by the joysticks and other controls WARNING Always place the hydraulic lockout control lever in the locked closed position before leaving the cab When this lever is not in the locked closed position any unintended movement of the joystick...

Page 46: ...onsole contains the following Left joystick 1 See Travel Controls on page 3 21 Left joystick buttons 2 See Left Joystick Buttons on page 3 7 Hydraulic lockout control lever 3 See Hydraulic Lockout Control Lever on page 3 5 Radio control panel 4 See Radio on page 3 23 Climate control panel 5 See Climate Control Panel on page 3 27 Fig 3 6 0005258 5 4 ...

Page 47: ...ide the cab to determine the joystick button functions Read and understand the optional equipment manual for information specific to the work equipment selected The left joystick contains 3 buttons Use the left button 1 and right button 2 to control optional equipment that rotates See Optional Equipment Controls on page 7 8 for additional information Press the horn button 3 to sound the horn WARNI...

Page 48: ...E Machines may differ from the one shown below Review the decals inside the cab to determine the joystick buttons and switch functions The right joystick contains two buttons and a switch The top left button 1 is used for power boost The power boost button provides temporary extra hydraulic pressure The toggle switch 2 is used to operate optional equipment with one way or two way hydraulic flow Th...

Page 49: ...y of Automotive Engineers SAE mode See SAE Mode on page 3 10 Backhoe loader BHL mode See BHL Mode on page 3 11 NOTE The swing and bucket functions are the same for the SAE and BHL modes The joystick operating modes are set with the pattern change valve See Pattern Change SAE BHL Valve on page 3 12 WARNING Prevent unexpected movement of the machine Know the positions and functions of the joysticks ...

Page 50: ...Controls SY365C LC Excavator OMM 3 10 Operation and Maintenance Manual 0420 SANY SAE Mode NOTE When a joystick 1 is released it returns to the neutral position and the machine movement stops 0000140 Fig 3 9 1 1 ...

Page 51: ...nce Manual 0420 3 11 TABLE OF CONTENTS INTRODUCTION SAFETY MACHINE CONTROLS MACHINE OPERATION MAINTENANCE SPECIFICATIONS OPTIONAL EQUIPMENT BHL Mode NOTE When a joystick 1 is released it returns to the neutral position and the machine movement stops 0000141 Fig 3 10 1 1 ...

Page 52: ...o the hole 6 to lock the bar in place In SAE mode position 1 4 the arm is controlled using the left joystick and the boom is controlled using the right joystick NOTE See SAE Mode on page 3 10 for additional information In BHL mode position 2 3 the arm is controlled using the right joystick and the boom is controlled using the left joystick NOTE See BHL Mode on page 3 11 for additional information ...

Page 53: ...nal equipment It is on the side of the fuel tank A variety of optional one way and two way flow equipment is available for use on this machine A hydraulic breaker is an example of one way flow equipment A tilt bucket is an example of two way flow equipment NOTE Check the work tool operator manual for hydraulic flow rate information One Way Hydraulic Attachment Two Way Hydraulic Attachment Lever po...

Page 54: ...19 Stationary regeneration switch 8 See Stationary Regeneration Switch on page 3 18 Key Switch The key switch is used for the following functions HEAT 1 Turn the key to HEAT to activate the preheat cycle for cold weather starting The key returns to OFF when released OFF 2 The OFF position allows the operator to insert and remove the key The engine is shut down and there is no power to any of the e...

Page 55: ...ttle Control Dial 0005237 1 Fig 3 17 Use the throttle control dial 1 to adjust engine speed and output power Turn the dial clockwise to increase engine speed and counterclockwise to decrease engine speed MIN low idle Turn the throttle control dial fully counterclockwise MAX high idle Turn the throttle control dial fully clockwise Work Light Switch Fig 3 18 0005238 1 Use the work light switch 1 to ...

Page 56: ...asher Switch Fig 3 22 0005238 1 Press the windshield washer switch 1 to spray windshield washer fluid on the windshield Hold down the switch to continue spraying When the switch is released the flow of windshield washer fluid stops and the wiper returns to the off position NOTICE Use the windshield washer before using the windshield wiper on a dry windshield Failure to follow this notice could dam...

Page 57: ... regeneration inhibit switch when the machine is operating in an environment not suitable for regeneration such as in confined areas near flammable materials or other areas that could create a safety hazard The operator should turn off the regeneration inhibit switch as soon as possible to avoid soot buildup If the operator inhibits automatic regeneration for an extended period of time the DPF sys...

Page 58: ...home screen is on or flashing or if the yellow check engine icon 4 on the monitor home screen is on which indicates an increasing level of soot buildup in the exhaust system The red stop engine icon 5 will illuminate when the engine should be shut down immediately Soot buildup occurs after continued operation with the regeneration inhibit switch set to the on position and the regeneration inhibit ...

Page 59: ...osition with the red cover down In case of an emergency raise the red cover 2 and move the emergency stop toggle switch 3 backward to shut down the engine and turn off power to the engine control module ECM Battery Disconnect Switch NOTICE Never turn the battery disconnect switch to OFF while the engine is running After machine shutdown wait at least 1 minute for the engine control module ECM to c...

Page 60: ...he day or as needed for maintenance tasks To disconnect the battery power from the machine 1 Move the key switch to OFF and wait 1 minute for the ECM to complete its shutdown 2 Open the left rear access door See Left Front Access Door on page 4 8 3 Turn the battery disconnect switch to the OFF position 4 Close the left rear access door Auxiliary Outlet 12V Fig 3 31 0005269 1 Use the auxiliary outl...

Page 61: ... stops NOTE The footrests 5 are not control devices Directional Arrow Fig 3 33 0005213 1 The directional arrow 1 on the inboard side of each of the track frames indicates forward movement of the machine The drive sprocket is at the rear of the track frame and the idler is at the front of the machine Check these arrows before using the travel control levers pedals If the directional arrow is pointi...

Page 62: ...o the factory set auto idle speed approximately 1300 rpm 1400 rpm If the engine idle speed is set to below the factory set auto idle speed the auto idle function will not change the engine speed If either of the joysticks or travel controls is operated or if the throttle control dial is adjusted while the engine is idling at the lower factory set auto idle speed the engine speed automatically retu...

Page 63: ...n select the next folder 3 AM FM selector button 11 Preset radio station 5 USB function select the previous folder 4 Audio selector SEL button 12 Preset radio station 4 USB function shuffle playback 5 TIME display button 13 Preset radio station 3 USB function replay 6 Liquid crystal display LCD 14 Preset radio station 2 USB function browse selections 7 Power button 15 Preset radio station 1 USB fu...

Page 64: ... button to access the bass level adjustment Press the button again to access the treble adjustment Press the button once more to adjust the balance between the in cab speakers When a sound mode setting is selected use the VOL and buttons 8 to adjust the level for the selected setting NOTE The current radio station frequency displays if the button is not pressed within 5 seconds Time Button Press t...

Page 65: ...ION button 5 11 to assign the current radio station to that button Afterwards press and release the button to select its preselected station USB function Press and release the preset radio station 5 USB function select previous folder button to select the previous folder of available songs Preset Radio Station 4 USB Function Shuffle Playback Radio mode Press and hold the PRESET STATION button 4 12...

Page 66: ... from one song to the next until the desired selection is heard Preset Radio Station 1 USB Function Play Pause Button Radio mode Press and hold the PRESET STATION button 1 15 to assign the current radio station to that button Afterwards press and release the button to select its preselected station USB function Press and release the preset radio station 1 USB function play pause button to toggle b...

Page 67: ...reases the fan speed incrementally each time the button is pressed 3 Temperature adjustment buttons Press and release the top button Increases the temperature inside the cab incrementally each time the button is pressed Press and release the bottom button Decreases the temperature inside the cab incre mentally each time the button is pressed 4 MODE vent mode button Press and release Press this but...

Page 68: ...C indicator lamp is on Adjust the temperature by pressing the temperature adjustment buttons 3 up or down to the desired level See Climate Control Panel on page 3 27 Heating Mode Press the air conditioner power button to turn the air conditioning system off A C indicator lamp is off Adjust the temperature by pressing the temperature adjustment buttons 3 up or down to the desired level See Climate ...

Page 69: ... vents Ventilation When the air conditioning is run for extended periods the recirculated air mode should be switched to fresh air mode every hour to ventilate the cab Sunlight Sensor Fig 3 37 0005229 1 Located on the front of the air conditioner duct the sunlight sensor 1 adjusts the airflow to match the variation of temperature caused by direct sunlight NOTICE Never place objects around the sunl...

Page 70: ...ed or becomes loose in the fuse block Before replacing a fuse make sure the key switch is in the OFF position and the batteries are disconnected Always replace a fuse with one of the same capacity Never replace a fuse with one of a higher capacity which could damage the machine or cause it to operate improperly Failure to follow this notice could damage the machine or cause it to operate improperl...

Page 71: ... Starting circuit 20A F4 Monitor 10A F5 Diesel exhaust fluid DEF heater 15A F6 Electronic control module ECM 30A F7 Global positioning system GPS 10A F8 Aftertreatment 10A F9 Boom work lamps 10A F10 Cab dome lamp 10A F11 Hydraulic Control Unit HCU controller 15A F12 Air Conditioning A C 20A F13 Radio 3A F14 Charge circuit 15A F15 12V converter 10A F16 Travel alarm 2A F17 Seat heater 10A F18 Windsh...

Page 72: ...MM 3 32 Operation and Maintenance Manual 0420 SANY MONITOR Home Screen When the key switch is turned to ON the monitor is energized and the home screen is displayed F5 F4 F3 F2 F1 0004595 0004615 Fig 3 40 15 2 1 13 14 12 11 3 4 5 6 7 9 8 10 ...

Page 73: ...9 C 120 C The engine coolant temperature will display in degrees Fahrenheit F or Celsius C depending on which unit of measure was selected metric or Imperial in the System Setup screen 7 Main Menu folder icon Press the function button below the icon to access the Main Menu interface 8 Rearview camera Displays the area behind the vehicle 9 Function buttons F1 F5 Press a function button below a desi...

Page 74: ...Notification Icons M H 6 7 8 9 10 17 13 12 11 2 5 4 3 15 16 0003275 Fig 3 41 1 14 Item Notification Icon Description 1 High engine coolant temperature 2 High hydraulic oil temperature 3 Low diesel fuel level 4 Low engine coolant level 5 Blocked engine air filter 6 Low engine oil pressure 7 Stop engine ...

Page 75: ...E SPECIFICATIONS OPTIONAL EQUIPMENT Item Notification Icon Description 8 Check engine 9 Diesel Exhaust Fluid DEF alarm first level 10 Diesel Exhaust Fluid DEF alarm second level 11 Not used 12 Not used 13 Exhaust system regeneration 14 Exhaust system regeneration inhibited 15 Wait to start the engine 16 High Exhaust System Temperature HEST 17 Battery not charging PPC PPC ...

Page 76: ...n F2 enable disable auto idle NOTE The icon above F2 changes to red when auto idle is disabled F3 used to toggle between slow travel speed mode turtle icon and fast travel speed mode rabbit icon NOTE Use the turtle mode when more power but less travel speed is required Use the rabbit mode when more travel speed but less power is required F4 activates the rearview camera Once activated press F5 ESC...

Page 77: ...tems See Work Parameters Screens on page 3 38 NOTE See Password Screen on page 3 38 Maintenance Information 2 Viewable only when maintenance is required See Maintenance Information Screen on page 3 39 Error Codes 3 Shows active error codes See Error Codes Screen on page 3 40 Tool Select 4 Accesses screens for the adjustment of hydraulic oil flow to attached equipment See Tool Select Screen on page...

Page 78: ...d by an asterisk standing for a value from 0 9 A number initially appears where the cursor is located and then changes to an asterisk when the cursor is moved to the next field 2 Press F1 to increase the digit 3 Press F2 to move horizontally between digits 4 Press F3 after keying in the five digit password to proceed to the selected menu screen 5 Press F5 to return to the Main Menu screen without ...

Page 79: ...avigate to the Maintenance Info icon NOTE No password is required for this screen 2 Press F3 to access the maintenance information screen The maintenance screen only displays if the umbrella icon is on and periodic maintenance is required The screen on the right is typical in this case a 50 hour maintenance schedule Consecutive screens will display if extensive periodic maintenance is required 3 P...

Page 80: ...the Main Menu screen to navigate to the Error Codes icon 2 Press the function button F3 to see the Error Codes screen showing the specific error code or codes and descriptions NOTE No error codes will display if the Machine Fault icon on the home screen is off 3 Contact a SANY dealer for more information about specific error codes and what actions to take 4 Press F5 to return to the Main Menu scre...

Page 81: ...IPMENT System Setting Screen Fig 3 47 0004556 0004622 F5 F4 F3 F2 F1 Use this screen to access operator settings 1 Press F1 three times at the Main Menu screen to navigate to the System Setting icon then press F3 2 Press F1 to scroll through the list of choices 3 Press F3 to confirm your selection and proceed to the next screen 4 Press F5 to return to the Main Menu screen without choosing any opti...

Page 82: ...ase the value in the blinking year category 6 Press F4 to advance to the next blinking category month NOTE Repeat steps 2 and 3 to set and advance through the remaining categories Contact a SANY dealer if you do not have the time zone information number of time zones east or west of 0 longitude 7 Press F3 then turn the key switch to OFF and then back to ON to confirm the selection 8 Press F5 to re...

Page 83: ...tness for better readability 1 Navigate to this option on the System Setting screen then press F3 See System Setting Screen on page 3 41 NOTE When F1 and F2 are pressed the bar indicator will fill and empty to indicate the screen brightness percentage from 10 to 100 2 Press F1 to decrease the screen brightness 3 Press F2 to increase the screen brightness 4 Press F3 then turn the key switch to OFF ...

Page 84: ...al are displayed on the monitor NOTE This screen defaults to highlight the metric data unit option even with the Imperial unit format in effect 1 Navigate to this option on the System Setting screen then press F3 2 Press F1 to move between the two options 3 Press F3 then turn the key switch to OFF and then back to ON to confirm the selection 4 Press F5 to return to the System Setting screen withou...

Page 85: ...UIPMENT Time Format Screen Fig 3 51 0004557 0004622 F5 F4 F3 F2 F1 Use this screen to select how the current time is displayed 1 Navigate to this option on the System Setting screen then press F3 2 Press F1 to select between the options 3 Press F3 then turn the key switch to OFF and then back to ON to confirm the selection 4 Press F5 to return to the System Setting screen without making any change...

Page 86: ...lection on the Main Menu screen Select a language for the monitor display 1 Press F1 and F2 to scroll through the list of language options 2 Press F3 then turn the key switch to OFF and then back to ON to confirm the selection 3 Press F5 to return to the System Setting screen without making any changes Machine Configuration Screen The Machine Configuration screen not shown is for SANY technician u...

Page 87: ...ded adjust the hydraulic oil flow for the tool To choose the desired work tool 1 Press F1 five times at the Main Menu screen to navigate to the Tool Select option then press F3 2 Press F1 and F2 to scroll up and down the displayed list 3 Then do either of the following Press F3 to confirm the selection and proceed to the next screen Press F5 to return immediately to the Main Menu screen without sp...

Page 88: ...ate as needed NOTE The available range is 13 2 gpm 105 6 gpm 50 Lpm 400 Lpm The numeric values for liters per minute and gallons per minute will change and the bar indicator 1 will fill and empty to graphically display the hydraulic oil flow rate as a percentage from 0 100 2 Press F3 to confirm the setting and place the breaker icon 2 on the home screen 3 To return to the Tool Select screen withou...

Page 89: ... values for liters per minute and gallons per minute change the bar indicator 1 will graphically show the hydraulic oil flow rate as a percentage from 0 100 Set the Shear Open Close Flow Rate 1 Press F4 to select the shear O C flow rate adjustment 2 Press F1 to decrease or F2 to increase the hydraulic oil flow rate for the open close function of the shear NOTE The available range is 0 gpm 132 gpm ...

Page 90: ...Machine Controls SY365C LC Excavator OMM 3 50 Operation and Maintenance Manual 0420 SANY This Page Intentionally Left Blank ...

Page 91: ...pe Hatch 4 7 Door Support Rod 4 7 Right Front Access Door 4 7 Opening the Right Front Access Door 4 7 Closing the Right Front Access Door 4 7 Right Rear Access Door 4 8 Opening the Right Rear Access Door 4 8 Closing the Right Rear Access Door 4 8 Left Front Access Door 4 8 Opening the Left Front Access Door 4 9 Closing the Left Front Access Door 4 9 Left Rear Access Door 4 9 Opening the Left Rear ...

Page 92: ...Unit Setting 4 22 Starting the Engine 4 23 Idle the Engine 4 26 Machine Warm up 4 26 Engine Shutdown Procedure 4 27 Jump Start the Engine 4 28 Travel Operations 4 30 Before Travel 4 30 Track Direction 4 31 Travel with the Undercarriage Reversed 4 32 Forward Travel 4 32 Backward Travel 4 32 Right Turn 4 32 Left Turn 4 33 Spot Turning 4 33 To the Left 4 33 To the Right 4 33 Operating on Inclines 4 3...

Page 93: ...et 4 46 Replace the Bucket Teeth 4 46 Replace the Bucket 4 47 Remove the Bucket 4 48 Install the Bucket 4 48 Cold Weather Operation 4 49 Battery in Cold Weather 4 49 Engine Lubricants Fuel and Engine Coolant in Cold Weather 4 49 Track Cleaning in Cold Weather 4 50 After the Cold Weather Season 4 50 Machine Storage in Cold Weather 4 50 Park and Store the Machine 4 51 Overnight Storage 4 51 Short Te...

Page 94: ...before beginning work Read and completely understand the instructions in this manual prior to operation Know and obey the operating procedures applicable laws and regulations Know and follow the requirements for safe operation Know and use the required safety precautions and protective devices Know and use the correct hand signals between the machine operator and a signal person Stop machine opera...

Page 95: ...g the Machine Fig 4 1 0000452 1 1 2 3 1 4 4 NOTE Clean the grab handles and steps of any grease or debris to allow a firm grip when entering or exiting the cab area Make sure the following items are clean before operation of the machine Mirrors 1 Windows 2 Steps 3 Grab handles 4 Cleaning the Cab Interior Remove all debris from inside the cab to prevent interference with machine operation Check tha...

Page 96: ...hen closed using the cab door lock 4 To open the cab door from the outside unlock and pull the handle 5 Swing the cab door open until the catch 2 engages the cab door latch 3 securing it in the opened position From inside the cab press down on the cab door release lever 6 to open the cab door To release the door from the opened position push down on the release lever 7 Fig 4 3 6 0005220 Fig 4 4 00...

Page 97: ...ion by two pneumatic cylinders Door Support Rod Fig 4 6 0005225 1 2 NOTE The left and right side access doors use a support rod 1 and support bracket 2 to prevent them from closing unexpectedly Guide the support rod into the appropriate support bracket slot to secure a door in the open position Move the support rod out of the slot on the support bracket to close a door Right Front Access Door Fig ...

Page 98: ...005191 1 2 To open the access door 1 unlock and pull the latch When fully open place the access door support rod 2 in the support bracket slot to prevent it from closing unexpectedly See Door Support Rod on page 4 7 Closing the Right Rear Access Door Move the support rod out of the slot in the support bracket to close the access door See Door Support Rod on page 4 7 Close the access door until it ...

Page 99: ...king and pulling out on latch 1 When fully open place the access door support rod 3 in the support bracket slot to prevent it from closing unexpectedly See Door Support Rod on page 4 7 Closing the Left Front Access Door Move the support rod out of the slot in the support bracket to close the access door See Right Rear Access Door on page 4 8 Close the access door until it is latched Left Rear Acce...

Page 100: ...age 4 7 Closing the Left Rear Access Door Move the support rod out of the slot in the support bracket to close the access door See Door Support Rod on page 4 7 Close the access door To secure door close left front access door See Closing the Left Front Access Door on page 4 9 Fresh Air Filter Access Door Fig 4 13 0005227 1 Unlock and open the fresh air filter access door 1 to access the fresh air ...

Page 101: ...he Engine Compartment Door Move the support rod out of the slot in the support bracket to close the access door See Door Support Rod on page 4 7 Use the handles 3 to lower the door until latched Fuel Tank Filler Cap NOTICE Make sure the O ring on the filler cap is clean If the O ring is contaminated by dirt or debris it could be damaged and not seal properly Inspect the O ring for wear or damage R...

Page 102: ...1 Install the filler cap 2 onto the filler tube 2 Insert the key into the lock 3 Turn the key from position 4 counterclockwise until the lock points to position 3 4 Remove the key 5 Close the lock shield 1 Diesel Exhaust Fluid DEF Tank Filler Cap Remove and Install the Cap Fig 4 17 0000155 1 1 1 Open the right front access door See Right Front Access Door on page 4 7 2 If dirty wipe the area aroun...

Page 103: ...sed and lowered The seat has two armrests The armrest angle can be adjusted by rotating dials 2 Lever 3 adjusts the backrest forward or backward The seat belt 4 is provided to keep the operator securely in the operator seat Seat bottom lever 5 adjusts the seat bottom angle Seat bottom lever 6 adjusts the seat bottom forward or backward Lever 7 adjusts the seat and control consoles forward or backw...

Page 104: ...ition of the seat belt buckle and latch plate before using the machine If the seat belt shows wear or damage the seat belt must be replaced before using the machine Always keep the seat belt fastened during machine operation Never twist the seat belt when fastening it Contact a SANY dealer for more information Failure to follow these warnings could result in death or serious injury WARNING Keep be...

Page 105: ...y especially the engine oil pressure and engine coolant temperature 5 Avoid operating the engine at low idle for extended periods of time 6 Manage engine power to allow acceleration to governed speed when conditions require more power Do not over rev the engine 7 Always allow the engine to cool before shutting it down 8 After shutting down the engine check all fluid levels NOTICE The machine has b...

Page 106: ...e compartment for combustible debris that may come in contact with hot engine components Clear all debris from the engine and engine compartment Check the undercarriage track sprockets tension rollers and guards for damage wear loose fasteners or roller oil leaks Make repairs as necessary Check the bucket or optional equipment for damage Clean and check the rearview mirrors and side mirror for dam...

Page 107: ... by the right joystick In BHL Backhoe Loader mode the arm is controlled by the right joystick and the boom is controlled by the left joystick 2 The pattern change SAE BHL valve 2 is behind the battery disconnect switch 1 behind the left door 3 Pull up on the spring loaded pin 3 and rotate the retaining bar 4 to release the lock pin NOTE Both patterns are printed on a card that is posted on the rig...

Page 108: ...g 4 23 0004361 1 Push up on the handles 1 to make sure that the front windshield locks are fully engaged Make sure the window does not move while operating the machine WARNING Never allow passengers to ride on or inside the machine Never bring objects into the operator area that could restrict movement or vision Appoint a signalman when driving or operating the machine in confined areas Use standa...

Page 109: ...mirrors loosen the mounting fasteners When positioned properly tighten the mounting fasteners securely Backup Camera Fig 4 25 0004357 1 1 Make sure that the backup camera 1 is free from debris 2 From the home screen press button F4 to activate the backup camera Press button F4 again to turn off the camera Operator Controls Fig 4 26 0005255 2 1 3 With the key switch 3 OFF check the joysticks 2 and ...

Page 110: ...ual 0420 SANY Lights and Warning Devices Fig 4 27 0005230 1 Check the following for proper operation with the key switch ON The horn button 1 is on the left joystick The work light switch 2 is on the right console The beacon switch 3 is on the right console Fig 4 28 0005238 2 3 ...

Page 111: ...xtinguisher daily If damaged replace the extinguisher immediately Make sure the fire extinguisher is within the listed inspection period Replace the fire extinguisher immediately if it has reached its expiration date The fire extinguisher must be at least a 2 5 lb type ABC rated fire extinguisher National Fire Protection Association NFPA 10 Standard for Portable Fire Extinguishers Escape Tool Fig ...

Page 112: ...adjust the following Language Selection The Language Setting screen is accessed from the System Setting selection on the Main Menu screen See System Language Setup Screen on page 3 46 System Clock Calibration See Date Time Setting Screen on page 3 42 to set the time and date Data Unit Setting The Data Unit Setting screen allows the operator to select which units of measure metric or Imperial are d...

Page 113: ...ocked unintentional machine operation may occur Confirm that the surrounding area is clear of personnel and obstructions and sound the horn before starting the engine Always start the engine from the operator seat Never start the engine by shorting the starter solenoid or starter relay Never use ether starting fluid to start the engine Ether is highly flammable and can cause a fire or an explosion...

Page 114: ... switch 4 ON and check the monitor If all readings are normal and no fault codes are present the display will return to the default page within 2 seconds NOTE The monitor displays the home screen after the key switch is turned to ON NOTICE Before starting the engine make sure that the throttle control dial is at MIN low idle Starting with the throttle control dial at MAX high idle will accelerate ...

Page 115: ...being started 6 Turn the key switch to START When the engine starts release the key The key will return to the ON position NOTE If the engine fails to start after five attempts contact a SANY dealer 7 Check for black exhaust smoke loud noise or excessive vibration If found shut down the engine immediately and notify a SANY dealer for assistance 8 Check the engine instruments and monitor for any er...

Page 116: ...trol lever in the unlocked open position 4 Adjust the throttle to run the engine at moderate speed about 1400 rpm then slowly operate the bucket for 5 minutes 5 Adjust the throttle to run the engine at high idle about 2000 rpm then operate the boom arm and bucket for 5 10 minutes 6 Cycle each function of the machine several times 7 Continue to warm up the machine until the coolant temperature reac...

Page 117: ...draulic lockout control lever to the locked closed position NOTICE To avoid accelerated engine component wear always allow the engine to idle for 5 minutes to decrease the engine temperature before shutting the engine off Never abruptly shut down the engine except in an emergency Never stop the engine suddenly when it is overheated Run the engine at low idle to allow it to cool down gradually befo...

Page 118: ... medical attention Failure to follow these precautions could result in serious injury NOTICE The starting system voltage and the battery voltage in the boosting machine should be no more than 24V Never use a welder or equipment with a higher voltage system to jump start the machine Using higher voltage to jump start the engine may damage the electrical system or cause an unexpected explosion or fi...

Page 119: ...ne of the machine with the drained battery Retry after 3 minutes if the engine will not start NOTE Contact a SANY dealer if the engine will not start after five attempts 8 Perform steps 2 through 5 in reverse order to disconnect the jumper cables from the machine with the drained battery and from the machine with the charged battery NOTICE Never crank the engine for more than 15 seconds If the eng...

Page 120: ...s approval Never allow other personnel to ride with you inside the cab Never bring objects into the cab that could restrict your movement or vision and result in injury The rear of the machine is a blind area Use the rearview mirrors and be extremely careful when backing up the machine Use a signalman as needed Failure to follow these warnings could result in death or serious injury NOTICE Standar...

Page 121: ... equipment a minimum of 16 in 20 in 40 cm 50 cm above the ground 5 Retract the boom for good visibility Track Direction Fig 4 40 0004367 1 The direction arrow 1 on each of the track frames indicates the forward direction of the undercarriage Check these arrows before using the travel control levers pedals When possible face the cab in this direction This is the normal position When traveling in ar...

Page 122: ...al travel Forward Travel Fig 4 41 0004007 0004370 Push both travel control levers equally or press the top of both foot pedals equally to move the machine forward Backward Travel Pull both travel control levers equally or press the bottom of both foot pedals equally to move the machine backwards Right Turn Fig 4 42 0004007 0004368 Push the left travel control lever or press the top of the left foo...

Page 123: ...turn the machine to the left The farther the control is moved the faster the right track moves Spot Turning Fig 4 44 0004007 0004371 To the Left Simultaneously push the right travel control lever or press the top of the right foot pedal and pull the left travel control lever or press the bottom of the left foot pedal to rotate the machine to the left To the Right Fig 4 45 0004007 0004310 Simultane...

Page 124: ...control dial to maintain a slow speed while traveling up or down a slope Do not attempt to change direction on a slope or the machine may slip and tip over Only perform a direction change on an even and solid surface Do not travel in reverse on a slope WARNING Operating the machine on an incline may cause the machine to become unstable Use caution when operating the machine on inclines and use a l...

Page 125: ...ivel have been submerged in water they must be cleaned Lubricate the swing drive gear and swing bearing Releasing the Machine from Mud To release a machine that is stuck in mud use the following methods NOTE Use cribbing to provide a firm surface if necessary One Track Stuck 1 Position the boom and arm at an angle between 90 and 110 2 Pivot the upper structure to position the boom over the track t...

Page 126: ...nt of the tracks NOTE Use cribbing to provide a firm surface if necessary 5 Place cribbing under the tracks 6 Raise the boom to lower the tracks onto the cribbing 7 Cut the bucket into the ground in front of the machine 8 Retract the arm as with normal excavating while driving the machine forward out of the mud Towing the Machine If the machine is stuck in mud or soft terrain and is unable to get ...

Page 127: ... for a Light Load The machine is equipped with a light load towing point 1 on the frame that can be used to tow a light load NOTICE Make sure the wire ropes used for towing the machine are strong enough A shackle must be used Keep the wire ropes horizontal and parallel to the tracks Drive the machine at low speed Failure to follow this notice could damage the machine or cause it to operate imprope...

Page 128: ...he boom move the right joystick forward To raise the boom move the right joystick rearward WARNING Contact the site supervisor before any digging to make sure that all underground hazards have been located Never allow any personnel within the work area of the machine while being operated Avoid moving any control lever or pedal to abruptly change the direction of the machine Avoid sudden stops when...

Page 129: ...rk equipment to the left move the left joystick to the left To swing the work equipment to the right move the left joystick to the right Bucket Control Fig 4 52 0004007 0004011 NOTE The bucket function is the same for SAE and BHL operating modes To curl the bucket move the right joystick to the left To dump the bucket move the right joystick to the right BHL Control Pattern See BHL Mode on page 3 ...

Page 130: ...55 0004007 0004008 NOTE The swing function is the same for SAE and BHL operating modes To swing the work equipment to the left move the left joystick to the left To swing the work equipment to the right move the left joystick to the right Bucket Fig 4 56 0004007 0004011 NOTE The bucket function is the same for SAE and BHL operating modes To curl the bucket move the right joystick to the left To un...

Page 131: ...to the digging depth Maximum digging force is obtained when the angle between the boom and the arm and the angle between the bucket cylinder and the bucket linkage are both 90 WARNING Use caution when operating work equipment while the machine is traveling When the engine auto idle is on moving any control lever will increase the engine speed When the machine is traveling keep the bucket 8 in 12 i...

Page 132: ...terial from the rear of the truck is more convenient than from the side END OF WORKDAY CHECKS Fig 4 61 0004071 1 Remove all built up mud or debris on the undercarriage and machine exterior 2 Collect any trash or debris from the cab and deposit it into a proper disposal container 3 Inspect the machine work equipment machine exterior and undercarriage for signs of fluid leaks or damage 4 In oceanic ...

Page 133: ...haust temperature during diesel particulate filter DPF manual regeneration can reach approximately 1100 F 600 C Make sure there are no flammable materials around the exhaust system or machine Do not touch any part of the exhaust system Exhaust gas contains carbon monoxide Carbon monoxide is an invisible ordorless gas and is toxic Operate the engine only in a well ventilated area Failure to follow ...

Page 134: ...lluminated The illuminated icon indicates that manual regeneration is permitted See Home Screen on page 3 32 5 With the engine running at low idle press the stationary regeneration switch 4 on the right console NOTE Do not move the hydraulic lockout control lever or throttle control dial during regeneration Regeneration will stop if either the throttle dial or hydraulic lockout lever is moved whic...

Page 135: ...PERATION MAINTENANCE SPECIFICATIONS OPTIONAL EQUIPMENT 6 The engine speed and turbocharger sounds may increase the high exhaust system temperature HEST lamp 5 may illuminate and the regeneration lamp will flash NOTE When the regeneration is complete the engine will return to idle speed and the HEST and regeneration lamps will turn off 0000250 Fig 4 65 5 ...

Page 136: ... level on a wooden block 1 4 Remove the roll pins 2 and worn bucket teeth 3 WARNING Unexpected machine movement can be dangerous when replacing the bucket teeth Place the bucket on a stable work surface Shut down the engine and lock out the control levers Roll pins may eject with extreme force when removed Do not allow anyone to stand in front of the pins during pin removal Metal fragments from ro...

Page 137: ...other body parts away from pinch points to prevent crushing injuries while removing or installing the bucket Never put your finger into the pin bore during alignment Secure bucket after removal and before servicing Bucket pins may be ejected with force when removed forcefully Do not allow anyone to stand in front of the pins during removal Never stand or place your feet or other body part under th...

Page 138: ...ove the bucket 3 from the arm 1 and linkage 5 4 Clean the pins and pin bores Lubricate the pin bores with grease Install the Bucket 1 Align the arm with the new bucket Make sure the bucket is secured and will not move 2 Align the arm and bucket and install the bucket pin Install the retaining fasteners into the pin 3 Align the linkage to the bucket and install the bucket pin Install the retaining ...

Page 139: ...C lower than the lowest expected temperature See Engine Oil Viscosity Temperature Data on page 5 11 See Lubricating Grease Temperature Data on page 5 11 See Industrial Gear Oil Temperature Data on page 5 11 See Hydraulic Oil Temperature Data on page 5 12 Operating the machine at full rated capacities in temperatures below 0 F 18 C should be performed only by operators who possess the skill experie...

Page 140: ...lycol engine coolant was not used and ethanol engine coolant is used as an alternative drain and flush the cooling system completely Add new ethylene glycol engine coolant to the cooling system Machine Storage in Cold Weather Before storing the machine in cold weather Clean the machine Check the engine coolant and engine oil levels and check for leaks The machine is normally filled to withstand a ...

Page 141: ... not running and the hydraulic lockout control lever in the unlocked open position turn the key switch to ON Operate all joysticks and levers to relieve the hydraulic system pressure 5 Turn the key switch to OFF 6 Remove the key from the key switch when the engine comes to a complete stop NOTE Always remove the key when leaving the machine Keep it with you to prevent unauthorized operation of the ...

Page 142: ...han 30 days Proper preparation for long term storage will reduce the chances of machine damage and deterioration Preparation 1 Park the machine in a secure location and position the work equipment with the arm and bucket fully extended 2 Run the engine at low idle for 5 minutes to cool it down Extend this cool down time in hot weather 3 Shut down the engine and remove the key from the key switch 4...

Page 143: ... switch to OFF or remove the batteries and store them in a separate location Maintenance During Storage Once a month perform the following procedures 1 Start the machine 2 Drive the machine a short distance 3 Cycle each cylinder a few times to coat cylinder rods and seals with hydraulic oil 4 Coat the exposed parts of the cylinder rods with spray lubricant to prevent corrosion 5 Turn on the air co...

Page 144: ...ns TRANSPORTATION INFORMATION Applicable laws and regulations must be observed when transporting the machine When transporting the machine on a trailer confirm the length width height and weight capacity of the trailer before loading Investigate the road conditions in advance for example dimension restrictions weight restrictions and traffic regulations The machine may need to be disassembled to m...

Page 145: ...ine from tipping over select a firm and level location that is a safe distance from any road or structure Make sure the trailer is properly chocked to prevent any movement Use an access ramp with enough length strength and width to properly support the machine The ramp grade should not exceed 15 Drive slowly at the junction of the ramp and the trailer The machine may shift suddenly due to a change...

Page 146: ... the monitor Home screen to set the travel speed to low 3 NOTE If work equipment is attached to the machine the equipment should be positioned in front of the machine during loading NOTE If no work equipment is attached back the machine onto the trailer NOTE The machine may lean forward when it passes over the trailer wheels F5 F4 F3 F2 F1 Fig 4 76 0004595 0004615 2 5 3 4 Fig 4 77 0000098 Fig 4 78...

Page 147: ...er under the work equipment 9 Fully extend the bucket cylinder and arm cylinder 10 Lower the work equipment onto the support block 11 Shut down the machine and remove the key from the key switch NOTE Wait 1 minute before turning the battery disconnect switch to OFF 12 Close and lock the windows 13 Exit the cab 14 Turn both of the outside rearview mirrors inward so they are within the perimeter of ...

Page 148: ...tering during transport 18 Secure the machine to the trailer with suitable tie downs 16 in accordance with all applicable laws and regulations NOTICE Never turn the battery disconnect switch to OFF while the engine is running This can damage the electrical system or cause the machine to operate improperly After machine shutdown wait at least 1 minute for the Engine Control Module ECM to complete i...

Page 149: ... to the front and rear of the machine 5 Unlock and start the machine Allow the machine to warm up to operating temperature WARNING To prevent the machine from tipping over select a firm and level location that is a safe distance from any road or structure Make sure the trailer is properly chocked to prevent any movement Use access ramps with enough length strength and width to properly support the...

Page 150: ...ton F2 3 on the home screen to set the auto idle to off 7 Press function button F3 2 on the home screen to set the travel speed to low 8 Set the hydraulic lockout control lever 4 to the unlocked open position 9 Raise the work equipment to clear the trailer F5 F4 F3 F2 F1 Fig 4 87 0004595 3 2 Fig 4 88 0005235 4 ...

Page 151: ...e engine remove the key from the switch and turn the battery disconnect switch to off Lift the Machine Fig 4 90 0004381 2 1 To lift the machine on or off a trailer use the lift tie down points 2 identified on both sides of the machine as well as the center of gravity point 1 on both sides of the machine NOTICE Never turn the battery disconnect switch to OFF while the engine is running This can dam...

Page 152: ...Machine Operation SY365C LC Excavator OMM 4 62 Operation and Maintenance Manual 0420 SANY This Page Intentionally Left Blank ...

Page 153: ...on 5 6 Securing Access Covers and Compartment Doors 5 6 Cleaning the Machine 5 6 Weld Drill Cut or Grind on the Machine 5 7 Inspection and Maintenance for Severe Operating Conditions 5 7 Mud Rain or Snow Conditions 5 7 Near Ocean Salt Air Environments 5 7 Dusty Environments 5 8 Cold Environments 5 8 Other Weather Environments 5 8 Check the Maintenance Log 5 8 Fluids and Lubricants 5 9 Hydraulic Oi...

Page 154: ... 26 Fill the Diesel Exhaust Fluid DEF Tank 5 27 Drain the Primary Fuel Filter 5 28 Check the Hydraulic Oil Level 5 29 Check the Windshield Washer Fluid and Windshield Wiper 5 30 Engine Inspection and Maintenance 5 31 Engine Inspection 5 31 Check the Crankcase Breather Tube 5 31 Replace the Crankcase Breather 5 32 Check and Replace the Engine Air Filter System 5 34 Check the Air Intake and Charge A...

Page 155: ...Function 5 62 Relieve Hydraulic System Pressure 5 63 Add Hydraulic Oil 5 64 Replace the Hydraulic System Breather Filter 5 65 Replace the Hydraulic Pilot Filter Element 5 66 Replace the Hydraulic Tank Return Filter 5 68 Clean Replace the Hydraulic Oil Suction Strainer 5 69 Check the Hydraulic Hoses and Lines 5 71 Change the Hydraulic Oil 5 71 Check the Hydraulic Pump 5 76 Check the Hydraulic Pump ...

Page 156: ...gs 5 95 Swing Gear 5 96 Boom Pins 5 96 Boom Cylinder Rod End 5 96 Arm Cylinder Head End 5 97 Arm Cylinder Rod End 5 97 Arm to Boom Pin 5 98 Bucket Cylinder Head End 5 98 Bucket Linkages 5 99 Bucket 5 99 Lubricate the Cab Door Hinges and Front Window Slide Rail 5 100 Cab 5 101 Check the Grab Handles and Steps 5 101 Check Doors and Locks 5 101 Check the Decals 5 101 Check the Sheet Metal 5 101 Clean...

Page 157: ...ance procedures Checks After Maintenance or Repairs 1 Before starting the machine after maintenance or repairs verify the following If necessary have a coworker inspect your work for correct and proper completion Complete the Maintenance Log 2 After starting the machine verify the following Check for leaks in the system that had maintenance or repairs Verify there are no abnormal sounds coming fro...

Page 158: ...irt and other contaminates from entering the fuel system The fuel tank strainer does not filter out very small or non solid impurities Preventing Contamination Clean all dirt dust and debris from the hydraulic tank filler cap before opening Make sure objects do not fall into the tank and contaminate fluids during servicing If any object falls into any tank remove it immediately Failure to do so co...

Page 159: ...ct for any signs of corrosion Apply grease where rust is found After operating the machine thoroughly wash away the salt residue apply grease where rust is found and perform maintenance carefully on the electrical components to prevent corrosion NOTICE Contact a SANY dealer before beginning any welding repairs Any welding repairs on the machine must be performed by personnel who are qualified and ...

Page 160: ... Weather Environments NOTE If there is evidence of overheating of bearings or bushings loose parts or rust during regular inspection increase the frequency of lubrication Based on experience and suggestions by lubricating oil suppliers the lubricating intervals listed in the Maintenance Schedule on page 5 14 apply only to normal operating conditions In harsh environments including those with dusty...

Page 161: ...ng or damaged components Change the hydraulic oil filter as recommended Keep the hydraulic oil tank filled to the full level with hydraulic oil Keep the hydraulic oil cooler free of dust and debris Cap and plug all openings after removing components for service or repair Lubrication and Grease Always use clean extreme pressure EP grease when greasing the machine Avoid using low viscosity grease SA...

Page 162: ... the engine against overheating and freezing If using concentrated engine coolant use distilled water to dilute per instructions on the engine coolant container Natural water contains large amounts of minerals which can form scale in the engine and radiator Mineral scale is not easily removed and can cause overheating Precautions in this manual must be followed when working with engine coolant Som...

Page 163: ...nsumption engine operation in frigid climates and continued lubrication in high temperatures SAE 15W 40 is recommended for most climates In some circumstances short term use of low viscosity engine oil in temperatures below 23 F 5 C is acceptable However long term use can reduce engine life Grease Type Temperature Summer Winter NGLI 2 molybdenum disulfide lithium based grease NGLI 1 molybdenum dis...

Page 164: ...lic oil that has been subjected to overheating or damaged components Change the hydraulic filter as recommended Keep the hydraulic oil tank filled Cap and plug all openings after removing components for service or repair Oil Type Temperature 22 F 30 C 4 F 20 C 14 F 10 C 32 F 0 C 50 F 10 C 68 F 20 C 86 F 30 C 104 F 40 C 122 F 50 C ISO VG 46 antiwear hydraulic oil ISO VG 32 low temperature antiwear ...

Page 165: ...igh temperature performance and oil tolerance to prevent the loosening of fasteners Any lithium grease based spray lubricant Mineral spirits Type II odorless and or Class 1 high flash point Capacities Engine Fuel System Engine Cooling System Swing Drive Final Drive Hydraulic System including tank Swing Bearing Gear Bath Diesel Exhaust Fluid DEF 7 7 gal 29 L 142 7 gal 540 L 12 7 gal 48 L 2 77 gal 1...

Page 166: ...ne off Perform daily service as necessary Inspect the machine for loose or missing components Clean the cab Check all controls for smooth operation and make sure they return to the neutral position Make sure all safety decals are in place and are legible Make sure safety equipment is in place and in operating condition Check for fluid leaks Check the following during operation with the engine runn...

Page 167: ...r fins See page 5 45 Check the track tension See page 5 79 Replace the bucket teeth See page 5 103 Check the windshield washer fluid and windshield wiper See page 5 30 Daily or Every 10 Hours Lubricate the work equipment See page 5 94 Check the seat belt and buckle See page 4 13 Check decals See page 5 101 Check sheet metal See page 5 101 Check idler wheels See page 5 78 Drain the primary fuel fil...

Page 168: ...9 Check the electrical system See page 5 56 Check the fuel level See page 5 25 Check the operator controls See page 3 4 Check air conditioning operation See page 5 46 After the First 50 Hours Initial change of the engine oil and the filter See page 5 36 Weekly or Every 50 Hours Lubricate the work equipment See page 5 94 Check the engine air filter system See page 5 34 Check the batteries See page ...

Page 169: ...adjust track tension See page 5 79 Check windshield washer fluid and windshield wiper See page 5 30 Check the electrical system See page 5 49 Every 3 Months or 500 Hours NOTE Make sure all daily 50 hour and 250 hour maintenance tasks have been completed before proceeding with the 500 hour maintenance tasks Replace the primary and secondary fuel filter See page 5 54 and page 5 55 Collect an engine ...

Page 170: ...the fuel tank strainer See page 5 56 Replace the hydraulic system breather filter See page 5 65 Replace the hydraulic pilot filter element See page 5 66 Replace the hydraulic return filter See page 5 68 Check the fuel lines See page 5 53 Check the aftertreatment exhaust piping See page 5 41 Replace the diesel exhaust fluid DEF tank filter See page 5 42 Annually or Every 2000 Hours NOTE Make sure a...

Page 171: ...aintenance Interval Hydraulic oil breaks down faster on machines equipped with a hydraulic breaker than on machines equipped with a bucket Change the hydraulic oil and filters every 400 hours on breaker equipped machines See Check the Hydraulic Oil Level on page 5 29 After Maintenance is Completed Record the completion of all of the maintenance tasks in the Maintenance Log If authorized remove all...

Page 172: ...If eyes or skin are contaminated by coolant wash the affected area with plenty of water and seek medical treatment immediately Do not remove the radiator cap while the engine is hot Engine coolant is under pressure when the engine is hot Avoid contact with hot engine coolant Allow the engine to cool before removing the radiator cap Failure to follow these warnings could result in death or serious ...

Page 173: ...ank cap when engine cooling system pressure has been relieved 5 For engine coolant capacity see Capacities on page 5 13 6 Add new engine coolant through the expansion tank until the engine coolant level is within the engine coolant sight glass See Check the Engine Coolant Level on page 5 20 7 Install the expansion tank cap WARNING Engine coolant is toxic Avoid inhaling or ingesting engine coolant ...

Page 174: ...gine compartment door Check the Engine Oil Level 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Open the engine compartment door 1 See Engine Compartment Door on page 4 10 3 Remove the engine oil dipstick 2 from the engine wipe it with a clean cloth then insert the dipstick into the holder 4 Remove the dipstick and note the oil level NOTE The oil level should be within the ...

Page 175: ...tenance Safety on page 2 8 2 Open the engine compartment door See Engine Compartment Door on page 4 10 3 Remove the engine oil filler cap 1 and add engine oil See Capacities on page 5 13 4 Install the engine oil filler cap NOTICE Do not add engine oil past the upper mark on the dipstick as this may result in engine damage CAUTION Do not perform engine maintenance when the engine is hot Hot engine ...

Page 176: ... should be within the etched area 3 If the oil is not within the etched area remove the engine oil filler cap then add oil until the level is within the etched area 7 Start and run the engine at low idle for several minutes shut off the engine and check for oil leaks 8 Check the engine oil level Add engine oil as needed 9 Close engine compartment door NOTICE Do not add engine oil past the upper ma...

Page 177: ...IFICATIONS OPTIONAL EQUIPMENT Check the Fuel Level Turn the key switch to ON and check the fuel level 1 displayed on the system monitor Fill the Fuel Tank 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Remove the fuel tank cap 1 3 Add clean fresh fuel as needed until the tank is full 4 Install the fuel tank cap Fig 5 10 1 0004595 Fig 5 11 1 0004153 ...

Page 178: ... LC Excavator OMM 5 26 Operation and Maintenance Manual 0420 SANY Check the Diesel Exhaust Fluid DEF Level Check the DEF level 1 on the monitor home screen NOTE The DEF tank should be at least 10 full Fig 5 12 1 0004595 ...

Page 179: ...intenance Safety on page 2 8 2 Open the DEF compartment door 1 on the right front side of the machine See Right Front Access Door on page 4 7 3 Remove the DEF tank filler cap 2 4 Add DEF through the filler neck as needed 5 Install the DEF tank filler cap 6 Close the DEF compartment door NOTICE It is critical when working with the DEF system that all materials used are absolutely clean Failure to f...

Page 180: ... and or contaminated fuel to drain from the filter 5 Close the drain valve when the fuel is free of water and contamination NOTE SANY recommends draining the fuel tank and replacing the filter if an excessive amount of water or contaminant is found while draining the fuel filter WARNING Never service the fuel system near an open flame or while smoking Failure to follow this warning may result in d...

Page 181: ...s shown on the hydraulic tank decal 1 3 Prepare the machine for service See Maintenance Safety on page 2 8 4 Open the right rear access door See Right Rear Access Door on page 4 8 5 Check the tank for leaks exterior rust and other damage 6 Check the oil level using the sight glass 2 on the side of the hydraulic tank Make sure the oil level is between the level marks in the sight glass 3 7 Add hydr...

Page 182: ...equired 3 Remove cap 2 and add windshield washer fluid as necessary 4 Check the operation of the windshield washer nozzle 3 and wiper 4 to make sure there is no smearing across the windshield during operation Replace the wiper blade with a new one if smearing occurs 5 Adjust the windshield washer nozzle to make sure fluid spray is properly directed 6 Inspect the windshield wiper for excessive wear...

Page 183: ...s s or compartment doors See Doors Panels Hatch and Filler Caps on page 4 6 3 Turn the battery disconnect switch to the OFF position See Battery Disconnect Switch on page 3 19 4 Inspect the engine and engine compartment for the following Oil fuel and engine coolant leaks Loose fasteners and connections Worn or loose drive belts Damaged hoses and wiring harnesses Restricted engine air filter Check ...

Page 184: ...tment NOTICE Make sure the battery disconnect switch is OFF before removing the crankcase breather Never turn the battery disconnect switch to OFF while the engine is running This can damage the electrical system or cause the machine to operate improperly After machine shutdown wait at least 1 minute for the engine control module ECM to complete its shutdown before turning the battery disconnect s...

Page 185: ...essary 8 Check for internal obstructions or sludge buildup 9 Clean the breather cover with hot soapy water and a soft brush 10 Rinse the cover with clean water and dry with compressed air NOTE Do not use soapy water to clean or rinse the breather base 6 11 Clean the breather base with a damp rag to prevent water from entering the crankcase CAUTION Do not allow compressed air to come into contact w...

Page 186: ...quence shown 1 11 to 7 lb ft 10 N m 18 Turn the battery disconnect switch to the ON position 19 Close the engine compartment door 20 Start the engine and run for 10 minutes at low idle NOTE Open the engine compartment door and check for leaks Check and Replace the Engine Air Filter System 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 The air filter housing 1 is behind the ...

Page 187: ... collect on the air filter and shorten the air filter service life 4 Open the air filter housing cover and remove the primary air filters 3 5 Clean the inside of the air filter housing with a clean cloth 6 Remove the secondary air filters 7 Inspect the secondary air filter and replace as necessary 8 Inspect the primary air filter and replace as necessary 9 Close the air filter housing NOTICE Do no...

Page 188: ...mps to 72 lb in 0 5 N m 5 Check for corrosion under the hose clamps and hoses of the intake system piping Corrosion can allow corrosive products and dirt to enter the intake system Disassemble and clean as required 6 Inspect the charge air piping and hoses 3 for leaks holes cracks or loose connections 7 Tighten the hose clamps as necessary Change the Engine Oil and Filter Fig 5 31 0005185 2 3 1 1 ...

Page 189: ...CONTROLS MACHINE OPERATION MAINTENANCE SPECIFICATIONS OPTIONAL EQUIPMENT 3 Loosen the engine oil filler cap 2 4 Remove fasteners 3 and the engine compartment bottom cover 4 5 Place an appropriately sized container under the engine oil drain valve 5 See Capacities on page 5 13 for more information Fig 5 32 2 0005186 Fig 5 33 4 3 3 ...

Page 190: ...atch container under the engine oil filter 12 Remove the oil filter 13 Inspect the drained oil and the filter for metal particles and foreign material 14 Clean the engine oil filter mating surface 15 Apply a thin film of clean engine oil to the new filter gasket 16 Install the new engine oil filter until the filter gasket makes contact with the filter mating surface then tighten the filter 3 4 tur...

Page 191: ...gine oil filler cap then add oil until the level is within the etched area 21 Start and run the engine at low idle for several minutes shut off the engine and check for oil leaks 22 Check the oil level Add oil as needed Inspect the Engine Serpentine Belt 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Open the appropriate access or compartment doors See Doors Panels Covers a...

Page 192: ...rovided Check the Alternator Contact a SANY dealer for inspection Check the Starter 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Open the appropriate access s or compartment doors See Doors Panels Hatch and Filler Caps on page 4 6 3 Turn the key switch to the START position and listen for abnormal noise and operation that may indicate a faulty starter High pitched screech...

Page 193: ...unting for leaks or signs of damage 5 Check the connection to the expansion pipe 2 for leaks or signs of damage 6 Make sure the exhaust pipe 3 is clear and not restricted WARNING Never operate a machine with a damaged or defective exhaust system exhaust leaks or restrictions Failure to follow this warning could result in death or serious injury CAUTION Make sure that the engine is off and that the...

Page 194: ...gine Compartment Door on page 4 10 3 Check the clamps 2 on the exhaust system for tightness 4 Tighten as required Replace damaged or missing clamps Not all clamps are shown in this illustration CAUTION Make sure that the engine is off and that the exhaust components have cooled down to a point where they can be touched without burning Hot engine and exhaust components can cause burns and injury Fi...

Page 195: ...4 Slowly loosen the expansion tank cap 2 to relieve any engine cooling system pressure 5 Remove the expansion tank cap when engine cooling system pressure has been relieved WARNING Engine coolant is toxic Avoid inhaling or ingesting engine coolant If eyes or skin are contaminated by coolant wash the affected area with plenty of water and seek medical treatment immediately Do not remove the radiato...

Page 196: ...d new engine coolant through the expansion tank until the engine coolant level is within the sight glass See Check the Engine Coolant Level on page 5 20 12 Install the expansion tank cap 13 Start the engine and run it at low idle for several minutes to allow engine coolant to circulate 14 Shut down the engine then check the engine coolant level See Check the Engine Coolant Level on page 5 20 15 In...

Page 197: ...he appropriate access covers or compartment doors Doors Panels Hatch and Filler Caps See page 4 6 3 Turn the battery disconnect switch to OFF See Battery Disconnect Switch on page 3 19 4 Check the engine coolant pump for signs of leakage This indicates a faulty seal on the pump shaft 5 If the fan pulley has play the bearings inside the engine coolant pump are worn Contact a SANY dealer for replace...

Page 198: ...Belt 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Open the engine compartment door See Engine Compartment Door on page 4 10 3 Check for damaged pulleys 1 and v belt 2 4 Check for damaged pulleys and worn V groove or V belt 5 Examine the belt for signs of damage 6 Use a belt tension gauge to apply a force of 80 lbf to 120 lbf 356 N to 534 N halfway between the air conditio...

Page 199: ...ustment bolt to adjust the belt tension 6 Use a belt tension gauge to apply a force of 80 120 lbf 356 534 N halfway between the air conditioner pulley and engine fan pulley 7 The belt should deflect 0 20 in 0 31 in 5 mm 8 mm If the belt is out of the tension range replace the belt and perform the belt tension check again 8 Tighten the jam nut to lock the tension adjustment bolt in place 9 Tighten ...

Page 200: ... cleaned 5 Install or replace the fresh air filter 6 Install the hardware 7 Close and lock the fresh air filter access door Recirculated Air Filter Fig 5 53 1 0005351 2 1 Prepare the machine for service See Maintenance Safety on page 2 8 NOTE The cab recirculation filter is inside the cab behind the seat 2 Remove the two fasteners 2 that secures the recirculation filter 1 3 Remove the recirculatio...

Page 201: ...mponents and its mounting for leaks or signs of damage 5 Be sure the exhaust pipe is clear and not restricted 6 Check the connection to the expansion pipe 4 for leaks or signs of damage 7 Replace any damaged or missing parts Always use SANY approved parts 8 Close engine compartment door CAUTION Make sure that the engine is off and that the exhaust components have cooled to a point where they can b...

Page 202: ...filter 4 Remove the DEF pump filter housing 2 from the bottom of the DEF pump 5 Remove and replace the DEF pump filter element 6 Replace the DEF pump filter housing O ring 7 Install the DEF pump filter housing to the bottom of the DEF pump 8 Check for leaks 9 Close right rear access door CAUTION It is critical when working with the DEF system that all materials used are absolutely clean Dispose of...

Page 203: ...loss 3 Disconnect the DEF sending unit electrical connector 5 4 Disconnect the two engine coolant hoses 3 from the DEF sending unit NOTE Place a suitable container under the coolant hoses as they are removed to catch any coolant Cap or plug the engine coolant hoses to prevent leakage 5 Disconnect the two DEF lines 2 from the DEF sending unit NOTE Place a suitable container under the DEF lines as t...

Page 204: ...ce SY365C LC Excavator OMM 5 52 Operation and Maintenance Manual 0420 SANY 7 Remove the old DEF tank filter 6 8 Install the new DEF tank filter 9 Install DEF sending unit in reverse order of removal Fig 5 59 4 6 ...

Page 205: ... Rear Access Door on page 4 8 4 Unlock and remove the fuel tank filler cap 1 See Fuel Tank Filler Cap on page 4 11 5 Place an appropriately sized container under the end of drain tube See Capacities on page 5 13 for more information 6 Direct the drain tube 2 from the fuel tank down through the floor grating 3 7 Open the drain valve 4 8 Close the drain valve when the fuel flow stops 9 Add fuel to t...

Page 206: ...the primary fuel filter 6 Remove the primary fuel filter 7 Fill the primary fuel filter with clean fuel 8 Install the new primary fuel filter onto the primary fuel filter mount until the gasket contacts the primary fuel filter mount 9 Tighten the primary fuel filter an additional 1 4 turn 10 Pump the priming knob until resistance is felt then tighten knob 11 Start the engine and run at low idle 12...

Page 207: ...ove the secondary fuel filter from the filter base 2 6 Clean the bottom of the filter base 7 Install a new secondary filter onto the filter mount until the gasket contacts the filter mount 8 Tighten the secondary filter an additional 1 4 turn 9 Open the secondary fuel filter inlet and outlet valves 10 Pump the priming knob until resistance is felt See Replace the Primary Fuel Filter on page 5 54 1...

Page 208: ...l tank strainer element 2 from the fuel tank filler neck 4 Clean and inspect the fuel tank strainer 5 Install or replace the fuel tank strainer 6 Install and lock the fuel tank filler cap Electrical System Fig 5 66 1 Check the Backup Camera 1 Turn the key switch to the ON position 2 Push button F4 on the monitor to activate the backup camera 1 and view activity behind the machine See Monitor on pa...

Page 209: ...rn the battery disconnect switch to the OFF position See Battery Disconnect Switch on page 3 19 5 Remove the fasteners 2 and remove the battery cover 6 Remove the black ground cables 4 first then disconnect the red positive cables 3 7 To reconnect power connect the red cable first followed by the black cable 8 Install the battery cover with the fasteners 9 Turn the battery disconnect switch to the...

Page 210: ...wer supply Do not modify the electrical system without prior authorization from SANY Check the Batteries 1 Prepare the machine for checks and inspections See Maintenance Safety on page 2 8 WARNING Before proceeding with any battery maintenance procedure observe the following The top of the battery must be kept clean to prevent plugging of the battery vents Regularly wash the top of the battery to ...

Page 211: ...ions 3 for signs of corrosion or dirt buildup 6 Use a clean rag to wipe any dirt from the batteries NOTE If corrosion is found flush the area with a battery cleaning solution 7 Remove any trash tools parts or debris from the battery compartment 8 Install the cover 9 Close left side access doors See Opening the Left Front Access Door on page 4 9 NOTICE There are two 12 volt batteries connected in s...

Page 212: ...nance procedure observe the following The top of the battery must be kept clean to prevent plugging of the battery vents Regularly wash the top of the battery to prevent the battery vents from plugging Battery gases are explosive Never smoke around batteries or expose them to sparks or open flames Work in a well ventilated area Wear personal protective equipment PPE when working with batteries Bat...

Page 213: ...n series Make sure they are installed in the same manner 15 Install the battery cover and secure with the fasteners Check the Fuses Check all fuses for corrosion and proper function The fuse box is behind the left rear access door If a fuse is corroded or a white powdery substance can be seen on it contact a SANY dealer for repair information regarding the electrical circuit in question NOTICE Dis...

Page 214: ...und repair or replace immediately Check the Accumulator Function The accumulator allows the operator to lower hydraulic equipment within 15 minutes of an engine shutdown with the key switch in the ON position 1 Position the work equipment 1 18 in 24 in 457 mm 610 mm from the ground 2 Prepare the machine for service See Maintenance Safety on page 2 8 3 Shut down the engine 4 Turn the key switch to ...

Page 215: ...ccumulator Relieve Hydraulic System Pressure NOTE Hydraulic system pressure must be relieved before disconnecting or servicing hydraulic system components 1 Park the machine on a flat level surface and position the work equipment on the ground 2 Prepare the machine for service See Maintenance Safety on page 2 8 3 Turn the key switch to ON Do not start the engine 4 Place the hydraulic lockout lever...

Page 216: ...e hydraulic suction strainer cover 1 6 Add hydraulic oil to the tank through the suction strainer opening 7 Check the hydraulic oil level using the sight glass on the side of the hydraulic tank Make sure the hydraulic oil level is between the marks on the sight glass decal See Check the Hydraulic Oil Level on page 5 29 8 Install the suction strainer cover and secure using the fasteners WARNING Hyd...

Page 217: ...Hydraulic System Breather Filter 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Clean the top of the hydraulic tank around the breather housing 2 3 Remove the wing nut 1 from the breather valve 4 Press the hydraulic tank vent button 3 to relieve pressure in the hydraulic tank 5 Remove the breather filter element cover 4 WARNING Do not use your hands to check for leaks Wear ...

Page 218: ...he right rear access door See Opening the Right Rear Access Door on page 4 8 4 Locate the hydraulic pilot filter housing 2 behind the engine oil filter 5 Place an appropriately sized container under the pilot filter housing to catch leaking hydraulic oil WARNING Allow the hydraulic system to cool before servicing Hot oil may cause burns or other serious injury The hydraulic tank may be under press...

Page 219: ...sing 8 Clean the inside of the pilot filter bowl with clean fuel 9 Install a new gasket and O ring 10 Install a new pilot filter element inside the pilot filter bowl 11 Install the pilot filter bowl 12 Check the oil level in the tank and add oil if needed See Add Hydraulic Oil on page 5 64 13 Start the machine and check for leaks NOTICE Dispose of drained hydraulic oil in accordance with local env...

Page 220: ...lace the O ring 4 9 Position the spring 3 on top of the hydraulic return filter 5 10 Install the hydraulic return filter cover and tighten the fasteners 11 Inspect and clean the suction strainer Replace the suction strainer as needed See Clean Replace the Hydraulic Oil Suction Strainer on page 5 69 12 Add hydraulic oil to the tank through the suction strainer opening See Add Hydraulic Oil on page ...

Page 221: ...ion the work equipment as shown on the hydraulic tank decal 2 Prepare the machine for service See Maintenance Safety on page 2 8 3 Relieve hydraulic system pressure See Relieve Hydraulic System Pressure on page 5 63 4 Remove four fasteners 1 and remove the hydraulic suction strainer cover 2 WARNING Allow the hydraulic system to cool before servicing Hot oil may cause burns or other serious injury ...

Page 222: ...raulic oil to the tank through the suction strainer opening until the hydraulic oil level displays full in the sight glass 6 on the hydraulic tank See Check the Hydraulic Oil Level on page 5 29 10 Install the suction strainer cover and fasteners 11 Start the engine 12 Run the engine for 10 minutes to circulate hydraulic oil in the hydraulic system 13 Check the level in the tank and add hydraulic o...

Page 223: ...e couplings Leaks at the couplings Twisted broken flat or distorted hoses or lines Blisters or softness in the external hose layer Change the Hydraulic Oil 1 Park the machine on a flat level surface and position the work equipment as shown on the hydraulic tank decal 2 Prepare the machine for service See Maintenance Safety on page 2 8 WARNING Allow the hydraulic system to cool before servicing Hot...

Page 224: ...sure See Relieve Hydraulic System Pressure on page 5 63 4 Remove four fasteners 1 and remove the hydraulic suction strainer cover 2 5 Place the suction strainer cover back over the opening Do not secure at this time 6 Remove the bottom cover 3 to access the hydraulic tank drain plug Fig 5 90 2 0004158 1 1 Fig 5 91 3 ...

Page 225: ... plug 4 8 Place an appropriately sized container under the drain plug See Capacities on page 5 13 9 Remove the hydraulic tank drain plug and allow the tank to drain 10 Replace the O ring on the hydraulic tank drain plug 11 Install the hydraulic tank drain plug 12 Remove fasteners 5 and remove the hydraulic return filter cover 6 NOTICE Dispose of used hydraulic oil properly Failure to do so could d...

Page 226: ...e return filter 18 Install the hydraulic return filter cover and tighten the fasteners 19 Remove hydraulic suction strainer cover that was previously removed and placed over the suction strainer opening 20 Remove spring 21 Pull up on rod 11 and remove suction strainer 12 22 Clean the suction strainer and replace if damaged 23 Install the suction strainer rod and spring 24 Replace the hydraulic sys...

Page 227: ... hydraulic oil level displays in the middle of the sight glass 13 on the hydraulic tank See Check the Hydraulic Oil Level on page 5 29 26 Replace the O ring on the suction strainer cover 27 Install the suction strainer cover and fasteners 28 Start the engine 29 Run the engine for 10 minutes to circulate the hydraulic oil in the hydraulic system 30 Check the level in the tank and add hydraulic oil ...

Page 228: ...Maintenance Safety on page 2 8 2 Open the right rear access door See Opening the Right Rear Access Door on page 4 8 3 Inspect the hydraulic pump for loose broken or missing pump mounting fasteners 1 NOTE Not all pump mounting fasteners 1 are shown here Be sure to inspect all pump mounting fastener locations 4 Tighten any loose fasteners to 36 lb ft 49 N m WARNING Allow the hydraulic system to cool...

Page 229: ...ible from the track assemblies 3 Check track shoes 5 for damage wear unevenness looseness raised sections binding or any other abnormality 4 Replace track shoes as necessary 5 Check the idler 2 track rollers 3 and top rollers 1 for wear and proper operation 6 Check the track final drives 4 for wear and proper operation Check the Track Shoe Fasteners Fig 5 100 1 0005236 1 Prepare the machine for se...

Page 230: ... sequence shown making sure the hardware and track shoe are in close contact with the link mating surfaces Check the Idler Fig 5 102 1 0004728 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Inspect the idler 1 If the idler is cracked or distorted contact a SANY dealer 0000225 4 2 1 3 Fig 5 101 ...

Page 231: ...e the machine for service See Maintenance Safety on page 2 8 2 Inspect the top rollers mounting fasteners 1 that secure the top rollers to the track frame for rust damage or looseness 3 Replace any damaged or defective fasteners and tighten any loose fasteners NOTE Use thread locking compound when tightening loose fasteners and installing new fasteners NOTE Tighten the fasteners to 399 lb ft 485 l...

Page 232: ...r 6 Measure the gap at location 1 to the top of the track shoe 7 Lay a taut string or straightedge from the rear top roller to the final drive sprocket 8 Measure the gap at location 2 to the top of the track shoe 9 Add dimensions 1 and 2 NOTE The total should be 3 4 in 76 2 101 6 mm 10 Adjust the track tension as needed 0000226 Fig 5 105 1 0000227 Fig 5 106 2 ...

Page 233: ...Increase Track Tension 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 To increase track tension add grease through the grease fitting 1 3 Slowly move the machine forward two machine lengths 4 Stop the machine and verify that the track tension now meets the requirement in Check and Adjust Track Tension on page 5 79 5 Adjust the track tension as needed 0005212 0004747 Fig 5 1...

Page 234: ...ut smoothly 6 Check track tension See Check and Adjust Track Tension on page 5 79 7 When track tension is correct turn the grease valve 2 clockwise until it is tight 8 Move the machine forward at low idle speed for a distance equivalent to the length of an unfolded track 9 Stop the machine 10 Check the track for proper tension Adjust the track tension as needed WARNING The track tension grease fit...

Page 235: ...e See Relieve Hydraulic System Pressure on page 5 63 3 Remove fasteners 1 and the final drive cover 2 4 Inspect the travel motor 3 to make sure all hoses are secured 5 Check for leaks 6 Make sure all fasteners 4 including the final drive motor mounting fasteners are present and tight 7 Replace any damaged or defective fasteners and tighten any loose fasteners NOTE Use thread locking compound when ...

Page 236: ...g and observe that the oil level is within 0 4 in 10 mm of the bottom of the plug hole 6 Add oil through the fill level plug hole as necessary until the level is within 0 4 in 10 mm of the bottom of the plug hole 7 Replace the O ring on the oil fill level plug 8 Install the oil level check plug 9 Repeat steps 3 through 8 for the final drive on the opposite side WARNING Allow the final drive to coo...

Page 237: ...ssure within the final drive 6 Remove the oil drain plug 7 Allow the oil to drain completely 8 Replace the O ring on the drain plug and install the drain plug 9 Add oil through the oil fill level hole to a point 0 4 in 10 mm below the bottom of the plug hole 10 Replace the O ring on the oil fill level plug and install the plug 11 Repeat steps 3 10 for the final drive on the opposite side WARNING A...

Page 238: ...Start the engine 5 Lift the arm off the ground 6 Rotate the upper structure 90 and shut down the engine 7 Repeat steps 2 through 6 until a full 360 rotation has been made Check the Swing Drive Oil Level Fig 5 114 1 2 0005215 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Inspect the swing drive 1 for damage 3 Remove the dipstick 2 from the swing drive and note the oil level...

Page 239: ...p Change the Swing Drive Oil Fig 5 117 0005215 1 2 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Start the engine 3 Rotate the upper structure 90 in both directions five times to warm the oil If the weather temperature is below 0 F 18 C rotate the upper structure 90 in both directions 10 times 4 Shut down the engine 5 Locate the swing drive 1 NOTICE Do not overfill This co...

Page 240: ... swing drive drain hose 8 Place an appropriately sized container under the oil drain hose See Capacities on page 5 13 9 Open the drain valve 4 and allow the oil to drain 10 Close the drain valve 11 Install the bottom cover NOTICE Dispose of drained oil in accordance with local environmental regulations Failure to do so could damage the environment Fig 5 118 3 Fig 5 119 4 ...

Page 241: ...il as necessary 17 Install and tighten the oil filler cap Check the Swing Drive Mounting Fasteners Fig 5 122 1 0005215 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Check the swing drive for missing or broken mounting fasteners 1 3 Tighten or replace loose or missing fasteners NOTICE Dispose of drained oil in accordance with local environmental regulations Failure to do so...

Page 242: ...s completed NOTE Contact a SANY dealer if any fasteners are missing Tighten fasteners to a torque of 879 lb ft to 1073 lb ft 1176 N m to 1470 N m Check the Swing Grease Bath Level Fig 5 124 1 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Remove the inspection fill cover 1 3 Insert a ruler into the grease through the inspection filler hole 4 Check the grease level NOTE The ...

Page 243: ...it to send the sample for testing Collect an Engine Oil Sample Fig 5 125 1 0005195 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Start the engine and operate the machine until all systems reach normal operating temperature 3 Shut down the engine and open the engine compartment door See Opening the Engine Compartment Door on page 4 11 4 Clean the area around the engine oil ...

Page 244: ...Follow the instructions included with the sample kit to send the sample for testing Collect a Final Drive Oil Sample 1 Start the engine and operate the machine until all systems reach normal operating temperature 2 Park the machine on a flat level surface placing the oil drain plug 2 on the final drive cover at the bottom and the oil level check plug 1 parallel with the ground 3 Prepare the machin...

Page 245: ...ample for testing Collect a Swing Drive Oil Sample 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Start the engine and operate the machine until all systems reach normal operating temperatures 3 Shut down the engine 4 Remove the dipstick 1 from the swing drive 5 Insert the sample tube into the swing drive dipstick tube 6 Collect a sample of swing drive oil 7 Remove the samp...

Page 246: ...ry 8 hours within the initial 50 service hours If the lubricated location produces abnormal noise additional lubrication is required besides regular maintenance More frequent lubrication is required when the machine is operated with heavy optional equipment e g a hydraulic breaker After operating in water grease the machine to expel any water from the lubrication points ...

Page 247: ... excess grease Boom Cylinder Base Ends Fig 5 130 1 0005218 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the two boom cylinder head end pin grease fittings 2 NOTE Left side boom cylinder is shown right side boom cylinder is similar Swing Bearing Fittings Fig 5 131 2 0005214 1 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the swing bea...

Page 248: ...Safety on page 2 8 2 Grease the swing gear fitting 1 Boom Pins Fig 5 133 0005216 1 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the two boom pin grease fittings 1 Boom Cylinder Rod End Fig 5 134 0005216 1 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the two boom cylinder rod end pin grease fittings 2 ...

Page 249: ...ANCE SPECIFICATIONS OPTIONAL EQUIPMENT Arm Cylinder Head End Fig 5 135 0005216 1 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the arm cylinder head end pin grease fitting 1 Arm Cylinder Rod End Fig 5 136 0005353 1 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the arm cylinder rod end grease fitting 1 ...

Page 250: ...ig 5 137 0005353 1 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the arm to boom pin grease fitting 1 Bucket Cylinder Head End Fig 5 138 0005353 1 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the bucket cylinder head end grease fitting 1 ...

Page 251: ...OPTIONAL EQUIPMENT Bucket Linkages Fig 5 139 0005252 3 2 1 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease the H link grease fittings 1 3 Grease the bucket linkage grease fitting 2 4 Grease the H link grease fitting 3 Bucket Fig 5 140 0005252 1 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Grease both bucket pin grease fittings 1 ...

Page 252: ...page 2 8 2 Open the appropriate access or compartment doors See Doors Panels Hatch and Filler Caps on page 4 6 3 Turn the battery disconnect switch to the OFF position See Battery Disconnect Switch on page 3 19 4 Grease the two cab door hinges 1 until grease comes out of the hinge 5 Wipe off excess grease 6 Apply lubricating silicone to the windshield slide rails 2 on both sides of the cab door ce...

Page 253: ...ose fasteners 4 Remove any tools lubricants or debris from the steps 2 Never allow loose items to remain on the machine 5 Clean the grab handles and steps Check Doors and Locks 1 Check the cab door all access doors and locks to make sure they close and lock properly 2 Repair or replace any damaged cab door access door or lock with SANY approved parts Check the Decals All safety decals must be visi...

Page 254: ...ve wear Repair or replace damaged or worn items with SANY approved parts Inspect Windshield Wiper and Washer Nozzle Fig 5 144 1 2 3 4 0003692 1 Prepare the machine for service See Maintenance Safety on page 2 8 2 Check the washer fluid level inside the windshield washer reservoir See Check the Windshield Washer Fluid and Windshield Wiper on page 5 30 3 Check the operation of the windshield washer ...

Page 255: ...ls to the neutral position Keep the bottom of the bucket level on a wooden block 1 4 Remove the roll pins 2 and worn bucket teeth 3 WARNING Unexpected machine movement can be dangerous when replacing the bucket teeth Place the bucket on a stable work surface Shut down the engine and lock out the control levers Roll pins may eject with extreme force when removed Do not allow anyone to stand in fron...

Page 256: ...Maintenance SY365C LC Excavator OMM 5 104 Operation and Maintenance Manual 0420 SANY 5 Install new bucket teeth 4 and roll pins 5 in the reverse order of removal Fig 5 147 0002352 5 4 ...

Page 257: ... and Maintenance Manual 0420 6 1 TABLE OF CONTENTS INTRODUCTION SAFETY MACHINE CONTROLS MACHINE OPERATION MAINTENANCE SPECIFICATIONS OPTIONAL EQUIPMENT Specifications Machine Dimensions 6 2 Operating Ranges 6 4 Technical Specifications 6 6 Lift Chart 6 7 ...

Page 258: ...Specifications SY365C LC Excavator OMM 6 2 Operation and Maintenance Manual 0420 SANY MACHINE DIMENSIONS Fig 6 1 0005180 1 2 3 4 5 6 7 8 9 10 11 ...

Page 259: ...s 10 ft 10 in 3 10 m 3 Track length on ground 13 ft 7 in 4 18 m 4 Track length 16 ft 7 in 5 04 m 5 Upper width 9 ft 11 in 2 98 m 6 Transport height 11 ft 10 in 3 37 m 7 Track shoe width standard 2 ft 7 in 800 mm 8 Track gauge 8 ft 6 in 2 59 m 9 Transport width 11 ft 1 in 3 39 m 10 Minimum ground clearance 1 ft 10 in 550 mm 11 Cab height 10 ft 4 in 3 14 m Boom length 21 ft 3 in 6 47 m Arm length 10...

Page 260: ...Specifications SY365C LC Excavator OMM 6 4 Operation and Maintenance Manual 0420 SANY OPERATING RANGES 5 Fig 6 2 0005181 1 2 6 4 3 ...

Page 261: ...PERATION MAINTENANCE SPECIFICATIONS OPTIONAL EQUIPMENT Item Description Dimensions 1 Maximum digging height 32 ft 3 in 9 82 m 2 Maximum dumping height 23 ft 5 in 7 15 m 3 Minimum swing radius 14 ft 7 in 4 45 m 4 Maximum digging reach 36 ft 5 in 11 09 m 5 Maximum vertical wall digging depth 21 ft 3 in 6 48 m 6 Maximum digging depth 23 ft 11 in 7 29 m ...

Page 262: ... gal 340 0 L Cooling system capacity 12 7 gal 48 0 L Engine oil capacity 7 7 gal 29 0 L Ground pressure 7 1 psi 48 7 kPa Boom length 21 ft 3 in 6 47 m Stick arm length 109 ft 5 in 3 17 m Grade capability maximum 35 Main hydraulic pump Axial piston with variable displacement Main hydraulic pump operating flow maximum 195 5 gpm 740 0 Lpm Main hydraulic pump operating pressure maximum 4975 psi 34 3 M...

Page 263: ...8 ft 6 0 m 13 411 6 083 13 411 6 083 12 732 5 775 12 507 5 673 12 500 5 670 12 434 5 640 15 ft 4 5 m 13 761 6 242 13 761 6 242 12 870 5 838 12 527 5 682 12 489 5 665 11 045 5 010 10 ft 3 0 m 20 853 9 459 20 853 9 459 17 319 7 856 16 539 7 502 6 724 14 824 11 872 5 385 13 494 6 121 10 187 4 621 5 ft 1 5 m 25 822 11 713 23 885 10 834 19 555 8 870 15 692 7 118 7 037 15 514 11 444 5 191 13 115 5 949 9...

Page 264: ...Specifications SY365C LC Excavator OMM 6 8 Operation and Maintenance Manual 0420 SANY This Page Intentionally Left Blank ...

Page 265: ...Equipment Optional Equipment Selection 7 2 Read Equipment Instructions 7 2 Installation and Removal Precautions 7 2 Equipment Operation Precautions 7 3 Optional Equipment System Functions 7 4 Equipment Controls 7 4 Stop Valves 7 4 Return Flow Selector Valve 7 5 Monitor Tool Selection 7 5 Install Optional Equipment 7 6 Remove Optional Equipment 7 7 Optional Equipment Controls 7 8 Breaker Control 7 ...

Page 266: ...ifications for maximum flow and pressure of optional equipment If the optional equipment manual is missing or damaged contact the manufacturer of the optional equipment to obtain a replacement INSTALLATION AND REMOVAL PRECAUTIONS Follow the instructions in this manual and in the optional equipment manual Remove and install equipment only on a firm level surface Use an appropriate lifting device wh...

Page 267: ...ipment since the machine s center of gravity and working range may change Make sure the machine is well balanced Maintain a safe distance from all surrounding barriers during machine operation To prevent the machine from tipping over never swing lower or stop the machine suddenly Install front guard on the machine as necessary per the nature of the optional equipment NOTICE The following precautio...

Page 268: ... base in the center of the machine Stop Valves Fig 7 2 0005331 1 2 3 Stop valves stop or allow the flow of hydraulic oil In the on position 1 the stop valve is rotated counterclockwise until it contacts the stop 3 The on position is shown This allows hydraulic oil to flow to the equipment In the off position 2 the stop valve is rotated clockwise until it contacts the stop 3 This prevents hydraulic...

Page 269: ...wo way flow equipment The return flow selector valve 1 has a one way 2 or two way 3 position for operating optional equipment It is on the side of the fuel tank NOTE Check the work tool operator manual for hydraulic flow rate information Monitor Tool Selection Use the Tool Select screen to specify the work tool attached to the machine and if needed adjust the hydraulic oil flow for the tool See To...

Page 270: ...ector Valve on page 7 5 NOTE A variety of optional one way and two way flow equipment is available for use on this machine A hydraulic breaker is an example of one way flow equipment A bucket thumb or shear are examples of two way flow equipment 8 Check hydraulic oil level and add oil if necessary See Check the Hydraulic Oil Level on page 5 29 9 Select the correct operating mode from the monitor S...

Page 271: ...he manufacturer s instructions 7 Adjust the return flow selector valve as necessary See Return Flow Selector Valve on page 7 5 8 Select the correct operating mode from the monitor See Tool Select Screen on page 3 47 9 Check the hydraulic oil level See Check the Hydraulic Oil Level on page 5 29 WARNING Do not release equipment unless it is on the ground or on a solid supportive surface Block or sup...

Page 272: ... is used to control hydraulic flow in the lines Breaker Control 1 2 Fig 7 6 0005259 Press the upper part of the rocker switch 1 on the right joystick to send flow down the right side of the arm Press the lower part of the rocker switch 2 on the right joystick to send flow down the left side of the arm WARNING Do not operate the joystick control buttons when you are not operating the attachments Ac...

Page 273: ...CATIONS OPTIONAL EQUIPMENT Shear Control Fig 7 7 0005259 1 2 Press the upper part of the control switch 1 on the right joystick to open the shear Press the lower part of the control switch 2 to close the shear Press the left button 3 on the left joystick to swing the shear to the left Press the right button 4 on the left joystick to swing the shear to the right Fig 7 8 0005230 3 4 ...

Page 274: ...Optional Equipment SY365C LC Excavator OMM 7 10 Operation and Maintenance Manual 0420 SANY This Page Intentionally Left Blank ...

Page 275: ...Page Intentionally Blank ...

Page 276: ... Part Number SSY005080403 318 Cooper Circle Peachtree City Georgia 30269 www sanyamerica com find a dealer Sales E mail sales sanyamerica com Service E mail service sanyamerica com Service Hotline 470 552 SANY 7269 sanyamerica com ...

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