background image

www.royalsovereign.com

ROLL LAMINATOR 

Service Manual

Summary of Contents for RSC-820CL

Page 1: ...www royalsovereign com ROLL LAMINATOR Service Manual...

Page 2: ...1 Safety Precautions 2 Troubleshooting 3 4 Main PCB 3 5 Sub PCB 3 6 Cross Cutter 3 Replacing Parts 3 1 Right Cover 3 2 Left Cover 3 3 Rear Cover 4 Adjustments 4 1 Adjusting Take Up Shaft Speed 4 2 Adj...

Page 3: ...clothing and cause serious injury 4 Keep flammable and wet objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the u...

Page 4: ...s in the proper position and the Pressure Plate is active Figure 1 3 Film is Jammed on the Rollers a Carefully un jam the film from the rollers 63 4 Main Motor Wires are Disconnected a Ensure that the...

Page 5: ...n the rear left 2 No Power from the Outlet a Ensure there is power on the outlet check the circuit breaker 3 Defective Main Fuse a Using Multi Meter test the continuity of the Main Fuse If it fails re...

Page 6: ...6 Defective Transformer a Replace the Transformer Figure 3 6 Transformer Figure 3...

Page 7: ...d 3 1 Right Cover 1 Using Philips Screw Driver loosen the screw on the Pressure Lever Figure 1 2 Take out the four screws as shown in Figure 2 3 Disconnect control wires from the Sub PCB Figure 3 63 3...

Page 8: ...Left Cover 1 Take out four screws on the Left Cover 3 3 Rear Cover 1 Disassemble the Left and Right Covers 2 Take out the side screws one on each side Figure 5 3 Loosen eight Rear Cover screws Figure...

Page 9: ...astic supporters Figure 7 3 5 Sub PCB 1 Follow the same steps as in the Replacing the Right Cover section 3 6 Cross Cutter 1 Disassemble the nut from the frame cutter 2 Unfasten the spring from the cu...

Page 10: ...wrinkles 4 Adjustments with different thickness of substrates 3 Laminating Test Laminate samples 1 5mil 5mil films 4 Check above steps 2 through 3 with 5 spots as shown on Figure B C Front roller sho...

Page 11: ...01A SPRING CROSS CUTTER SWRH 0 3 ZWP5 1 27 MPC03006D2 SCREW PH M3 6 SUS27 1 28 NHB03024D2 NUT M3 SUS27 1 29 MBC04006D2 SCREW BH M4x6 SUS27 9 30 MBC05018D2 SCREW BH M5x18 SUS27 4 31 WSB05013D2 WASHER S...

Page 12: ...12 88 141LR4070A 3 FILM CORE SUPPORT PLATE SPCC 1 5T 12 89 147CR4003A SILICON RUBBER SILICON 7 160 HS60 6 90 MBC05030D2 SCREW BH M5x30 SUS27 38 91 021LR2008A COVER TAKE UP L ABS 2 92 140LR4021A HOLDER...

Page 13: ...4045A BRACKET LIMIT SWITCH SPCC 2 0T 1 129 36400X014B MICRO S W SAFETY COVER AC 250V 5A 50 60HZ 1 130 021LR4001A LIMIT SWITCH COVER PP 1 131 MBC03014D2 SCREW BH M3x14 SUS27 2 132 141LR4043A FRONT TABL...

Page 14: ...Frame R Frame Base Frame Roller Shaft Front Table Wire Flim Shaft 14 7 Exploded View 7 1 RSC 820CL Explored View Frame L...

Page 15: ...7 1 RSC 820CL Explode View 15...

Page 16: ...141LR4035A PLATE DU BUSH 62 124LR4009A ECCENTRIC CAM 67 141LR2032A PLATE PRESSURE L 70 141LR4136A PLATE PRESSURE LAMI 71 138LR4008A SPRING PRESSURE 73 BHE06050D2 BOLT 75 NHB06045D2 NUT 91 021LR2008A C...

Page 17: ...64 023LR4010A KNOB LEVER 65 138LR4018A SPRING LEVER 66 MBC04018D2 SCREW BH 69 MBC05010D2 SCREW BH 70 141LR4136A PLATE PRESSURE LAMI 71 138LR4008A SPRING PRESSURE 72 138LR4008B SPRING PRESSURE 74 BHE0...

Page 18: ...ART NO PART NAME 11 013LR3134A FRAME BASE 12 23300X008A CABLE GRAND 13 350LR3027D PCB MAIN ASS Y 14 23200X001A SUPPORT BRACKET PCB 15 34000S011A POWER TRANSFORMER 16 MBC04008D2 SCREW BH 55 365LR4005A...

Page 19: ...OSS CUTTER MPC03006D2 SCREW PH NHB03024D2 NUT MBC04006D2 SCREW BH 015LR3006C BAR IDLE UP 12200X016A BEARING IDLE UP 015LR2001E BAR IDLE 12200X032A DU BUSH 380CR4004A POWER CORD CUL 120LR3036D ASS Y SH...

Page 20: ...020B WIRE FUSE EU 59 381LR4052A WIRE MOTOR 60 381LR4008A WIRE MAIN 76 120LR3004J SHAFT FILM LO 84 143LR3001A SUPPORTER SHAFT LO 85 RE001000C8 E RING 86 013LR3023A 3 FILM CORE HOUSING 87 021LR3009A 3 F...

Page 21: ...olingFan AC INPUT 12v QG1 QD1 STOP CN4 YW396 06 1 2 3 4 5 6 FOOT SW SW2 VCC_5V C1 100nF 275V MKP MAIN SUB B _13V TAK_UP RELAY CNN2 YH396 03 1 2 3 SRCLK2 TAK_UP HEATER ZD1 1W15V STOP SW U101 PIC16C72 1...

Page 22: ...R TRANSFORMER 2 WIRE EMER above photo2 connect FOOT connect part RSC 820CL MAIN PCB Layout 22 1 WIRE MAIN above photo connect SUB PCB 4 WIRE MOTOR above photo4 connect DC MOTOR 3 WIRE POWER above phot...

Page 23: ...SUB PCB A WIRE MAIN connect the main pcb connect part 23 A...

Reviews: