Safety Link Classic Tuff-Post Concrete Lifeline Installation Handbook Download

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Safety

Link

is an innovative

anchor company achieving
success and keeping you safe
whilst working at heights.

INSTALLATION HANDBOOK

CLASSIC TUFF-POST CONCRETE LIFELINE

- Square Post -

Read entire handbook before installing Safety

Link

products. All products must be installed in accordance

with Safety

Link

’s installation handbook, using only products supplied by Safety

Link

Pty Ltd. Failure to

follow all warnings and instructions may result in serious injury or death.

Asia-Pacific/The Americas

+61 2 4964 1068 | [email protected]

Europe/Africa/Middle East

+33 6 1949 3867 | [email protected]

Northern Europe

+44 7599 508290 | [email protected]

www.safetylink.com

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Summary of Contents for Classic Tuff-Post Concrete Lifeline

Page 1: ...SafetyLink s installation handbook using only products supplied by SafetyLink Pty Ltd Failure to follow all warnings and instructions may result in serious injury or death Asia Pacific The Americas 61...

Page 2: ...OST 11 LIFELINE SYSTEM INFORMATION 12 INSTALLATION CABLE TENSIONERS TERMINATION FITTINGS 12 TIGHTENING ASSEMBLY TORQUE SETTINGS FOR SWAGELESS TERMINALS 12 APPENDIX A SWAGELESS SWAGED FITTINGS INSTALLA...

Page 3: ...ponents use nickel anti seize or similar boundary layer lubricant Recommended waterproofing for roof tiles Sika Flex Co Polymer Sealant Recommended waterproofing for metal roof Silicone Sealant Neutra...

Page 4: ...check the 16mm bolt securing the FrogLine Base to the Tuff Post for rigidity and tightness If the Bolt can turn in the anticlockwise direction it will require attention Visually inspect the attachment...

Page 5: ...on by replacement for a period of 1 one year from the date of shipment This limited warranty applies provided that a defects have arisen solely from faulty materials or workmanship b the Products have...

Page 6: ...316 SS 1 TUFF POST300 TUFF POST 300mm 316 SS 1 CON M12x160 Anchor Rod M12X160 M12 Nut M12 Spring Washer M12 Washer 316 SS 4 TUFF POST INTERMEDIATE EXT ANCHOR PRODUCT CODE STAT FROGTUFF008C 300 PRODUC...

Page 7: ...316 SS 1 TUFF POST600 TUFF POST 600mm 316 SS 1 CON M16x160 Anchor Rod M16x160 M12 Nut M12 Spring Washer M12 Washer 316 SS 4 TUFF POST INTERMEDIATE EXT ANCHOR PRODUCT CODE STAT FROGTUFF008C 600 PRODUC...

Page 8: ...0mm Minimum concrete grade MPA32 Minimum anchor rod embedment 115mm Recommended chemical anchor Fischer FIS V as per Fischer Product Supplement Data sheets If any doubt exists with the strength of the...

Page 9: ...sts is embedded in the concrete and chemical adhesive gel Remove any chemical adhesive gel that has been displaced from the anchor hole during installation Allow chemical adhesive gel to cure to full...

Page 10: ...ssment STEP 3 Mark drill bit or set drill depth to 120mm this enables easy detection of correct length STEP 4 Drill a 14mm or 18mm hole into the concrete minimum 115mm embedment into structure concret...

Page 11: ...TINGS Note It is always recommended to install at least one intermediate in overhead lifeline system when SRL s are used FITTING THE HEIGHT SAFETY SYSTEM TO THE TUFF POST FOLLOW BELOW STEPS FOR END IN...

Page 12: ...manual maximum distance between End Intermediate and Corner Anchors is 10 metres 4 Connect Swaged Swageless Tensioner with Tension Indicator to FrogLine End Anchor top connection point Do not attach T...

Page 13: ...ace between the jaws 3 Place the brass pressure ring on the end of the cable Make sure that the distance from the pressure ring to the end of the cable is 5 8mm 4 Slide the jaw housing over the jaws 5...

Page 14: ...1x19 7x19 and 7x7 cable The measurement should be taken with Vernier Callipers to ensure accuracy If your measurements are outside the acceptable tolerance range this can be a sign of either a loss of...

Page 15: ...own below image Load anchorage point to 7 5kN refer pull test device instructions Ensure energy absorbing regions of the anchor system are not loaded during this test Check concrete and chemical adhes...

Page 16: ...ption MAKE SURE YOU ARE SAFE AT ALL TIMES WHILST ATTACHING OR DETACHING FROM THE FROGLINE LIFELINE SYSTEM A FALL RESCUE PLAN SHOULD BE DEVELOPED PRIOR TO USING SAFETYLINK EQUIPMENT ENSURE YOU USE THE...

Page 17: ...300 01 Injection Mortar FIS V Cartridge 300ml 1 CON CHEM FISMR Static Mixer FIS MR 2 FIS V 300T INJECTION MORTAR APPLICATION ANCHOR DIAMETER mm DRILL HOLE DIAMETER mm DRILL HOLE DEPTH mm MORTAR FIXING...

Page 18: ...must only be installed and used by competent people with relevant current height safety qualifications SAFETYLINK HEIGHT SAFETY SYSTEMS MUST ONLY BE INSTALLED AS PER OUR INSTALLATION GUIDES TO STRUCTU...

Page 19: ...owing complete access to your roof Detailed comprehensive documentation provided e g installation guides testing results product sheets should be provided SafetyLink can also provide you with a qualif...

Page 20: ...FALL OR SHOWS A DEFECT Any piece of equipment including both personal and permanently installed items which has been used to arrest a fall or which shows any defect during operator or periodic inspect...

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