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     ROLL LAMINATOR  

RSC-1651LS/LSH

RSC-1402HW/CW

     ROLL LAMINATOR 

Service Manual

Summary of Contents for RSC-1402HW/CW

Page 1: ...www royalsovereign com ROLL LAMINATOR RSC 1651LS LSH RSC 1402HW CW ROLL LAMINATOR Service Manual...

Page 2: ...le of Contents 1 Safety Precautions 2 Troubleshooting 2 1 Rollers Not Heating 2 2 Rollers Over Heating 3 1 Right Cover 3 2 Left Cover 3 3 Rear Cover 3 4 Main PCB 3 5 Sub PCB 3 6 Heaters 3 7 Cross Cutt...

Page 3: ...r clothing and cause serious injury 4 Keep flammable and wet objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the...

Page 4: ...Left and or Rear Covers Refer to the Replacing Parts section Follow the below steps in order 1 Disconnected Heater Wire a Check to make sure that the heater wire is connect to the Main PCB Figure 1 2...

Page 5: ...a Replace Main PCB 2 2 Rollers Over Heating RSC 1651LSH RSC 1402HW SP Only 1 The temperature sensor wire is improperly connected to the SUB PCB 2 Defective Heater Assembly 3 Main PCB is defective 1 If...

Page 6: ...llers 4 Main Motor Wires are Disconnected 5 Defective Main PCB 6 Defective Main Motor 1 Emergency Switch is are Active 2 Laser sensor detect danger a Ensure that there is nothing stop laser light from...

Page 7: ...Not Connected 5 Disconnected Main Power Wire 6 Defective Transformer 1 Main Power is Not Turned On a Turn on the power switch which is located on the rear left 2 No Power from the Outlet a Ensure ther...

Page 8: ...ires are connected to the Control Panel Sub PCB 5 Disconnected Main Power Wire a Connect the Main Power wires Figure 2 6 Defective Transformer a Replace the Transformer Figure 3 7 Main Power wires Fig...

Page 9: ...Philips Screw Driver loosen the screw on the Pressure Lever Figure 1 2 Take out the four screws as shown in Figure 2 3 Disconnect the temperature sensor RSC 1651LSH only and control wires from the Sub...

Page 10: ...3 2 Left Cover 1 Take out four screws on the Left Cover 3 3 Rear Cover 1 Disassemble the Left and Right Covers 2 Take out the side screws one on each side Figure 5 3 Loosen eight Rear Cover screws Fi...

Page 11: ...tach the main PCB from the 4 white plastic supporters Figure 7 3 5 Sub PCB 1 Follow the same steps as in the Replacing the Right Cover section 2 Disassemble ten screws showing in below picture 10 Figu...

Page 12: ...er heater bracket showning in Figure 8 3 Take out the screw and carelly push the heater to another side Figure 9 4 Carefully take out the heater from the roller Figure 10 When inserting the heater int...

Page 13: ...fasten the spring from the cutter 3 Change the cutter knob 3 8 Remote control PCB 1 Disconnect the plug from the frame base Figure 11 Figure 12 2 Disassmble five screws as shown in Figure 13 Figure 14...

Page 14: ...ilms are fed in without any wrinkles 4 Adjustments with different thickness of substrates 3 Laminating Test Laminate samples 1 5mil 5mil films 1 Using Push Pull Scale measure 4 Check above steps 2 thr...

Page 15: ...four screws on each side cover Figures 1 2 9 10 2 Remove the lever knob screw and lever Figure 3 3 Remove the rear cover by removing all 10 screws 4 top 4 bottom and 1 on each side Figure 4 5 4 Disass...

Page 16: ...SHAFT CAM S45C Cu Ni Cr X X X X X X 34 120LR4001B SHAFT TABLE S45C 10 Cu Ni Cr X X 34 1 120LR4001F SHAFT TABLE S45C 10 X X X X 35 120LR4002B SHAFT TAKE UP S45C N19 Cu Ni Cr X X 35 1 120LR4002F SHAFT...

Page 17: ...X X X X 108 381LR4008A WIRE MAIN 2464 24AWG12C X X X X X X 109 381LR4009A WIRE TAKE UP UL1007 AWG 20 X X X X X X 110 381LR4013B WIRE POWER S W EU UL1015 AWG 14 BRN BLU X X X X X X 111 381LR4020B WIRE...

Page 18: ...W W W W W B2 013LR3015A FRAME FRONTTENSION L SPCC4 5TPANTONE421U W W W W W W B3 120LR3004F SHAFT FILM LO S45CN19SNC3 W W W W B3 1 120LR3004B SHAFT FILM LO S45CN19SNC3 W W B4 12200X009A DUBUSH FLANGE1...

Page 19: ...RSC 1651LSH RSC 1651LS RSC 1402HW RSC 1402CW RSC 1401LSH RSC 1401LS P NO DATE installation mark X optional mark W CHANGING REMARK No Part No Part Name Spec 17...

Page 20: ...7 Exploded Drawing 18 B12 B15 FRONT FEEDER...

Page 21: ...06 1 2 3 4 5 6 FOOT SW SW2 VCC_5V C1 100nF 275V MKP MAIN SUB B _13V TAK_UP RELAY CNN2 YH396 03 1 2 3 SRCLK2 TAK_UP HEATER ZD1 1W15V STOP SW U101 PIC16C72 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 21...

Page 22: ...REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO SCALE DRA BY CH BY APP BY DRA DATE CH...

Page 23: ...n POWER TRANSFORMER 3 WIRE EMER above photo3 connect FOOT EMER S W 21 RSC 1651LSH RSC 1402HW MAIN PCB Layout connect part 5 WIRE MOTOR above photo5 connect DC MOTOR 4 WIRE POWER above photo4 connect F...

Page 24: ...WIRE MOTOR above photo10 connect DC MOTOR 1 WIRE MAIN above photo connect SUB PCB 5 WIRE POWER above photo6 connect FRAME L S W MAIN 22 FRAME R HEATER UP BIMETAL connect part 4 WIRE UP HEATER above ph...

Page 25: ...EATER 2 connect above photo A BIMETAL and HEATER B WIRE MAIN connect the main pcb FRAME L HEATER Layout connect part A WIRE SENSOR connect temperature sensor 23 1 WIRE UP HEATER 2 connect above photo...

Page 26: ...A WIRE T FUSE UP connect with above photo A WIRE UP HEATER Eu and HEATER only RSC 1650LSH 24 connect part connect part T FUSE A...

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