Rustibus 040-X3000 Operation Manual Download | Manualshive

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040-X3000

Rustibus® X400 AiR

Ex Certified

OPERAtiON MANuAL

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Summary of Contents for 040-X3000

Page 1: ...040 X3000 Rustibus X400 AIR Ex Certified OPERATION MANUAL ...

Page 2: ...e Shipping Services AS Bekkjarviksundet 1 N 5397 BEKKJARVIK NORWAY The authorised representative In the EEA Rustibus N V Noordersingel 7 B 2140 ANTWERP BELGIUM Hereby declares that the Products specified Rustibus de scaling machines series 040 X3000 Are produced in accordance to the requirements in and regulations on machinery Best No 522 which transpose the community legislation on machinery amen...

Page 3: ...ey re not genuine spares Use only the best don t settle for less How to recognise Genuine Spares GENUINE SPARE PARTS are marked with either RUSTIBUS PATENTED fig 1 or GENUINE RUSTIBUS PARTS fig 2 If they are not there they re not GENUINE PARTS Use only the best don t settle for less RUSTIBUS Genuine Rustibus parts only fig 1 fig 1 fig 1 fig 2 Machine may vary from pictures ...

Page 4: ...nformation ANSI Z535 5 1997 Definitions IMPORTANT The safeguards and instructions in this manual cannot cover all possible conditions and situations which may occur As we cannot control the correct mounting usage and utilization of this product we can not be responsible or liable for any injuries damages losses or costs which result from using our products in any way Do not attempt to operate this...

Page 5: ...CH AS TITANIUM AND MAGNESIUM Never attempt to de scale an area when its mechanical integrity is in doubt according to ASME API specifications or other applicable codes and standards CAUTION Never install remove or perform any maintenance on the Rustibus de scaling machine when the air supply is connected ALWAYS lift up machine push down the handle in order for the chain drum to rotate freely when ...

Page 6: ... with and aluminium contend greater than 10 of its dry film thichkness Shall not be used on light metals such as titanium and magnesium Maximum work pressure of 8 bar The equipment must be properly earthed grounded before use Only original Rustibus replacement spare parts are to be used Check the area surface for potentially explosive oils acids gases vapors or radiation Before operation the area ...

Page 7: ...ACHINE ON A PAINT SYSTEM THAT IS OUTSIDE OR IN BREACH OF THE VESSELS CLASS RULES IS DEEMED A MISUSE OF THE EQUIPMENT THIS MACHINE MUST NOT BE USED BE USED ON PAINT SYSTEMS WITH AN ALUMINIUM CONTENT GREATER THAN 10 OF ITS DRY FILM THICKNESS AS THIS WILL BE A MISUSE OF THE EQUIPMENT FOR THE SAKE OF SAFETY AND TO REMOVE THE RISK OF STATIC DISCHARGE ALL PLASTIC AND RUBBER ITEMS ON THIS MACHINE ARE MAD...

Page 8: ...UM USE OF MACHINE ON AREAS THAT ARE PAINTED WITH A PAINT SYSTEM THAT DOES NOT COMPLY WITH THE SPECIFICATIONS AND GUIDELINES AS SPECIFIED BY THE VESSELS INSTALLATIONS CLASSIFICATION SOECITY AND CLASS USE OF MACHINE ON PAINT SYSTEMS WITH ALUMINIUM CONTENT GREATER THAN 10 USE OF MACHINE ON HEAVIERLY RUSTED STEEL PAINTED OVER WITH HIGH ALUMINIUM CONTENT PAINT USE OF NON GENUINE RUSTIBUS SPARES ON ANY ...

Page 9: ...afety first when operating machine BEFORE STARTING THE OPERATION Congratulations on your new Rustibus de scaling machine In order to ensure your full benefit and safety of operation we recommend you to read this operation manual carefully before starting Always lift up machine in order for chain drum to rotate freely when starting the machine i Make sure all safety measurements are being considere...

Page 10: ...yway that may effect its EX ATEX compliance Confirm the correct air pressure before connecting hose supply Check oil level container and fill with air tool oil as required Only fill to 75 The Chain drum is rotating at high RPM show outmost care when connecting Air hose and when operating machine ALWAYS THINK SAFETY FIRST Connect your machine to its power source Make sure the air hose is properly c...

Page 11: ...machine tool should be carried out in an area environment that is safe free from potentially explosive oils acids gases vapors or radiation Only conduct maintenance on your machine in an area that is safe to do so ALL SPARE PARTS INTENDED FOR USE ON THIS RUSTIBUS MACHINE MUST BE GENUINE RUSTIBUS SPARES TO MAINTAIN THE ATEX Ex CERTIFICATIONS USE OF NON GENUINE RUSTIBUS SPARES WILL BE CONSIDERED A M...

Page 12: ...roduct or system components Make sure that the relevant system part is not under voltage or pressure before you assemble the product Protect the system against being switched on Regularly check the oil level and refill if the oil has reached the bottom edge of the largewindow a Proceed as follows 1 Remove the reservoir from the maintenance device 2 Fill the reservoir with the specified oil see Tec...

Page 13: ... filled with 0 1 litres of lube oil to ensure functionality upon next time of use Fill the oil into the T pipe 040 4021 by removing the cap 040 4020 Gently rotate the scaling head 2 3 times to make sure the oil lubricates the air motor See spare part drawing for further details CAUTION Disconnect the air pressure hose when maintenance or service is to be carried out on the machine Removing the Lub...

Page 14: ...t lubricated For non incorporated air filtration systems ensure the machine is connected to a system comprising the following points 1 Air moisture filter separation unit 2 Air pressure regulation unit 3 Air lubrication unit 4 Shut off valve 5 Use of the correct hose dimension 6 Regular check and refilling of air tool oil for correct lubrication 7 Correctly dimensioned connections and safety featu...

Page 15: ...ssured air and collect water in filter tank The water must be drained from the air filter tank when required Empty the tank by pushing the knob sideways at the tank bottom If the oil tank air filter is to be dismantled unscrew the black cover in front of the lubricator air filter before being able to remove the tank When the Rustibus 400 Air is stowed away after use it should be filled with 0 1 li...

Page 16: ...e Connections there are holes to allow you to attach a safety pin through both sections Holes for Safety pin Safety pin HIGHLY RECOMMENDED It is also HIGHLY RECOMMENDED that you use a safety line wire between the two hose connections Machine may vary from pictures ...

Page 17: ...rum This Chain Drum is designed for one time use only and does not require any spares replacement Simply use the Chain Drum until it is completely destroyed and then replace it with a new one This makes the Rustibus X400 fast and efficient If one of the pins on the Disposable Chain Drums should brake it might create an unbalance in the rotation To calibrate repair the balance the pin opposite to t...

Page 18: ...s the efficiency of the vacuum system when used on the machine The cover is held in place at three points marked A B C and swings open to allow access When replacing the chain drum or wire brush it is only necessary to remove bolts A B As bolt C functions as the hinge and therefore does not need removal A A B B C C Genuine Rustibus parts only Machine may vary from pictures ...

Page 19: ...ain Drums 040 0156 check and tighten bolts on adaptor first and put the chain drum on Then ad bolt and screw 040 0154 on top of chain drum and adaptor and tighten ITEM NUMBERS 040 0154 WASHER BOLT FOR ADAPTER 040 0156 DISPOSABLE CHAIN DRUM 040 0157 ADAPTER INCL WASHER BOLT 040 0154 040 0156 040 0157 Genuine Rustibus parts only Machine may vary from pictures ...

Page 20: ...Spare part list Rustibus X400 AIR 040 X0010 040 X0013 040 0012 040 0202 040 0158 Genuine Rustibus parts only Machine may vary from pictures 040 4026 040 X0014 ...

Page 21: ...008 040 4007 040 4008 040 4020 040 4008 040 4021 040 X4001 040 4022 040 4008 040 X4005 1 040 4008 040 4007 040 4008 040 4008 040 X4003 1 040 X4002 040 4012 040 4008 040 X4004 1 040 4008 040 4009 1 040 4010 1 Genuine Rustibus parts only Machine may vary from pictures 040 4016 1 ...

Page 22: ...040 X4004 1 HOSE HANDLE incl Hose fitting PCS 040 X4005 1 HOSE MOTOR incl Hose fitting PCS 040 4007 ELBOW BRASS 1 2 PCS 040 4008 ANS NIPPLE BRASS PCS 040 4009 1 AIR FILTER 400 PCS 040 4010 1 LUBRICATOR 400 PCS 040 4011 BRACKET 2 PCS SET 040 4012 VALVE 1 2 PCS 040 4016 1 AIR REGULATOR 400 PCS 040 4017 ORIFICE WHITE PCS 040 4018 EXHAUST BOX 1 2 PCS 040 4020 CAP BRASS PCS 040 4021 T PIPE BRASS PCS 04...

Page 23: ...DY GASKET 2 PCS SET 040 4180 BODY PCS 040 4190 KEY PCS 040 4200 ROTOR ASSEMBLY PCS 040 4210 PUSH PIN 2 PCS SET 040 4220 SPRING VANE 4 PCS SET 040 4230 VANE 4 PCS SET 040 4240 DEAD END PLATE PCS 040 4250 DEAD END BEARING SET 040 4260 END CAP GASKET SET 040 4270 DEAD END CAP PCS Genuine Rustibus parts only Machine may vary from pictures ...

Page 24: ... right into the very foundation of the machine itself Its vacuum port has been designed to be easy to use and not get in the way or hinder the operation of the machine You simply plug your vacuum hose directly on to the machines vacuum port It could not be easier than that Inlet A and Outlet B Genuine Rustibus parts only A B Machine may vary from pictures ...

Page 25: ...t air pressure flow Air hose or compressor is to small Restricted exhaust Poor lubrication Air hose between machine and compressor is to long Rustibus machine runs with low torque Dirt foreign materials Internal corrosion rust Misalignment Insufficient air pressure flow Poor lubrication Jammed machine Machine reduces speed during opera tion Misalignment Restricted exhaust Jammed machine Compressor...

Page 26: ...plete Single Phase 220V 50 or 60 Hz Incl 50 M Cable 2X1 5 E 040 3000 Rustibus 400 Air Complete W Air filter Lubricator Regulator 040 X3000 Rustibus X400 Air EX Complete W Air filter Lubricator Regulator 040 5000 Rustibus 400 Complete Single Phase 110V 60Hz Incl 50 M Cable 2X1 5 E Genuine Rustibus parts only Machine may vary from pictures ...

Page 27: ...ver GENUINE Rustibus PARTS ONLY Dalseide Shipping Services cannot be held liable for any damages to Rustibus machines or per sonnel as a result of use of non genuine parts We reserve the right to refuse any claims on parts or Rustibus machinery unless it can be proven that genuine parts only have been used on Rustibus machines Dalseide Shipping Services will always seek to improve the Rustibus mac...

Page 28: ...227 2097 E mail antwerp rustibus com SINGAPORE Rustibus PTE LTD 18 Boon Lay Way 08 145 TradeHub 21 Singapore 609966 Phone 65 62 62 52 26 Fax 65 62 66 69 55 E mail singapore rustibus com HOUSTON TX Rustibus INC 2901 West Sam Houston Pkwy North Suite E 325 Houston TX 77043 USA Tel 1 832 203 7170 Fax 1 832 203 7171 E mail houston rustibus com sales rustibus com w w w r u s t i b u s c o m 30 Genuine ...

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