SAMES KREMLIN 910030034 User Manual Download

Page: 1 / 46

Index revision : B - September 2020

7132

User manual

SAMES KREMLIN

SAS -

13, Chemin de Malacher - 38240 MEYLAN - FRANCE

Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com

Inogun M

Summary of Contents for 910030034

Page 1: ...Index revision B September 2020 1 7132 User manual SAMES KREMLIN SAS 13 Chemin de Malacher 38240 MEYLAN FRANCE Tel 33 0 4 76 41 60 60 www sames kremlin com Inogun M...

Page 2: ...rs training courses in the operation and maintenance of your equipment A catalogue is available on request Choose from a wide range of courses to acquire the skills or knowledge that is required to ma...

Page 3: ...ctions 16 5 Gun description 17 5 1 Functions available from the gun 17 6 Startup 18 6 1 Tools 18 6 2 Installation 18 7 Maintenance 19 7 1 Summary table of maintenance operations 19 7 2 Preventive main...

Page 4: ...35 9 2 Barrel assembly 37 9 3 Handle assembly 38 9 4 Electrode supports 39 9 4 1 Flat spray 39 9 4 2 Optional Extended flat spray nozzle 40 9 4 3 Round spray 41 9 4 4 Option Extended round spray nozzl...

Page 5: ...ating manuals define the configuration of the certified equipment 1 2 Marking The Inogun M gun is classified as type A P according to EN50050 2 Marking of the gun The X sign behind the EU type examina...

Page 6: ...spray gun P N 910030034 12 High Voltage Unit P N 910024679 Electrode support P N 910027640 Low voltage cable 12 m P N 910029182 Inogun M spray gun P N 910030034 18 High Voltage Unit P N 910024679 Ele...

Page 7: ...and understood the user manuals for any peripheral electrical equipment present in the powdering area 1 4 Warnings CAUTION It is imperative that anyone wearing a pacemaker does not use the equipment...

Page 8: ...than or equal to 1 MW measurement voltage of at least 500V or 1000V 6 2 2 4 in Standard EN 50050 2 This must be checked regularly 6 All conductive structures such as floors powder spray station walls...

Page 9: ...r devices likely to produce sparks It is also forbidden to store flammable products or recipients that have contained them in the vicinity of the booth The surrounding area must be kept clear and clea...

Page 10: ...m is switched on If the ventilation is switched off toxic substances or dust may remain in the spray booth and cause a risk of fire poisoning or irritation 1 6 2 O ring seals Use the seals recommended...

Page 11: ...MES KREMLIN or a SAMES KREMLIN con trol system modified by a third party without written permission from an authorized SAMES KREMLIN technical agent accidents such as collision with external objects o...

Page 12: ...itute a manual powder coating equipment This new gun integrates a dual control by the and keys located on the rear keyboard Powder flow when simultaneously pressing the trigger and the keyboard The cu...

Page 13: ...an installation with Inogun M and Inobox Synoptic of an installation with Inogun M and Inocontroller Inogun M Powder suction Air supply Fluidisation Supply Vibrator Power Inogun M Module of network co...

Page 14: ...Index revision B September 2020 14 7132 3 Characteristics 3 1 Dimensions mm mm inches A 271 10 67 B 339 13 35 C 50 1 97 0 DES07478 A B C...

Page 15: ...he warranty may not be applied Inogun M spray gun Ambient temperature during operations 0 to 40 C Maximum operating altitude 2000 m Weight of the gun without cable and hose 549 g Maximum output voltag...

Page 16: ...1 HVU1 Primary 2 Trigger 1 Trigger 3 HVU 2 Primary 2 HVU2 Primary 4 Anode LED 2 Anode LED 5 Ground 4 Ground 6 Button 3 Button 7 I HVU return 3 I HVU return 8 Button 5 Button 9 10k resistor 10 HVU 1 Pr...

Page 17: ...delivers up to 100 kV and 110 A By pulling the gun trigger the power supply and electrical charging of the powder is triggered 5 1 Functions available from the gun use the and keys to adjust Powder f...

Page 18: ...orque wrench Open end wrench 15 mm Multigrip pliers 6 2 Installation The Inogun M gun is installed either on the different types of cart vibrating table tank or penetrant testing or on a manual statio...

Page 19: ...passage of powder depends on the nature of the powder and the operating conditions Therefore the frequency of the interview indicated in the procedures below is only indicative As the SAMES KREMLIN e...

Page 20: ...e 1 4 page 7 7 2 1 Procedure A1 Spray gun cleaning WARNING All cleaning operations should only be carried out with compressed air expanded to a maximum pressure of 2 5 bar a cloth or possibly a brush...

Page 21: ...e support Step 3 Clean the electrode support with compressed air and also the deflector Make sure that there is no accumulation of powder Step 4 Clean the powder passage duct by blowing with compresse...

Page 22: ...7 3 1 Procedure B1 Replacement of fixing hook Step 1 Unscrew the 2 screws at the back of the gun Step 2 Slide the hook towards the front of the gun For reassembly Fit the new hook slide it in until it...

Page 23: ...punch D 1 8 mm pull the trig ger pin out of the trigger in the handle Remove the trigger Be careful not to lose the spring Replacing the trigger The pin must be cor rectly centered 1 Place the spring...

Page 24: ...ex revision B September 2020 24 7132 4 Push it in with the pin punch it must be correctly centred and don t go out either way 5 Check that the trigger is working properly without hard points and or no...

Page 25: ...ly Disassembly barrel handle Step 1 Unscrew the 4 screws at the back of the gun Step 2 Separate the handle from the barrel by simultaneously making small horizontal and vertical movements Step 3 Disco...

Page 26: ...litate its reas sembly 2 Insert the powder duct connect the HVU and place the connector under the HVU make sure that the wires loop over the connectors 3 Place the barrel against the handle starting w...

Page 27: ...rel Replace the HVU apply a light coat of die lectric grease P N H1GSYN037 to the seal of the new HVU Position the HVU in the gun and push it to the stop Place a plug with a layer of dielectric grease...

Page 28: ...river extract the air connector from the barrel Step 2 Using the tool P N 240000301 remove the o rings of the air connector one by one Step 3 Replacement Manually install new o rings on the air connec...

Page 29: ...ep 2 Reassembly 1 Clean the inside of the powder duct with compressed air 2 Check the condition of the seal and the powder duct change them if neces sary 3 Insert the duct from the top of the han dle...

Page 30: ...placement of low voltage cable Step 1 Push the 2 bolts so that the powder hose can be unlocked and removed Step 2 Remove the air hose Step 3 Loosen the 3 screws Step 4 Remove the base plate from the h...

Page 31: ...owder duct 2 Insert the powder duct into the handle making sure not to pinch the wires 3 Connect the blue connector 2 connecting the control box 4 Position the base plate on the handle Push the powder...

Page 32: ...of control box By having previously followed steps 1 to 4 of pro cedure D2 see 7 3 7 page 30 Step 1 Unscrew the 5 screws take the hou sing out of its housing Step 2 Using the tool P N 240000301 push...

Page 33: ...t into its housing with the wires facing down as far as they will go 3 Place the wires on the opposite side of the air channel 4 Place the control box at the bottom of the handle 5 Screw then tighten...

Page 34: ...ean the powder hose with com pressed air Wear and tear clogging of the powder pump Refer to the powder pump instruc tion manual Powder does not adhere to the part No high voltage Bad connection of the...

Page 35: ...Index revision B September 2020 35 7132 9 Spare parts list 9 1 Inogun M spray gun DES07630 1 2 5 3 6 7 10 11 12 18 15 17 16 19 20 13 14 8 4 9...

Page 36: ...rrel assembly see 9 2 page 37 1 1 3 8 910028157 HV contact with o ring 1 1 2 9 J2FTDF027 O ring included in item 8 1 1 1 10 910027640 Electrode support see 9 4 1 page 39 1 1 1 11 900016321 Medium flat...

Page 37: ...e maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Item Part Number Description Qty Unit of sale Maintenance level for spare parts 910029992 Barrel assembly 1 1 3 1 910029993...

Page 38: ...Level 2 Corrective maintenance Level 3 Exceptional maintenance Item Part Number Description Qty Unit of sale Maintenance level for spare parts 910029996 Handle assembly 1 1 3 1 1408849 Spring of trig...

Page 39: ...3 Exceptional maintenance Item Part Number Description Qty Unit of sale Maintenance level for spare parts 1 900016321 Medium flat spray deflector 1 1 1 900019952 Narrow flat spray deflector option 1...

Page 40: ...ription Qty Unit of sale Maintenance level for spare parts 910028485 Extended flat spray nozzle length 150 mm 1 1 3 910028486 Extended flat spray nozzle length 300 mm 1 1 3 1 900018745 Extended nozzle...

Page 41: ...level for spare parts 1 1409259 Round spray deflector Dia 16 mm white 1 1 1 900008026 HD Round spray deflector Dia 16 mm Option 1 1 1411500 Round spray deflector Dia 12 mm white Option 1 1 1409260 Rou...

Page 42: ...030942 Extended round spray nozzle length 450 mm 1 1 1 910029099 Extended round spray nozzle length 600 mm 1 1 1 1 900018745 Extended nozzle nut 1 1 3 2 1409259 Round spray deflector Dia 16 mm white 1...

Page 43: ...maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Item Part Number Description Qty Unit of sale Maintenance level for spare parts 160000148 5 m air filter 1 1 1 F6RLCS204 Male...

Page 44: ...Description Modification locating A July 2020 First issue B Sept 2020 Addition of the dual control of the gun modifi cation of the tightening torques addition of spare parts o rings modification of il...

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