Rosewood STP ST42 Operation & Maintenance Manual Download

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Queensland Urban Utilities

Rosewood Sewage Treatment Plant

Contract No. I112-025

A084 OM Manual.docx

Revision A

25-Mar-13 Page 1

QUEENSLAND URBAN UTILITIES

Rosewood Sewage Treatment Plant

Stage 2a

A084 OPERATIONS & MAINTENANCE MANUAL

CONTRACT No. I112-025

Rosewood STP ST42 General (Operation and Maintenance Manual - Part 4:

Section 6.3 Manufacturers Manuals 6.3.33 Danfoss VLT Aquadrive 8000) Vendor Manual

QP Id: VM207

Active: 03/09/2013

Page 1 of 208

Summary of Contents for STP ST42

Page 1: ...Page 1 QUEENSLAND URBAN UTILITIES Rosewood Sewage Treatment Plant Stage 2a A084 OPERATIONS MAINTENANCE MANUAL CONTRACT No I112 025 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 1 of 208 ...

Page 2: ... DOSING SKID GRUNDFOS 10 2 1 2 SODIUM HYPOCHLORITE DOSING SKID GRUNDFOS 10 2 1 3 SCREEN EXTRACTOR CST WASTEWATER SOLUTIONS 10 2 1 4 LD300 LINEAR DECANTER PROWATER 10 2 1 5 MECHANICAL EQUIPMENT 10 2 1 6 ELECTRICAL EQUIPMENT 11 2 2 OPERATIONAL PROCEDURES 12 2 2 1 INLET WORKS 12 2 2 2 FLOW SPLITTER 12 2 2 3 SEQUENCING BATCH REACTOR SBR 13 2 2 4 RETURN ACTIVATED SLUDGE RAS PUMP STATION 15 2 2 5 CHLORI...

Page 3: ...ER UNDERGROUND CABLE ROUTING DETAILS 43 3 1 DRAWINGS REGISTER 43 3 2 AS CONSTRUCTED DRAWINGS 43 3 3 UNDERGROUND CABLE ROUTING DETAILS 43 Volume 4 INSTALLATION PRE COMMISSIONING COMMISSIONING SYSTEM TESTING TRAINING METHOD STATEMENTS Q A 144 4 1 COMMISSIONING PLAN 144 4 2 SITE ACCEPTANCE TESTING DOCUMENTATION 707 Volume 5 DESIGN REPORTS APPROPRIATE RECORDS APPENDICES 1079 5 1 DESIGN DETAILS 1079 5 ...

Page 4: ...evision No Details Date Completed By A Draft 25 10 12 Daniel Hassed B Second Draft 25 01 13 Daniel Hassed 1 0 Finalised Manual 25 03 13 Daniel Hassed Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 4 of 208 ...

Page 5: ... Pump VM190 VM191 Manufacturers Manuals Part 4 6 3 17 Amarex KRT Dry Installation Pump VM191 VM192 Manufacturers Manuals Part 4 6 3 18Watts Series 009 RPZ Assembly VM192 VM193 Manufacturers Manuals Part 4 6 3 19 Enware Emergency Shower VM193 VM194 Manufacturers Manuals Part 4 6 3 20 ABB Electromagnetic Flowmeter VM194 VM195 Manufacturers Manuals Part 4 6 3 21 Vegason 61 Level Transmitter VM195 VM1...

Page 6: ...025 A084 OM Manual docx Revision A 25 JAN 12 Page 82 6 3 33 Danfoss VLT Aquadrive 8000 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 6 of 208 ...

Page 7: ...ine supply 3 x 380 480 V 35 Technical data line supply 3 x 525 600 V 40 Fuses 43 Mechanical dimensions 45 Mechanical installation 49 IP 00 VLT 8450 8600 380 480 V 51 General information about electrical installation 52 High voltage warning 52 Grounding 52 Cables 52 Shielded armored cables 52 Extra protection with regard to indirect contact 53 RFI switch 53 High voltage test 56 Heat emission from V...

Page 8: ...1 Fill Rate parameter 230 111 Filled Setpoint parameter 231 112 Inputs and outputs 300 328 113 Analog inputs 116 Analog digital outputs 120 Relay outputs 123 Application functions 400 434 127 Sleep mode 128 PID for process control 133 PID overview 135 Feedback handling 135 Serial communication for FC protocol 142 Protocols 142 Telegram communication 142 Telegram build up under FC protocol 143 Data...

Page 9: ...n motor 180 Derating for ambient temperature 182 Switching on the input 182 Efficiency 184 Line supply interference harmonics 184 CE labelling 186 EMC test results Emission Immunity 187 EMC Immunity 189 Factory settings 191 Index 200 MG 80 A7 22 VLT is a registered Danfoss trademark 3 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss...

Page 10: ...able Frequency Drives with software version 1 5x The software version number can be seen from parameter 624 MG 80 A7 22 VLT is a registered Danfoss trademark 4 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 10 of 208 ...

Page 11: ...he motor to start The motor can then be started by means of a single start signal in group 2 A stop command given as a group 1 command results in the display indication STOP A missing stop command given as a group 2 command results in the display indication STAND BY CT Constant torque used for e g heavy solid sludge pumps and centrifuges Digital inputs The digital inputs can be used for controllin...

Page 12: ...arameter 205 Maximum reference RefMAX RefMIN The smallest value which the reference signal may have Set in parameter 204 Minimum reference RefMIN Setup There are four Setups in which it is possible to save parameter settings It is possible to change between the four parameter Setups Start disable command A stop command that belongs to group 1 of the control commands see this group Stop command See...

Page 13: ...nected and that the necessary time has passed before removing motor and line plugs 7 Please note that the AFD has more voltage inputs than L1 L2 L3 when the DC bus terminals or AUX 24 V option are used Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is commenced Warning against unintended start 1 The motor can be brought to a stop by m...

Page 14: ...st 15 minutes for VLT 8006 8062 200 240 V 15 minutes for VLT 8006 8072 380 480 V 20 minutes for VLT 8102 8352 380 480 V 15 minutes for VLT 8450 8600 380 480 V 4 minutes for VLT 8002 8006 525 600 V 15 minutes for VLT 8008 8027 525 600 V 30 minutes for VLT 8032 8300 525 600 V before touching any electrical components Also make sure that other voltage inputs have been disconnected such as external 24...

Page 15: ...description of the control card terminals Programming This section describes the control unit and the software parameters for the VLT 8000 AQUA Also included is a guide to the Quick Setup menu which allows you to get started on your application very quickly All about VLT 8000 AQUA This section gives information about status warning and error messages from the VLT 8000 AQUA Additionally information...

Page 16: ...ircuit coils Even out the intermediate circuit voltage and reduce the harmonic current feedback to the line supply 5 Intermediate circuit capacitors Even out the intermediate circuit voltage 6 Inverter Converts DC voltage into variable AC voltage with a variable frequency 7 Motor voltage Variable AC voltage 0 100 of line supply voltage 8 Control card This is where to find the computer that control...

Page 17: ...assess the system characteristics of the installation since Danfoss VLT 8000 AQUA units guarantee optimum load dependent energy consumption by the motor at all times The figure on the right illustrates the working range of the AEO function within which energy optimization is enabled If the AEO function has been selected in parameter 101 Torque characteristics this function will be constantly activ...

Page 18: ... a VLT 8000 AQUA The required setpoint e g 5 bar can be set locally in parameter 418 Setpoint 1 Assume Transmitter is scaled 0 10 Bar minimum flow is achieved at 30 Hz An increase in motor speed increases the pressure Set the following parameters Par 100 Configuration Closed loop 1 Par 201 Minimum Output Frequency 30 Hz Par 202 Maximum Output Frequency 50 Hz or 60 Hz Par 204 Minimum Reference 0 Ba...

Page 19: ...drive database Commissioning adjustable frequency drives on line Saving settings for all adjustable frequency drives Replacing a drive in a network Expanding an existing network Future developed drives will be supported MCT 10 Set up Software support Profibus DP V1 via a Master class 2 connection It makes it possible to on line read write parameters in a adjustable frequency drive via the Profibus...

Page 20: ...al multi drop network based on the CAN protocol that connects and serves as a communication network between industrial controllers and I O devices Each device and or controller is a node on the network DeviceNet is a producer consumer network that supports multiple communication hierarchies and message prioritization DeviceNet systems can be configured to operate in a master slave or a distributed...

Page 21: ...plication option MG 80 A7 22 VLT is a registered Danfoss trademark 15 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 21 of 208 ...

Page 22: ... ft 175Z0929 Relay card Application card with four relay outputs 175Z3691 Cascade controller card With conformal coating 175Z3692 Profibus option Without with conformal coating 175Z3685 175Z3686 LonWorks option Free topology Without conformal coating 176F0225 Modbus RTU option Without conformal coating 175Z3362 DeviceNet option Without conformal coating 176F0224 MCT 10 Set up software CD ROM 130B1...

Page 23: ...ime one of the inverter switches in the AFD is activated Consequently the resonance noise frequency corresponds to the switching frequency of the AFD For the VLT 8000 AQUA Danfoss offers a LC filter to dampen the acoustic motor noise This filter reduces the voltage rise time the peak voltage UPEAK and the ripple current I to the motor thereby making current and voltage almost sinusoidal The acoust...

Page 24: ... 170 W 175Z4609 8042 IP 00 61 A 54 A 60 Hz 250 W 175Z4610 8052 IP 00 73 A 65 A 60 Hz 360 W 175Z4611 8062 IP 00 90 A 78 A 60 Hz 450 W 175Z4612 8072 IP 20 106 A 106 A 60 Hz 175Z4701 8102 IP 20 147 A 130 A 60 Hz 175Z4702 8122 IP 20 177 A 160 A 60 Hz 175Z4703 8152 IP 20 212 A 190 A 60 Hz 175Z4704 8202 IP 20 260 A 240 A 60 Hz 175Z4705 8252 IP 20 315 A 302 A 60 Hz 175Z4706 8302 IP 20 395 A 361 A 60 Hz 1...

Page 25: ...h 150 m shielded armored cable 300 m unshielded unarmored cable If EMC standards are to be complied with EN 55011 1B Max 50 shielded armored cable Bookstyle Max 20 m shielded armored cable EN 55011 1A Max 150 m shielded armored cable Weight 175Z0832 9 5 kg Installation of LC filter IP 20 MG 80 A7 22 VLT is a registered Danfoss trademark 19 Rosewood STP ST42 General Operation and Maintenance Manual...

Page 26: ... 220 135 92 190 68 170 8 10 175Z4601 220 145 102 190 78 170 8 13 175Z4602 250 165 117 210 92 180 8 17 175Z4603 295 200 151 240 126 190 11 29 175Z4604 355 205 152 300 121 240 11 38 175Z4605 360 215 165 300 134 240 11 49 175Z4606 280 170 121 240 96 190 11 18 175Z4607 280 175 125 240 100 190 11 20 175Z4608 280 180 131 240 106 190 11 23 175Z4609 295 200 151 240 126 190 11 29 175Z4610 355 205 152 300 1...

Page 27: ... 150 m shielded armored cable LC filter IP 20 LC type A mm B mm C mm D mm E mm F mm G mm Weight kg 175Z4701 740 550 600 70 175Z4702 740 550 600 70 175Z4703 740 550 600 110 175Z4704 740 550 600 120 175Z4705 830 630 650 220 175Z4706 830 630 650 250 175Z4707 830 630 650 250 175Z3139 1350 800 1000 350 175Z3140 1350 800 1000 400 175Z3141 1350 800 1000 400 175Z3142 1350 800 1000 470 MG 80 A7 22 VLT is a...

Page 28: ...pplication Both the harmonic distortion of Danfoss frequency converters as well as non Danfoss frequency converters with different additional harmonic reduction measurements such as Danfoss AHF filters and 12 18 pulse rectifiers can be calculated Ordering number Please order your CD containing the MCT 31 PC tool using code number 130B1031 Ordering numbers Harmonic filters Harmonic filters are used...

Page 29: ...G6643 8252 Higher ratings can be achieved by paralleling the filter units 324 A 300 144 A and 180 A units 8302 397 A 350 180 A and 217 A units 8352 506 A 450 217 A and 289 A units 8450 578 A 500 Two 289 A units 8600 Please note that the matching of the Danfoss AFD and filter is pre calculated based on 400V 480V and assuming typical motor load 4 pole and 160 torque For other combinations please con...

Page 30: ...it with DC terminals EX Extended unit for VLT type 8152 8600 with control unit DC terminals connection of external 24 V DC supply for back up of control PCB DX Extended unit for VLT type 8152 8600 with control unit DC terminals built in line fuses and disconnector connection of external 24 V DC supply for back up of control PCB PF Standard unit for VLT 8152 8352 with 24 V DC supply for back up of ...

Page 31: ...00 HP 8102 X X X X X X 90 kW 125 HP 8122 X X X X X X 110 kW 150 HP 8152 X X X X X X X X X X X 132 kW 200 HP 8202 X X X X X X X X X X X 160 kW 250 HP 8252 X X X X X X X X X X X 200 kW 300 HP 8302 X X X X X X X X X X X 250 kW 350 HP 8352 X X X X X X X X X X X 315 kW 450 HP 8450 X X X X X X X 355 kW 500 HP 8500 X X X X X X X 400 kW 600 HP 8550 X X X X X X X X Compact IP 00 enclosure not available wit...

Page 32: ...6 525 600 VAC C00 Compact IP 00 C20 Compact IP 20 CN1 Compact NEMA 1 ST Standard R0 Without filter NOTE NEMA 1 exceeds IP 20 Optional selections 200 600 V Display Position 18 19 D01 Without LCP DL With LCP Fieldbus option Position 20 22 F00 No options F10 Profibus DP V1 F30 DeviceNet F40 LonWorks free topology Application option Position 23 25 A00 No options A312 Relay card 4 relays A32 Cascade Co...

Page 33: ...g form MG 80 A7 22 VLT is a registered Danfoss trademark 27 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 33 of 208 ...

Page 34: ...uency 8072 8600 380 460V 0 120 Hz 0 450 Hz Output frequency 8002 8016 525 600V 0 120 Hz 0 1000 Hz Output frequency 8022 8062 525 600V 0 120 Hz 0 450 Hz Output frequency 8072 8300 525 600V 0 120 Hz 0 450 Hz Rated motor voltage 200 240 V units 200 208 220 230 240 V Rated motor voltage 380 480 V units 380 400 415 440 460 480 V Rated motor voltage 525 600 V units 525 550 575 V Rated motor frequency 50...

Page 35: ...0 5 V DC Voltage level logic 1 10 V DC Maximum voltage on input 28 V DC Input resistance Ri approx 2 k Scanning time per input 3 msec Resolution 10 bit sign Accuracy 100 1 kHz terminals 17 29 33 Max error 0 5 of full scale Accuracy 1 5 kHz terminal 17 Max error 0 1 of full scale Accuracy 1 65 kHz terminals 29 33 Max error 0 1 of full scale Reliable galvanic isolation All pulse inputs are galvanica...

Page 36: ...s 35 36 Voltage range 24 V DC 15 max 37 V DC for 10 sec Max voltage ripple 2 V DC Power consumption 15 W 50 W 50 W for start up 20 msec Min pre fuse 6 Amp Reliable galvanic isolation Full galvanic isolation if the external 24 V DC supply is also of the PELV type Cable lengths and cross sections Max motor cable length shielded cable 150m 500 ft Max motor cable length unshielded cable 300m 1000 ft M...

Page 37: ...IP54 NEMA 12 VLT 8011 480 V Max 40 C 104 F 24 hour average max 35 C 95 F see Derating for high ambient temperature Min ambient temperature in full operation 0 C 32 F Min ambient temperature at reduced performance 10 C 14 F Temperature during storage transport 25 65 70 C 13 149 158 F Max altitude above sea level 1000 m 3300 ft see Derating for high air pressure NOTE VLT 8002 8300 525 600 V units do...

Page 38: ...uency drive cuts out If there is a line fault the adjustable frequency drive is able to carry out a controlled deramping If a line phase is missing the adjustable frequency drive will cut out or auto derate when a load is placed on the motor Alternatively the drive can be programmed to decrease its output frequency as needed to maintain operation if desirable MG 80 A7 22 VLT is a registered Danfos...

Page 39: ...re fuses UL1 A 35 30 50 60 Line contactor Danfoss type CI 6 CI 9 CI 16 Efficiency3 0 95 0 95 0 95 Weight IP 20 kg lbs 23 51 23 51 23 51 Weight IP 54 kg lbs 35 77 35 77 38 84 Power loss at max load W Total 194 426 545 Enclosure VLT type IP 20 NEMA 1 IP 54 NEMA 12 1 For type of fuse see section Fuses 2 American Wire Gauge 3 Measured using 30 m 100 ft shielded motor cables at rated load and rated fre...

Page 40: ...5 2 35 2 35 2 50 0 50 0 70 1 0 95 3 05 95 3 0 90 250 mcm 5 120 4 0 120 300 mcm 5 Max pre fuses UL1 A 60 80 125 125 150 200 250 Line contactor Danfoss type AC value CI 32 AC 1 CI 32 AC 1 CI 37 AC 1 CI 61 AC 1 CI 85 CI 85 CI 141 Efficiency3 0 95 0 95 0 95 0 95 0 95 0 95 0 95 Weight IP 00 Chassis kg lbs 90 198 90 198 90 198 Weight IP 20 NEMA 1 kg lbs 23 51 30 66 30 66 48 106 101 223 101 223 101 223 W...

Page 41: ...s UL1 A 25 20 25 25 35 30 AC line contactor Danfoss type CI 6 CI 6 CI 6 Efficiency3 0 96 0 96 0 96 Weight IP 20 NEMA 1 kg lbs 10 5 23 10 5 23 10 5 23 Weight IP 54 NEMA 12 kg lbs 14 31 14 31 14 31 Power loss at max load W Total 198 250 295 Enclosure VLT type IP 20 NEMA 1 IP 54 NEMA 12 1 For type of fuse see section Fuses 2 American Wire Gauge 3 Measured using 30 m 100 ft shielded motor cables at ra...

Page 42: ...6 35 2 35 2 Max cable cross section power IP 54 mm2 AWG 2 4 16 6 16 6 16 6 16 6 35 2 Max pre fuses UL1 A 63 40 63 40 63 50 63 60 80 80 Line contactor Danfoss type CI 9 CI 16 CI 16 CI 32 CI 32 Efficiency at rated frequency 0 96 0 96 0 96 0 96 0 96 Weight IP 20 NEMA 1 kg lbs 21 46 21 46 22 49 27 60 28 62 Weight IP 54 NEMA 12 kg lbs 41 90 41 90 42 93 42 93 54 119 Power loss at max load W 419 559 655 ...

Page 43: ...0 50 0 150 300 mcm 150 300 mcm Max pre fuses UL1 A 100 100 125 125 150 150 225 225 250 250 AC line contactor Danfoss type CI 37 CI 61 CI 85 CI 85 CI 141 Efficiency at rated frequency 0 96 0 96 0 96 0 98 0 98 Weight IP 20 NEMA 1 kg lbs 41 90 42 93 43 96 54 119 54 119 Weight IP 54 NEMA 12 kg lbs 56 123 56 123 60 132 77 170 77 170 Power loss at max load W 1275 1571 1322 1467 1766 Enclosure IP 20 NEMA...

Page 44: ...x350 mcm Max pre fuses UL1 A 300 300 350 350 450 400 500 500 630 600 AC line contactor Danfoss type CI 141 CI 250EL CI 250EL CI 300EL CI 300EL Weight IP 00 Chassis kg lbs 82 181 91 201 112 247 123 271 138 304 Weight IP 20 NEMA 1 kg lbs 96 212 104 229 125 276 136 300 151 333 Weight IP 54 NEMA 12 kg lbs 96 212 104 229 125 276 136 300 151 333 Efficiency at rated frequency 0 98 Power loss at max load ...

Page 45: ...x 750 3 x 350 2 x 750 3 x 350 2 x 750 3 x 350 Min cable cross section to power mm2 4 5 70 70 70 Min cable cross section to power AWG 2 4 5 3 0 3 0 3 0 Max pre fuses line UL A 1 700 700 800 800 800 800 Efficiency3 0 97 0 97 0 97 Line contactor Danfoss type CI 300EL Weight IP 00 Chassis kg lbs 515 1136 560 1235 585 1290 Weight IP 20 NEMA 1 kg lbs 630 1389 675 1488 700 1544 Weight IP 54 NEMA 12 kg lb...

Page 46: ... 3 6 5 1 4 6 6 2 5 7 9 2 8 4 11 2 10 3 Max copper cable cross section power mm2 4 4 4 4 4 4 4 AWG 2 10 10 10 10 10 10 10 Max prefuses line 1 UL A 3 4 5 6 8 10 15 Efficiency 0 96 Weight IP 20 NEMA 1 kg lbs 10 5 23 10 5 23 10 5 23 10 5 23 10 5 23 10 5 23 10 5 23 Estimated power loss at max load 550 V W 65 73 103 131 161 238 288 Estimated power loss at max load 600V W 63 71 102 129 160 236 288 Enclos...

Page 47: ...38 49 38 72 mm2 16 16 16 35 35 50 50 50 Max copper cable cross section power4 AWG 2 6 6 6 2 2 1 0 1 0 1 0 Max prefuses line 1 UL A 20 30 35 45 60 75 90 100 Efficiency 0 96 Weight IP 20 NEMA 1 kg Ibs 23 51 23 51 23 51 30 66 30 66 48 106 48 106 48 106 Estimated power loss at max load 550 V W 451 576 702 852 1077 1353 1628 2029 Estimated power loss at max load 600 V W 446 576 707 838 1074 1362 1624 2...

Page 48: ...34 179 226 270 mm2 120 120 120 2x120 2x120 2x120 Max copper cable cross section power4 AWG 2 4 0 4 0 4 0 2x4 0 2x4 0 2x4 0 mm2 185 185 185 2x185 2x185 2x185 Max aluminum cable cross section power4 AWG 2 300 mcm 300 mcm 300 mcm 2x300 mcm 2x300 mcm 2x300 mcm Max prefuses line 1 UL A 125 175 200 250 350 400 Efficiency 0 96 0 97 Weight IP00 Chassis kg Ibs 109 240 109 240 109 240 146 322 146 322 146 32...

Page 49: ...0R 8052 KTS R100 2028220 125 KLS R100 A6K 100R 8062 KTS R125 2028220 125 KLS R125 A6K 125R 8072 KTS R150 2028220 160 KLS R150 A6K 150R 8102 FWH 220 2028220 200 L50S 225 A50 P225 8122 FWH 250 2028220 250 L50S 250 A50 P250 8152 FWH 300 2028220 315 L50S 300 A50 P300 8202 FWH 350 2028220 315 L50S 350 A50 P350 8252 FWH 400 206xx32 400 L50S 400 A50 P400 8302 FWH 500 206xx32 500 L50S 500 A50 P500 8352 FW...

Page 50: ...substitute KTN for 240 V drives FWH fuses from Bussmann may substitute FWX for 240 V drives KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V drives L50S fuses from LITTEL FUSE may substitute L25S fuses for 240 V drives A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V drives A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V drives Non UL compliance If UL cUL is...

Page 51: ...7 2 600 23 6 400 15 7 aa H IP 21 NEMA 1 380 480 V 8152 8202 1208 47 5 420 16 5 373 14 71 1154 45 4 304 12 0 225 8 9 J 8252 8352 1588 62 5 420 16 5 373 14 71 1535 60 4 304 12 0 225 8 9 J IP 54 NEMA 12 200 240 V A B C D a b aa bb Type 8006 8011 810 31 9 350 13 8 280 11 0 70 2 8 560 22 0 326 12 8 200 7 9 F 8016 8032 940 37 0 400 15 7 280 11 0 70 2 8 690 27 2 375 14 8 200 7 9 F 8042 8062 937 36 9 495 ...

Page 52: ... 200 7 87 D 8052 8072 800 31 50 308 12 13 296 11 65 780 30 71 270 10 63 200 7 87 D 8100 8150 954 37 60 370 14 57 335 13 19 780 30 71 270 10 63 250 9 84 E 8200 8350 1554 61 22 420 16 54 400 15 75 1380 54 33 350 13 78 300 11 81 E Option for IP 00 Chassis VLT 8100 8300 525 600 V IP 20 NEMA 1 bottom cover A1 B1 C1 8100 8150 175 6 89 370 14 57 335 13 19 8200 8300 175 6 89 420 16 54 400 15 75 aa Minimum...

Page 53: ...ns MG 80 A7 22 VLT is a registered Danfoss trademark 47 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 53 of 208 ...

Page 54: ...0 Type J IP 00 IP 21 IP 54 MG 80 A7 22 VLT is a registered Danfoss trademark 48 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 54 of 208 ...

Page 55: ...temperature stated for the adjustable frequency drive and that the 24 hour average temperature is not exceeded The max temperature and 24 hour average can be seen from the General Technical section When installing the adjustable frequency drive on a non flat surface i e a frame please consult the instruction MN 50 XX YY If the ambient temperature is in the range of 45 C 55 C derating of the adjust...

Page 56: ...0 7 9 VLT 8102 8122 380 480 V 225 8 9 VLT 8016 8072 525 600 V 200 7 9 Installation on a plane vertical surface no spacers VLT 8042 8062 200 240 V 225 8 9 VLT 8100 8300 525 600 V 225 8 9 Installation on a plane vertical surface no spacers IP 54 filter mats must be changed when they are dirty VLT 8152 8352 380 480 V 225 8 9 Installation on a plane vertical surface spacers can be used IP 54 filter ma...

Page 57: ...nd IP 54 NEMA 12 units in the above mentioned series can be installed side by side without any space between them since these units do not require cooling on the sides IP 00 VLT 8450 8600 380 480 V The IP 00 Chassis unit is designed for installation in a cabinet when installed according to the instructions in the Installation Guide MG 56 AX YY Please note that the same conditions as for NEMA 1 IP2...

Page 58: ...used as a common ground reference plate The metal cabinets of the different devices are mounted on the cabinet rear plate using the lowest possible HF impedance This avoids having different HF voltages for the individual devices and avoids the risk of radio interference currents running in connection cables that may be used between the devices The radio interference will have been reduced In order...

Page 59: ...switch in ON position In OFF position the internal RFI capacities filter capacitors between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and to reduce the ground capacity currents according to IEC 61800 3 Please also refer to the application note VLT on IT mains MN 90 CX 02 It is important to use isolation monitors that are capable for use togeth...

Page 60: ...016 8022 200 240 V VLT 8032 8042 525 600 V Compact IP 20 NEMA 1 VLT 8052 8122 380 480 V VLT 8027 8032 200 240 V VLT 8052 8072 525 600 V Compact IP 54 NEMA 12 VLT 8102 8122 380 480 V MG 80 A7 22 VLT is a registered Danfoss trademark 54 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Activ...

Page 61: ...8011 200 240 V Compact IP 54 NEMA 12 VLT 8042 8072 380 480 V VLT 8016 8032 200 240 V MG 80 A7 22 VLT is a registered Danfoss trademark 55 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 61 of 208 ...

Page 62: ...1 EN 55011 or EN 61800 3 First environment is required If the installation is in EN 61800 3 Second environment then it is acceptable to deviate from these guidelines It is however not recommended See also CE labelling Emission and EMC test results in this manual Good engineering practice to ensure EMC correct electrical installation Use only braided shielded armored motor cables and braided shield...

Page 63: ...ith an output contactor and is connected to a PLC which in this example is installed in a separate cabinet For IP 54 NEMA 12 units VLT 8152 8600 380 480 V and VLT 8042 8062 200 240 V units in IP20 NEMA 1 enclosures shielded cables are connected by using EMC conduits to assure proper EMC performance See next illustration Other ways of making the installation may give as good an EMC performance prov...

Page 64: ... is a registered Danfoss trademark 58 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 64 of 208 ...

Page 65: ...that will disturb the whole system This problem can be solved by fitting an equalizing cable to be placed next to the control cable Minimum cable cross section 8 AWG For 50 60 Hz ground loops If very long control cables are used 50 60 Hz ground loopsmay occur that will disturb the whole system This problem can be solved by connecting one end of the shield to via a ground 100nF capacitor keeping le...

Page 66: ...011 525 600 V Compact IP 20 NEMA 1 VLT 8006 8032 200 240 V VLT 8016 8072 380 480 V VLT 8016 8072 525 600 V MG 80 A7 22 VLT is a registered Danfoss trademark 60 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 66 of 208 ...

Page 67: ... V Compact IP 00 Chassis VLT 8042 8062 200 240 V VLT 8100 8150 525 600 V Compact IP 54 NEMA 12 VLT 8042 8062 200 240 V MG 80 A7 22 VLT is a registered Danfoss trademark 61 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 67 of 208 ...

Page 68: ...is VLT 8200 8300 525 600 V Compact IP 20 NEMA 1 VLT 8200 8300 525 600 V MG 80 A7 22 VLT is a registered Danfoss trademark 62 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 68 of 208 ...

Page 69: ...nect and main fuse VLT 8152 8352 380 480 V IP 00 Chassis with disconnect and main fuse VLT 8152 8352 380 480 V MG 80 A7 22 VLT is a registered Danfoss trademark 63 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 69 of 208 ...

Page 70: ...VLT 8450 8600 380 480 V MG 80 A7 22 VLT is a registered Danfoss trademark 64 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 70 of 208 ...

Page 71: ...nd IP 54 NEMA 12 VLT 8006 8011 380 480 V VLT 8002 8011 525 600 V IP 54 NEMA 12 VLT 8006 8032 200 240 V VLT 8016 8072 380 480 V MG 80 A7 22 VLT is a registered Danfoss trademark 65 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 71 of 208 ...

Page 72: ...MA 1 VLT 8200 8300 525 600 V IP 54 NEMA 12 VLT 8042 8062 200 240 V Compact IP 54 NEMA 12 VLT 8102 8122 380 480 V MG 80 A7 22 VLT is a registered Danfoss trademark 66 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 72 of 208 ...

Page 73: ... line fuses Compact IP 00 Chassis IP 20 NEMA 1 and IP 54 NEMA 12 VLT 8450 8600 380 480 V with disconnectors and line fuses MG 80 A7 22 VLT is a registered Danfoss trademark 67 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 73 of 208 ...

Page 74: ... the following factors The conductibility of the shield material The contact resistance between the individual shield conductors The shield coverage i e the physical area of the cable covered by the shield often stated as a percentage value Shield type i e braided or twisted pattern Aluminium clad with copper wire Twisted copper wire or armoured steel wire cable Single layer braided copper wire wi...

Page 75: ...8016 8027 16 in lbs 1 8 Nm IP 20 M4 VLT 8016 8032 16 in lbs 1 8 Nm IP 54 M4 VLT 8032 8052 26 6 in lbs 3 0 Nm IP 20 M53 4 mm 0 16 in VLT 8042 8052 26 6 in lbs 3 0 Nm IP 54 2 M53 4 mm 0 16 in VLT 8062 8072 53 in lbs 6 0 Nm M63 5 mm 0 20 in VLT 8102 8122 133 in lbs 15 Nm IP 20 M83 6 mm 0 24 in 213 in lbs 24 Nm IP 54 1 3 8 mm 0 31 in VLT 8152 8352 168 in lbs 19 Nm4 M10 bolt VLT 8450 8600 372 in lbs 42...

Page 76: ...ly star connected 220 380 V Y Large size motors are delta connected 380 660 V Y The correct connection and voltage can be read from the motor nameplate NOTE In older motors without phase coil insulation a LC filter should be fitted to the AFD output Direction of IEC motor rotation The factory setting is for clockwise rotationwith the VLT frequency transformer output connected as follows Terminal 9...

Page 77: ... break the shield to install a motor isolator or motor contactor the shield must be continued at the lowest possible HF impedance Motor thermal protection The electronic thermal relay in UL approved AFD has received UL approval for single motor protection as long as parameter 117 Motor thermal protection has been set to ETR Trip and parameter 105 Motor current IVLT N has been programmed for the ra...

Page 78: ...bject except IP54 NEMA 12 units a screwdriver or similar Electrical installation control cables Torque 0 5 Nm 5 in lbs Screw size M3 Generally speaking control cables must be shielded armored and the shield must be connected by means of a cable clamp at both ends to the metal cabinet of the unit see Earthing Grounding of shielded armoured control cables Normally the shield must also be connected t...

Page 79: ... When multiple AFD s are connected to a communication bus switches 2 and 3 on control card in the first and last units must be closed position ON For the remaining AFD s switches 2 and 3 must be open OFF The factory setting is closed position ON Switches 1 4 The dipswitch is located on the control card It is used for serial communication and external DC supply The switching position shown is the f...

Page 80: ...er to avoid potential equalizing currents in the shield the cable shield can be grounded via terminal 61 which is connected to the frame via an RC link Bus termination The bus must be terminated by a resistor network at both ends For this purpose set switches 2 and 3 on the control card for ON MG 80 A7 22 VLT is a registered Danfoss trademark 74 Rosewood STP ST42 General Operation and Maintenance ...

Page 81: ... which are controlled with 24 V DC Terminals 16 19 27 29 32 33 These inputs can be programmed in accordance with the table in Inputs and outputs 300 328 There are two analog digital outputs terminals 42 and 45 which can be programmed to show the present status or a process value such as 0 fMAX Relay outputs 1 and 2 can be used for giving the present status or a warning On terminals 68 P and 69 N R...

Page 82: ...ermitted with terminal 16 Parameter 300 Run permissive 8 Start stop with terminal 18 Parameter 302 Start 1 Quickstop with terminal 27 Parameter 304 Coasting stop inverse 0 Activated peripheral equip Parameter 323 Start command active 13 2 zone regulation Parameter 308 Feedback 2 Parameter 311 Feedback 2 Transmitter connection Parameter 314 Reference 1 Parameter 315 Terminal 60 min scaling Paramete...

Page 83: ...erminal 18 Parameter 302 Latched start 2 Jog by means of terminal 29 Parameter 305 Jog 12 MG 80 A7 22 VLT is a registered Danfoss trademark 77 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 83 of 208 ...

Page 84: ...will be displayed As a supplement to the display there are three indicator lamps for voltage ON warning WARNING and alarm ALARM respectively All AFD parameter Setups can be changed immediately via the control panel unless this function has been programmed to beLocked 1 via parameter 016 Lock for data change or via a digital input parameters 300 307 Lock for data change Control keys for parameter s...

Page 85: ...en the AFD receives voltage Local control Underneath the indicator lamps are keys for local control HAND START is used if the AFD is to be controlled via the control unit The AFD will start the motor since a start command is given by means of HAND START On the control terminals the following control signals will still be active when HAND START is activated Hand start Off stop Auto start Safety Int...

Page 86: ...shown in the second display line To be programmed via parameters 007 008 009 and 010 Display read out Status line 4th line 175ZA701 10 40 0Hz 80 0 5 08A 2 15kW SETUP 1 AUTO REMOTE RUNNING HAND LOCAL STOP LOCAL STOPRAMPING HAND JOGGING STAND BY OFF The left part of the status line indicates the control element of the AFD that is active AUTO means that control is via the control terminals while HAND...

Page 87: ...g data values are shown 175ZA695 10 50 0Hz SETUP 1 AUTO REMOTE RUNNING REF CURR A POW KW Display mode IV This display mode is only active in connection with local reference see also Reference handling In this display mode the reference is determined via the keys and control is carried out by means of the keys underneath the indicator lamps The first line indicates the required reference The third ...

Page 88: ...mode IV With remote reference Display mode II Keep the DISPLAY MODE key down 40 0 Hz AUTO REMOTE RUNNING REF CURR A POW KW Display mode III With local reference HAND LOCAL RUNNING MG 80 A7 22 VLT is a registered Danfoss trademark 82 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active ...

Page 89: ...represents a numeric data value a digit is first selected by means of the keys 175ZA699 10 SETUP 1 50 0 Hz FREQUENCY 209 JOG FREQUENCY 09 0 Hz SETUP 1 Then the chosen digit is changed infinitely by means of the keys 175ZA700 10 SETUP 1 50 0 FREQUENCY 209 JOG FREQUENCY 1 0 0 Hz SETUP 1 The chosen digit flashes The bottom display line shows the data value that will be entered saved when signing off ...

Page 90: ...o decelerate motor from nominal motor frequency set in Quick Menu Item 4 to 0 Hz 11 323 Relay1 Function Sets function of high voltage Form C relay 12 326 Relay 2 Function Sets function of low voltage Form A relay Parameter Data Enter or change parameter dataor settings in accordance with the following procedure 1 Press Quick Menu key 2 Use and keys to find parameter you choose to edit 3 Press Chan...

Page 91: ...ne in accordance with same procedure as described for Quick Menu functions MG 80 A7 22 VLT is a registered Danfoss trademark 85 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 91 of 208 ...

Page 92: ...ed from one AFD to another by moving the control panel First all parameter values are copied to the control panel This can then be moved to another AFD where all parameter values can be copied from the control unit to the AFD 002 Active Setup ACTIVE SETUP Value Factory Setup FACTORY SETUP 0 Setup 1 SETUP 1 1 Setup 2 SETUP 2 2 Setup 3 SETUP 3 3 Setup 4 SETUP 4 4 MultiSetup MULTI SETUP 5 Function Th...

Page 93: ... copied from one AFD to another by moving the control panel Description of choice Select Upload all parameters 1 if all parameter values are to be transmitted to the control panel Select Download all parameters 2 if all transmitted parameter values are to be copied to the AFD on which the control panel has been mounted Select Download power independent par 3 if only the power independent parameter...

Page 94: ...r units with 3 See figure in next column Function Select a unit to be shown in the display in connection with parameter 005 Max value of user defined readout If units such as flow or speed units are selected the ratio between readout and output frequency will be a linear one If pressure units are selected bar Pa MWG PSI etc the ratio will be square If power units HP HP are selected the ratio will ...

Page 95: ...t A states the phase current of the motor measured as effective value Power kW states the actual power consumed by the motor in kW Power HP states the actual power consumed by the motor in HP Output energy kWh states the energy consumed by the motor since the latest reset was made in pa rameter 618 Reset of kWh counter Hours run Hours states the number of hours that the motor has run since the lat...

Page 96: ... LEFT RIGHT arrow keys on the LCP The UP and DN arrow keys scroll through the available characters The Left and Right arrow keys move the cursor through the line of text To lock in the text press the OK key when the line of text is completed The CANCEL key will cancel the text The available characters are A B C D E F G H I J K L M N O P Q R S T U V W X Y Z Æ Ø Å Ä Ö Ü É Ì Ù è 0 1 2 3 4 5 6 7 8 9 s...

Page 97: ...on LCP STOP BUTTON Value Disable DISABLE 0 Enable ENABLE 1 Function This parameter allows selection deselection of the local stop key on the control panel Description of choice If Disable 0 is selected in this parameter the OFF STOP key will be inactive NOTE If Disable is selected the motor cannot be stopped by means of the OFF STOP key 014 Auto start on LCP AUTO START BTTN Value Disable DISABLE 0...

Page 98: ...erating mode when the line voltage is reconnected Description of choice Auto restart 0 is selected if the AFD is to start up in the same start stop condition as immediately before power to the AFD is cut off OFF Stop 1 is selected if the AFD is to remain stopped when the line voltage is connected until a start command is active To restart activate the key HAND START or AUTO START by using the cont...

Page 99: ...TION 0 Constant Torque CONSTANT TORQUE 1 Variable Torque Low VT LOW 2 Variable Torque Medium VT MED 3 Variable Torque High VT HIGH 4 Function This parameter allows a choice of whether the AFD operates with the controller adjusting the U f curve automatically in response to the load or whether variable or constant torque operation is selected Description of choice For variable torque loads such as ...

Page 100: ...iption of choice Select a value that equals the nameplate data on the motor There are 4 possible undersizes or 1 oversize in comparison with the factory setting Also alternatively it is possible to set the value of the motor power infinitely variable value see the procedure for infinetely variable change of numeric data value 103 Motor voltage UM N MOTOR VOLTAGE Value 200 V 200 208 V 208 220 V 220...

Page 101: ...ns that AMA itself does not supply any torque AMA is useful when commissioning systems where the user wants to optimise the adjustment of the AFD to the motor applied This feature is used where the factory setting does not match requirements of the motor For the best adjustment of the AFD it is recommended to carry out AMA on a cold motor It must be noted that repeated AMA runs may lead to a heati...

Page 102: ...ARM 22 1 Check for possible causes of the fault in accordance with the alarm message See list of warnings and alarms 2 Press the RESET key to clear fault If there is a warning the display reads WARNING 39 42 1 Check for possible causes of the fault in accordance with the warning See list of warnings and alarms 2 Press the CHANGE DATA key and select Continue if AMA is to continue despite the warnin...

Page 103: ...o be used to evaporate condensed water in the motor The motor preheater is only active during stop Description of choice Select Disable 0 if this function is not required Select Enable 1 to activate motor preheating The DC current is set in parameter 113 Motor preheater DC current 113 Motor preheater DC current PREHEAT DC CURR Value 0 100 50 The maximum value depends on the rated motor current par...

Page 104: ...ion of choice To be set as a percentage value of the rated motor current IM N set in parameter 105 Motor current IVLT N 100 DC braking current corresponds to IM N Make sure not to supply too high a braking current for too long The motor will be damaged because of mechanical overload or the heat generated in the motor 115 DC braking time DC BRAKE TIME Value 0 0 60 0 sec OFF Function This parameter ...

Page 105: ...al Electrical Code 118 Motor power factor Cos ϕ MOTOR PWR FACT Value 0 50 0 99 0 75 Function This parameter calibrates and optimizes the AEO function for motors of different power factor Cos ϕ Description of choice Motors having 4 poles have a lower power factor which would restrict or prevent use of the AEO function for energy savings This parameter allows the user to calibrate the AEO function t...

Page 106: ...speed Description of choice A high value results in slow reaction Conversely a low value results in quick reaction If low frequency resonance problems are encountered the time set must be longer 123 Stator resistance STATOR RESIST Value Depends on the choice of motor Function After setting motor data in parameters 102 106 a number of adjustments of various parameters are made automatically includi...

Page 107: ...ons are reset to 100 2 The values are stated by the motor supplier 3 These values are obtained by means of manual measurements XS can be calculated by connecting a motor to line and measuring the phase to phase voltage UL as well as the idling current I Alternatively these values can be recorded during operation in idle running state at the rated motor frequency fM N slip compensation par 115 0 an...

Page 108: ...frequency Description of choice A value from fMIN to the choice made in parameter 200 Output frequency range can be selected Reference handling Reference handling is shown in the block diagram underneath The block diagram shows how a change in a parameter can affect the resulting reference Parameters 203 to 205 Reference handling minimum and maximum reference and parameter 210 Reference type defin...

Page 109: ...ce has been selected the output frequency range is limited by parameter 201 Output frequency low limit fMIN and parameter 202 Output frequency high limit fMAX NOTE If the local reference is active the VLT AFD will always be in Open loop 0 regardless of the choice made in parameter 100 Configuration The unit of the local reference can be set either as Hz or as a percentage of the output frequency r...

Page 110: ...ences If Closed loop has been selected in parameter 100 Configuration the minimum reference is limited by parameter 413 Minimum feedback Minimum reference is ignored when the local reference is active parameter 203 Reference site The unit for the reference can be seen from the following table Unit Par 100 Configuration Open loop Hz Par 100 Configuration Closed loop Par 415 Description of choice Mi...

Page 111: ...ate circuit voltage is higher than the max value see list of warnings and alarms the AFD automatically extends the ramp down time NOTE If the function is chosen as Enable 1 the ramp time may be considerably extended in relation to the time set in parameter 207 Ramp down time Description of choice Program this function as Enable 1 if the AFD periodically trips during ramp down If a quick ramp down ...

Page 112: ...rence varied from 0 10 V Parameter 210 Reference type has been programmed for Sum 0 and Relative 1 respectively In addition a graph is shown in which parameter 211 Preset reference 1 is programmed for 0 210 Reference type REF FUNCTION Value Sum SUM 0 Relative RELATIVE 1 External preset EXTERNAL PRESET 2 Function It is possible to define how the preset references are to be added to the other refere...

Page 113: ... output current If the current limit is to be used as motor protection the rated motor current must be set If the current limit is set within the range of 1 0 1 1 x IVLT N the rated output current of the AFD the AFD can only handle a load intermittently i e for short periods at a time After the load has been higher than I VLT N it must be ensured that for a period the load is lower than I VLT N Pl...

Page 114: ...med to generate a warning signal via terminal 42 or 45 and via the relay outputs Description of choice The lower signal limit ILOW must be programmed within the normal working range of the AFD 222 Warning High current IHIGH WARN HIGH CURR Value Parameter 221 IVLT MAX IVLT MAX Function If the motor current is above the limit IHIGH programmed in this parameter the display shows a flashing CURRENT HI...

Page 115: ...ent ILOW 225 Warning Low reference REFLOW WARN LOW REF Value 999 999 999 REFHIGH par 226 999 999 999 Function When the remote reference lies under the limit RefLOW programmed in this parameter the display shows a flashing REFERENCE LOW The warning functions in parameters 221 228 are not active during ramp up after a start command ramp down after a stop command or while stopped The warning function...

Page 116: ...dback is programmed in parameter 415 Process units Description of choice Set the required value within the feedback range parameter 413 Minimum feedback FBMIN and 414 Maximum feedback FBMAX 228 Warning High feedback FBHIGH WARN HIGH FDBK Value FBLOW parameter 227 999 999 999 999 999 999 Function If the feedback signal is above the limit FBHIGH programmed in this parameter the display will show a f...

Page 117: ...m 419 and continues operation in standard normal closed loop mode The value to use for the Filled Setpoint parameter 231 can be determined by 1 Use the DISPLAY MODE key on the LCP to display FEEDBACK 1 IMPORTANT Be sure that you have selected the UNITS in parameter 415 before this step 2 Operate the VLT 8000 AQUA in HAND mode and slowly advance the speed to fill the pipe while being careful not to...

Page 118: ...ameter corresponds to the pressure that exists at the pressure sensor when the pipe is filled Description of choice The Units of this parameter correspond to the units selected in Parameter 415 The minimum value of this parameter is Fbmin param 413 The maximum value for this parameter is Refmax param 205 The setpoint can be changed in 01 steps factory setting display text value for use in communic...

Page 119: ... INVERSE 0 Reset and coasting stop inverse RESET COAST INVERS 1 Start START 1 Reversing REVERSE 1 Reverse and start START INVERSE 2 DC braking inverse DC BRAKE INVERSE 3 2 Safety interlock SAFETY INTERLOCK 3 Freeze reference FREEZE REFERENCE 2 2 2 2 2 Freeze output FREEZE OUTPUT 3 3 3 3 3 Selection of Setup lsb SETUP SELECT LSB 4 4 4 Selection of Setup msb SETUP SELECT MSB 4 5 4 Preset reference o...

Page 120: ... Logic 1 will implement reversing The reversing signal only changes the direction of rotation it does not activate the start function It can not be used in Closed loop Reversing and start is used for start stop and reversing using the same signal A start signal via terminal 18 at the same time is not allowed Is not active together with Closed loop Freeze reference freezes the present reference The...

Page 121: ... Minimum reference RefMIN The frequency set in parameter 327 Pulse reference max frequency corresponds to parameter 205 Maximum reference RefMAX Pulse feedback is selected if a pulse sequence frequency is selected as a feedback signal Parameter 328 Pulse feedback max frequency is where the maximum frequency for pulse feedback is set Hand startis selected if the adjustable frequency drive is to be ...

Page 122: ...s drops to below 50 of the minimum scaling a function will be activated after the time out determined in parameter 318 Function after time out Analog inputs terminal no 53 voltage 54 voltage 60 current parameter 308 311 314 Value No operation NO OPERATION 0 0 0 Reference REFERENCE 1 1 1 Feedback FEEDBACK 2 2 2 Thermistor THERMISTOR 3 3 308 Terminal 53 analog input voltage AI V 53 FUNCT Function Th...

Page 123: ...0 V 10 0 V Function This parameter is used for setting the signal value that has to correspond to the maximum reference value or the maximum feedback parameter 205 Maximum reference RefMAX 414 Maximum feedback FBMAX See Reference handling or Feedback handling Description of choice Set the required voltage value For reasons of accuracy voltage losses in long signal lines can be compensated for 311 ...

Page 124: ...m feedback FBMIN See Reference handling or Feedback handling Description of choice Set the required current value The time out function is to be used parameters 317 Time out and 318 Function after time out the value must be set to 2 mA 316 Terminal 60 max scaling AI 60 SCALE HIGH Value 0 0 20 0 mA 20 0 mA Function This parameter determines the signal value that corresponds to the maximum reference...

Page 125: ...556 Bus time interval function the time out function in parameter 318 will be activated Description of choice The output frequency of the VLT AFD can be frozen at the present value 1 overruled to stop 2 overruled to jog frequency 3 overruled to max output frequency 4 overruled to stop with subsequent trip 5 factory setting display text value for use in communication via serial communication port M...

Page 126: ...RN 21 21 Output current lower than ILOW parameter 221 I OUT I LOW 22 22 Output current higher than IHIGH parameter 222 I OUT I HIGH 23 23 Out of current range CURRENT RANGE WARN 24 24 Out of feedback range FEEDBACK RANGE WARN 25 25 Out of reference range REFERENCE RANGE WARN 26 26 Relay 123 RELAY 123 27 27 Mains imbalance MAINS IMBALANCE 28 28 Output frequency 0 fMAX 0 20 mA OUT FREQ 0 20 mA 29 29...

Page 127: ...mode activeThe output is active when the AFD is in Hand mode Auto mode active The output is active when the AFD is in Auto mode Sleep mode Active when the AFD is in Sleep mode Output frequency lower than fLOW The output frequency is lower than the value set in parameter 223 Warning Low frequency fLOW Output frequency higher than fHIGH The output frequency is higher than the value set in parameter ...

Page 128: ...365 terminal 45 This function is limited to the following protocols FC bus Profibus LonWorks FTP DeviceNet and Modbus RTU Motor alternation A relay or digital output can be used in conjunction with output contactors to alternate the AFD s output between motors based on an internal timer See parameters 433 and 434 for further information and programming information 320 Terminal 42 output pulse scal...

Page 129: ...E 16 16 Auto mode active DRIVE IN AUTO MODE 17 17 Sleep mode SLEEP MODE 18 18 Output frequency lower than fLOW parameter 223 F OUT F LOW 19 19 Output frequency higher than fHIGH parameter 224 F OUT F HIGH 20 20 Out of frequency range FREQ RANGE WARN 21 21 Output current lower than ILOW parameter 221 I OUT I LOW 22 22 Output current higher than IHIGH parameter 222 I OUT I HIGH 23 23 Out of current ...

Page 130: ... output function RELAY2 FUNCTION Value See functions of relay 2 on previous page Function This output activates a relay switch Relay switch 2 can be used for indicating status and warnings The relay is activated when the conditions for the relevant data values have been fulfilled See General technical data Description of choice See data choice and connections in Relay outputs 327 Pulse reference m...

Page 131: ... value for use in communication via serial communication port MG 80 A7 22 VLT is a registered Danfoss trademark 125 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 131 of 208 ...

Page 132: ...he parameter The parameter is hidden and cannot be seen from the LCP factory setting display text value for use in communication via serial communication port MG 80 A7 22 VLT is a registered Danfoss trademark 126 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 132 ...

Page 133: ...rning 401 Automatic restart time AUTORESTART TIME Value 0 600 sec 10 sec Function This parameter allows setting of the time from tripping until the automatic reset function begins It is assumed that automatic reset has been selected in parameter 400 Reset function Description of choice Set the desired time 402 Flying start FLYING START Value Disable DISABLE 0 Enable ENABLE 1 DC brake and start DC ...

Page 134: ...output frequency is calculated on the basis of the reference signal When the theoretical output frequency rises above the frequency in parameter 405 Wake up frequency the AFD will restart the motor and the output frequency will ramp up to the reference In systems with constant pressure regulation it is advantageous to provide extra pressure to the system before the AFD stops the motor This extends...

Page 135: ...ction This function can only be used if Closed loop has been selected in parameter 100 In systems with constant pressure regulation it is advantageous to increase the pressure in the system before the AFD stops the motor This extends the time during which the AFD stops the motor and helps to avoid frequent starting and stopping of the motor e g in the case of leaks in the water supply system Descr...

Page 136: ...e motor If Warning 2 is selected the AFD will give a warning if the output current drops below the threshold value in parameter 221 Warning Low current ILOW 410 Function at line failure MAINS FAILURE Value Trip TRIP 0 Autoderate warning AUTODERATE WARNING 1 Warning WARNING 2 Function Select the function which is to be activated if the line imbalance becomes too high or if a phase is missing Descri...

Page 137: ...arameters are also active in Open loop operation In Open loop mode the feedback parameters can be used to show a process value in the display If the present temperature is to be displayed the temperature range can be scaled in parameters 413 414 Minimum Maximum feedback and the unit C F in parameter 415 Process units 413 Minimum feedback FBMIN MIN FEEDBACK Value 999 999 999 FBMAX 0 000 Function Pa...

Page 138: ...unit 2 or Feedback unit 3 has been selected in one of the parameters 007 010 as well as in the Display mode In Closed loop the unit is also used as a unit for Minimum Maximum reference and Minimum Maximum feedback as well as Setpoint 1 and Setpoint 2 Description of choice Select the required unit for the reference feed back signal factory setting display text value for use in communication via ser...

Page 139: ...nal The process unit is selected in parameter 415 Process units Reference In parameter 205 Maximum reference RefMAX a maximum reference that scales the sum of all references i e the resulting reference can be set The minimum reference in parameter 204 indicates the smallest value that the resulting reference can assume The reference range cannot exceed the feedback range If Preset references are r...

Page 140: ... 6 Hz This means that all currents voltages that vary by more than 1 6 oscillations per second will be removed by the filter In other words regulation will only be carried out on a feedback signal that varies by a frequency of less than 1 6 Hz Choose a suitable time constant in parameter 427 PID Lowpass filter time Optimisation of the process regulator The basic settings have now been made all tha...

Page 141: ...ck 2 consists of bus feedback 2 parameter 536 totalled with the feedback signal value of terminal 54 In addition the AFD has an integral calculator capable of converting a pressure signal into a linear flow feedback signal This function is activated in parameter 416 Feedback conversion The parameters for feedback handling are active both in closed and open loop modes In open loop the present tempe...

Page 142: ...SQUARE ROOT 1 Function In this parameter a function is selected which converts a connected feedback signal from the process to a feedback value that equals the square root of the connected signal This is used e g where regulation of a flow volume is required on the basis of pressure as feedback signal flow constant x pressure This conversion makes it possible to set the reference in such a way tha...

Page 143: ...ce If the difference between Setpoint 2 and feedback 2 is the larger of the two the remote reference will be added to the parameter 419 Setpoint 2 If 2 zone maximum 6 is selected the AFD will calculate the difference between Setpoint 1 and feedback 1 as well as Setpoint 2 and feedback 2 After the calculation the AFD will use the smaller difference A negative difference i e one where the setpoint i...

Page 144: ...ge limit or the max min frequency has been reached The process regulator will not be engaged again until either the deviation is zero or its prefix has changed Select Off 0 if the integrator is to continue integrating to the deviation even if it is not possible to remove the deviation by regulation NOTE If Off 0 is selected it will mean that when the deviation changes its prefix the integrator wil...

Page 145: ...Value 0 00 OFF 10 00 sec OFF Function The differentiator does not react to a constant error It only contributes when the error changes The quicker the error changes the stronger the contribution from the differentiator will be This influence is proportional to the speed by which the deviation changes Used in Closed loop 1 parameter 100 Description of choice Fast regulation can be obtained by means...

Page 146: ...ts 434 Motor Alteration Function MOTOR ALT FUNCTION Value Ramp RAMP 0 Coast COAST 1 Function When a motor is stopped after the duration set in parameter 433 Motor alternation time expires the motor is commanded to either coast or ramp to a stop If the motor is not running at the time of alteration the relay simply changes state If the motor is running at the time of alteration a start command is s...

Page 147: ...uppress harmonics Can also occur on line with low short circuit ratio NOTE This is a hidden parameter The only access is with the MCT 10 software tool factory setting display text value for use in communication via serial communication port MG 80 A7 22 VLT is a registered Danfoss trademark 141 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 3...

Page 148: ...sed to the slaves and awaits reply telegrams from these The response time of the slaves is max 50 ms Only a slave that has received a faultless telegram addressed to that slave will response by sending a reply telegram Broadcast A master can send the same telegram at the same time to all slaves connected to the bus In such broadcast communication the slave does not send a reply telegram to the mas...

Page 149: ...l be max 20 msec and there will be a minimum pause of 2 characters Pause time min 2 characters Response time min 2 characters Response time max 20 msec The time between individual characters in a telegram is not to exceed 2 characters and the telegram must be completed within 1 5 times the rated telegram time If the baudrate is 9600 kbaud and the telegram length is 16 baud the telegram must be com...

Page 150: ...0 0 0 1 0 02H EXOR second byte 1 1 0 1 0 1 1 0 D6H BCC 1 1 0 1 0 1 0 0 Data character byte The build up of data blocks depends on the type of telegram There are three types of telegram and the telegram type applies to both control telegram master slave and reply telegram slave master The three types of telegram are the following 1 Parameter block used for transferring parameters between master and...

Page 151: ...ot exist 1 There is no write access to the parameter called 2 The data value exceeds the parameter limits 3 The used sub index does not exist 4 The parameter is not of the array type 5 The data type does not match the parameter called 17 Data change in the parameter called is not possible in the present mode of the VLT AFD E g some parameters can only be changed when the motor has stopped 130 Ther...

Page 152: ...VLT 8000 AQUA parameters 621 631 Nameplate data have data type 9 For example it is possible in parameter 621 Unit Type to read the unit size and line voltage range When a text string is transferred read the telegram length is variable since the texts have different lengths The telegram length is stated in the 2nd byte of the telegram called LGE In order to read a text via the PWE block the paramet...

Page 153: ...t is written in EEPROM PKE E19F Hex Write to parameter 415 Process units IND 0000 Hex PWEHIGH 0000 Hex PWELOW 0014 Hex Choose data choice kW 20 Svaret fra slaven til masteren vil være Example Read a parameter value The value in parameter 206 Ramp up time is required The master sends the following inquiry PKE 10CE Hex read parameter 206 Ramp up time IND 0000 Hex PWEHIGH 0000 Hex PWELOW 0000 Hex If ...

Page 154: ...by 0 1 A value of 100 will thus be understood as 10 0 Conversion table Conversion Conversion index factor 74 3 6 2 100 1 10 0 1 1 0 1 2 0 01 3 0 001 4 0 0001 Process word The process word block is divided into two blocks each of 16 bits which always come in the sequence stated PCD1 PCD 2 Control telegram master slave Control word Reference value Reply telegram slave master Status word Given output...

Page 155: ...tor provided the other conditions for starting are fulfilled Note In parameter 503 Coasting stop the choice is made of how bit 03 is to be gated with the corresponding function of terminal 27 Bit 04 Quick stop Bit 04 0 leads to a stop in which the motor speed is ramped down to stop via parameter 207 Ramp down time Bit 05 Freeze output frequency Bit 05 0 means that the given output frequency in Hz ...

Page 156: ...parameter 004 Note In parameter 507 Choice of Setup a choice is made of the way bits 13 14 are to be gated with the corresponding function of the digital inputs Bit 15 No function reversing Bit 15 0 leads to no reversing Bit 15 1 leads to reversing Please note that in the factory setting reversing has been selected as digital in parameter 506 Reversing which means that bit 15 only leads to reversi...

Page 157: ...he VLT 8000 AQUA has a start signal or that the output frequency is greater than 0 Hz Bit 12 No function Bit 12 has no function Bit 13 Voltage warning high low Bit 13 0 means that there is no voltage warning Bit 13 1 means that the DC voltage of the VLT 8000 AQUA intermediate circuit is too low or too high See the voltage limits in Warnings and alarms Bit 14 Current limit Bit 14 0 means that the o...

Page 158: ...f the AFD at any given time is transmitted as a 16 bit word The value is transmitted in the form of whole numbers 0 32767 200 16384 4000 Hex corresponds to 100 The output frequency has the following format 0 16384 4000 Hex 0 100 Par 201 Output frequency low limit Par 202 Output frequency high limit Example Status word and present output frequency The master receives a status message from the AFD s...

Page 159: ... must be set at a value that corresponds to the transmission speed of the master Parameter 502 Baudrate cannot be selected via serial communication it must be set via the LCP control unit The data transmission time itself which is determined by the baudrate selected is only part of the total communication time 503 Coasting stop COASTING Value Digital input DIGITAL INPUT 0 Serial communication SERI...

Page 160: ... 1 Motor run 1 1 Motor run Logic and 2 Logic or 3 Serial Serial Term 19 27 com Function Term 19 27 com Function 0 0 DC brake 0 0 DC brake 0 1 Motor run 0 1 DC brake 1 0 Motor run 1 0 DC brake 1 1 Motor run 1 1 Motor run 505 Start START Value Digital input DIGITAL INPUT 0 Serial communication SERIAL PORT 1 Logic and LOGIC AND 2 Logic or LOGIC OR 3 Function See functional description under parameter...

Page 161: ...nction See functional description under parameter 503 Coasting Description of choice The table below shows the Setup parameter 002 Active Setup that has been selected via Digital input 0 Serial communication 1 Logic and 2 or Logic or 3 The table also shows the preset reference parameters 211 214 Preset reference that has been selected via Digital input 0 Serial communication 1 Logic and 2 or Logic...

Page 162: ...sb Setup no Preset ref no 0 0 0 0 1 0 0 0 1 2 0 0 1 0 3 0 0 1 1 4 0 1 0 0 2 0 1 0 1 2 0 1 1 0 4 0 1 1 1 4 1 0 0 0 3 1 0 0 1 4 1 0 1 0 3 1 0 1 1 4 1 1 0 0 4 1 1 0 1 4 1 1 1 0 4 1 1 1 1 4 factory setting display text value for use in communication via serial communication port MG 80 A7 22 VLT is a registered Danfoss trademark 156 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Sect...

Page 163: ...e parameters can be read out via the serial communication port and via the display See also parameters 007 010 Display read out Description of choice Resulting reference parameter 509 gives a percentage for the resulting reference in the range from Minimum reference RefMIN to Maximum reference RefMAX See also Reference handling Resulting reference unit parameter 510 gives the resulting reference b...

Page 164: ...Gives the present status word of the AFD in Hex Heat sink temperature parameter 528 Gives the present heat sink temperature of the AFD The cut out limit is 90 5 C 9 F while cutting back in is effected at 60 5 C 9 F Alarm word parameter 529 Gives a Hex code for the alarm on the AFD SeeWarning words 1 2 and Alarm word Control word parameter 530 Gives the present control word of the AFD in Hex Warnin...

Page 165: ... Bus time interval function are only active when FC protocol 0 has been selected in parameter 500 Protocol 555 Bus time interval BUS TIME INTERVAL Value 1 65534 sec 60 sec Function In this parameter the time is set which is expected to pass as a maximum between the receipt of two telegrams in a row If this time is exceeded the serial communication is assumed to have stopped and the required reacti...

Page 166: ...ime expires the drive s Modbus RTU interface will assume that it has received the entire message Description of choice Generally the value of 100 ms is sufficient for Modbus RTU networks although some Modbus RTU networks may operate on a timeout value as short as 35 ms If this value is set too short the drive s Modbus RTU interface may miss a part of the message Since the CRC check will not be val...

Page 167: ...800000 Drive ready 01000000 Relay 123 active 02000000 Drive ready 04000000 Control ready 08000000 Start prevented 10000000 Profibus OFF3 active 20000000 Profibus OFF2 active 40000000 Profibus OFF1 active 80000000 Reserved Hex code Warning word 00000001 Reference high 00000002 Fault in EEprom on control card 00000004 Fault in EEprom on power card 00000008 HPFB bus timeout 00000010 Serial communicat...

Page 168: ...08000 Inverter overheated 00010000 Undervoltage 00020000 Overvoltage 00040000 Line failure 00080000 Live zero fault 00100000 Heat sink temperature too high 00200000 Motor phase W missing 00400000 Motor phase V missing 00800000 Motor phase U missing 01000000 Profibus communication fault 02000000 Inverter fault 04000000 Output current low 08000000 Safety stop 10000000 Reserved MG 80 A7 22 VLT is a r...

Page 169: ...unit is cut off This value cannot be reset Parameter 601 Hours run Gives the number of hours in which the motor has been in operation since being reset in parameter 619 Reset of hours run counter The value is saved every hour and when the power supply to the unit is cut off Parameter 602 kWh counter Gives the output power of the AFD The calculation is based on the mean value in kWh over one hour T...

Page 170: ...nd to decimal code 128 Terminal 33 corresponds to the bit to the extreme right and to decimal code 1 The table can be used e g for converting a decimal number into a binary code For example digital 40 corresponds to binary 00101000 The nearest smaller decimal number is 32 corresponding to a signal on terminal 18 40 32 8 corresponds to the signal on terminal 27 Terminal 16 17 18 19 27 29 32 33 Deci...

Page 171: ...on See Manual initialization 617 Fault log Value F LOG VALUE Value Index 1 10 Value 0 9999 Function This parameter makes it possible to see the value at which a trip occurred The unit of the value depends on the alarm active in parameter 615 Fault log Error code Description of choice The fault log is only reset after manual initialization See Manual initialization 618 Reset of kWh counter RESET KW...

Page 172: ...Select Control card test 2 Cut off the line supply and wait for the light in the display to go out 3 Insert the test plug see preceding column 4 Connect to line 5 The AFD expects the OK key to be pressed the test cannot be run without LCP 6 The AFD automatically tests the control card 7 Remove the test connector and press the OK key when the AFD displays TEST COMPLETED 8 Parameter 620 Operating mo...

Page 173: ...rsion no This gives the present software version number of the unit Example V 1 00 Parameter 625 Nameplate LCP identification no This gives the identification number of the LCP of the unit Example ID 1 42 2 kB Parameter 626 Nameplate Database identification no This gives the identification number of the software s database Example ID 1 14 Parameter 627 Nameplate Power Nameplate identification no T...

Page 174: ...tion This parameter allows a delay of the cut in time of relays 6 7 8 9 terminals 1 2 Description of choice Enter the required value 702 Relay 6 OFF delay RELAY6 OFF DELAY 705 Relay 7 OFF delay RELAY7 OFF DELAY 708 Relay 8 OFF delay RELAY8 OFF DELAY 711 Relay 9 OFF delay RELAY9 OFF DELAY Value 0 600 sec 0 sec Function This parameter is used to delay the cut out time of relays 6 7 8 9 terminals 1 2...

Page 175: ...tion via serial communication port MG 80 A7 22 VLT is a registered Danfoss trademark 169 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 175 of 208 ...

Page 176: ...G The output frequency is now changed in accordance with the preset ramps Auto ramp AUTO RAMP Parameter 208 Automatic ramp up down is enabled i e the AFD is trying to avoid a trip from overvoltage by increasing its output frequency Sleep Boost SLEEP BST The boost function in parameter 406 Boost setpoint is enabled This function is only possible in Closed loop operation Sleep mode SLEEP The energy ...

Page 177: ...top STOP The motor has been stopped via a stop signal from a digital input OFF STOP buttom or serial communication DC stop DC STOP The DC brake in parameter 114 116 has been enabled DRIVE ready UN READY The AFD is ready for operation but terminal 27 is a logic 0 and or a Coasting command has been received via the serial communication Not ready NOT READY The AFD is not ready for operation because o...

Page 178: ...r MOTOR THERMISTOR X X 12 Current limit CURRENT LIMIT X X 13 Overcurrent OVERCURRENT X X X 14 Ground fault GROUND FAULT X X 15 Switch mode fault SWITCH MODE FAULT X X 16 Short circuit CURR SHORT CIRCUIT X X 17 Serial communication timeout STD BUSTIMEOUT X X 18 HPFB bus timeout HPFB TIMEOUT X X 19 Fault in EEprom on power card EE ERROR POWER X 20 Fault in EEprom on control card EE ERROR CONTROL X 2...

Page 179: ...ltage DC is lower than Voltage warning low see table below The controls of the AFD are still enabled WARNING ALARM 7 Overvoltage DC LINK OVERVOLT If the intermediate circuit voltage DC is higher than the Overvoltage limit of the inverter see table below the AFD will trip after a fixed period The length of this period depends on the unit Alarm warning limits VLT 8000 AQUA 3 x 200 240 V VDC 3 x 380 ...

Page 180: ...ND FAULT GROUND FAULT There is a discharge from the output phases to ground either in the cable between the AFD and the motor or in the motor itself Turn off the AFD and remove the ground fault ALARM 15 Switch mode fault SWITCH MODE FAULT Fault in the switch mode power supply internal 15 V supply Contact your Danfoss supplier ALARM 16 Short circuiting CURR SHORT CIRCUIT There is short circuiting o...

Page 181: ...INTERNAL FAULT 7 An internal fault has occurred in the AFD Contact your Danfoss supplier LIMIT VALUE FAULT 8 The parameter values found for the motor are outside the acceptable range within which the AFD is able to work MOTOR ROTATES 9 The motor shaft rotates Make sure that the load is not able to make the motor shaft rotate Then start AMA all over ALARM 29 Heat sink temperature too high HEAT SINK...

Page 182: ...223 Warning Low frequency fLOW WARNING 62 Output frequency high FOUT FHIGH The output frequency is higher than parameter 224 Warning High frequency fHIGH WARNING ALARM 63 Output current low I MOTOR I LOW The output current is lower than parameter 221 Warning Low current ILOW Select the required function in parameter 409 Function in case of no load WARNING 64 Output current high I MOTOR I HIGH The ...

Page 183: ...sis and IP20 NEMA 1 equipment is recommended In environments with high temperatures and humidity corrosive gases such as sulphur nitrogen and chlorine compounds will cause chemical processes on the AFD components Such chemical reactions will rapidly affect and damage the electronic components In such environments it is recommended that equipment is mounted in a cabinet with fresh air ventilation k...

Page 184: ...low voltage Protection against electric shock is considered to be ensured when the electrical supply is of the PELV type and the installation is made as described in local national regulations on PELV supplies In VLT 8000 AQUA all control terminals as well as terminals 1 3 AUX relay are supplied from or in connection with extra low voltage PELV Galvanic ensured isolation is obtained by fulfilling ...

Page 185: ...ince the leakage current is 3 5 mA reinforced earthing grounding must be established which is required if EN 50178 is to be complied with Never use ELCB relays type A that are not suitable for DC fault currents from three phase rectifier loads If ELCB relays are used they must be Suitable for protecting equipment with a direct current content DC in the fault current 3 phase bridge rectifier Suitab...

Page 186: ...ad Static overload When VLT 8000 AQUA is overloaded the current limit in parameter 215 Current limit ILIM has been reached the controls will reduce the output frequency in an attempt to reduce the load If the overload is excessive a current may occur that makes the VLT AFD cut out after approx 1 5 sec Operation within the current limit can be limited in time 0 60 s in parameter 412 Trip delay over...

Page 187: ...rference from the AFD comes from two sources 1 DC intermediate circuit coils 2 Integral fan Below are the typical values measured at a distance of 1 meter 3 feet from the unit at full load VLT 8006 200 V VLT 8006 8011 400 V IP20 NEMA 1 units 50 dB A IP54 NEMA 12 units 62 dB A VLT 8008 8027 200 V VLT 8016 8122 400 V IP20 NEMA 1 units 61 dB A IP54 NEMA 12 units 66 dB A VLT 8042 8062 200 240 V IP20 N...

Page 188: ...00m 3300 ft the ambient temperature TAMB or max output current IVLT MAX must be derated in accordance with the diagram below 1 Derating of output current versus altitude at TAMB max 40 C 113 F 2 Derating of max TAMB versus altitude at 100 output current Switching on the input Switching on the input depends on the line voltage in question The table states the waiting time between cut ins Line volta...

Page 189: ...utput current IVLT N when the switching frequency exceeds 4 5 kHz In both cases the reduction is carried out linearly down to 60 of IVLT N The table gives the min max and factory set switching frequencies for VLT 8000 AQUA units Switching frequency kHz Min Max Fact VLT 8006 8032 200 V 3 0 14 0 4 5 VLT 8042 8062 200 V 3 0 4 5 4 5 VLT 8006 8011 480 V 3 0 10 0 4 5 VLT 8016 8062 480 V 3 0 14 0 4 5 VLT...

Page 190: ...iciency is marginal however in motors from 15 HP and up the advantages are significant In general the switching frequency does not affect the efficiency of small motors Motors from 15 HP and up have their efficiency improved 1 2 This is because the sine shape of the motor current is almost perfect at high switching frequency Efficiency of the system ηSYSTEM To calculate the system efficiency the e...

Page 191: ...er or cause resonance in connection with power factor correction batteries VLT 8000 AQUA has been designed in accordance with the following standards IEC 1000 3 2 IEEE 519 1992 IEC 22G WG4 EN 50178 VDE 160 5 3 1 1 2 The voltage distortion on the line supply depends on the size of the harmonic currents multiplied by the line impedance for the frequency in question The total voltage distortion THD i...

Page 192: ...ptimum EMC result In the great majority of cases the AFD is used by professionals of the trade as a complex component forming part of a larger appliance system or installation It must be noted that the responsibility for the final EMC properties of the appliance system or installation rests with the installer What is covered The EU Guidelines on the Application of Council Directive 89 336 EEC outl...

Page 193: ... the EMC directive is issued The manual gives detailed instructions for installation to ensure that your installation is EMC correct Furthermore we specify which norms that are complied with by our different products We offer the filters that can be seen from the specifications and gladly provide other types of assistance that can help you obtain the best EMC result Compliance with EMC directive 8...

Page 194: ...ng trades and light industries VLT 8016 8600 380 480 V VLT 8006 8062 200 240 V Basic standard EN 55011 Class A1 EN 55011 Class B Setup Motor cable Conducted 150 kHz 30 MHz Radiated 30 MHz 1 GHz Conducted 150 kHz 30 MHz Radiated 30 MHz 1 GHz 300 unshielded unarmored No No No No VLT 8000 w o RFI filter option 150 m br shielded armored No Yes No No 300 m unshielded unarmored Yes 1 2 No No No 50 m br ...

Page 195: ...61000 4 4 IEC 1000 4 4 Burst transients Simulation of interference brought about by switching with a contactor relays or similar devices EN 61000 4 5 IEC 1000 4 5 Surge transients Simulation of transients brought about e g by lightning that strikes near installations ENV 50204 Incoming electromagnetic field pulse modulated Simulation of the impact from GSM telephones ENV 61000 4 6 Cable borne HF S...

Page 196: ... 2 kV 2 4 kV 12 2 3 x UN 2 10 VRMS Motor 4 kV 5kHz CCC 10 VRMS Control lines 2 kV 5kHz CCC 2 kV 2 1 10 VRMS PROFIBUS option 2 kV 5kHz CCC 2 kV 2 1 10 VRMS Signal interface 3 m 1 kV 5kHz CCC 10 VRMS Enclosure 8 kV AD 6 kV CD 10 V m Load sharing 4 kV 5kHz CCC 10 VRMS Standard bus 2 kV 5kHz CCC 4 kV 21 10 VRMS DM Differential mode CM Common mode CCC Capacitive clamp coupling DCN Direct coupling netwo...

Page 197: ... No Yes 0 6 105 Motor current IM N Depends on the unit 0 01 IVLT MAX No Yes 2 7 106 Rated motor speed nM N Depends on par 102 Motor power 100 60000 rpm No Yes 0 6 107 Automatic motor adaptation AMA Optimisation disable No No 0 5 108 VT start voltage Depends on par 103 0 0 par 103 Yes Yes 1 6 109 Resonance dampening 100 0 500 Yes Yes 0 6 110 High brake away torque 0 0 sec 0 0 0 5 sec Yes Yes 1 5 11...

Page 198: ...es 1 6 222 Warning Higth current IHIGH IVLT MAX Par 221 IVLT MAX Yes Yes 1 6 223 Warning Low frequency fLOW 0 0 Hz 0 0 par 224 Yes Yes 1 6 224 Warning High frequency fHIGH 120 0 Hz Par 223 par 202 fMAX Yes Yes 1 6 225 Warning Low reference RefLOW 999 999 999 999 999 999 par 226 Yes Yes 3 4 226 Warning Low reference HighHIGH 999 999 999 Par 225 999 999 999 Yes Yes 3 4 227 Warning Low feedback FBLOW...

Page 199: ...th of the telegram Data type Description 3 Integer 16 4 Integer 32 5 Unsigned 8 6 Unsigned 16 7 Unsigned 32 9 Text string MG 80 A7 22 VLT is a registered Danfoss trademark 193 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP Id VM207 Active 03 09 2013 Page 199 of 208 ...

Page 200: ...319 Terminal 42 output 0 IMAX 4 20 mA Yes Yes 0 5 320 Terminal 42 output pulse scaling Yes Yes 0 6 321 Terminal 42 output 0 fMAX 0 20 mA Yes Yes 0 5 322 Terminal 45 output Yes Yes pulse scaling 5000 Hz 1 32000 Hz Yes Yes 0 6 323 Relay 1 output function No alarm Yes Yes 0 5 324 Relay 01 ON delay 0 00 sec 0 600 sec Yes Yes 0 6 325 Relay 01 OFF delay 2 00 sec 0 600 sec Yes Yes 0 6 326 Relay 2 output ...

Page 201: ...1 0 1 2 0 01 3 0 001 4 0 0001 Data type Data type shows the type and length of the telegram Data type Description 3 Integer 16 4 Integer 32 5 Unsigned 8 6 Unsigned 16 7 Unsigned 32 9 Text string MG 80 A7 22 VLT is a registered Danfoss trademark 195 Rosewood STP ST42 General Operation and Maintenance Manual Part 4 Section 6 3 Manufacturers Manuals 6 3 33 Danfoss VLT Aquadrive 8000 Vendor Manual QP ...

Page 202: ... 4 415 Units relating to closed loop Yes Yes 1 5 416 Feedback conversion Linear Yes Yes 0 5 417 Feedback calculation Maximum Yes Yes 0 5 418 Setpoint 1 0 000 FBMIN FBMAX Yes Yes 3 4 419 Setpoint 2 0 000 FBMIN FBMAX Yes Yes 3 4 420 PID normal inverse control Normal Yes Yes 0 5 421 PID anti windup On Yes Yes 0 5 422 PID start up frequency 0 Hz fMIN fMAX Yes Yes 1 6 423 PID proportional gain 0 01 0 0...

Page 203: ...Input No No 0 5 522 Data Readout Terminal 53 Analog Input No No 1 3 523 Data Readout Terminal 54 Analog Input No No 1 3 524 Data Readout Terminal 60 Analog Input No No 4 3 525 Data Readout Pulse reference No No 1 7 526 Data Readout External Reference No No 1 3 527 Data Readout Status Word Hex No No 0 6 528 Data Readout Heatsink Temperature No No 0 5 529 Data Readout Alarm Word Hex No No 0 7 530 Da...

Page 204: ... no No No 0 9 626 Nameplate Database identification no No No 2 9 627 Nameplate Power component identification no No No 0 9 628 Nameplate Application option type No No 0 9 629 Nameplate Application option ordering no No No 0 9 630 Nameplate Communication option type No No 0 9 631 Nameplate Communication option ordering no No No 0 9 Changes during operation Yes means that the parameter can be change...

Page 205: ...sec Yes Yes 2 6 705 Relay 7 Off Delay 000 sec 0 to 600 sec Yes Yes 2 6 706 Relay 8 Output Function NO FUNCTION Yes Yes 0 5 707 Relay 8 On Delay 000 sec 0 to 600 sec Yes Yes 2 6 708 Relay 8 Off Delay 000 sec 0 to 600 sec Yes Yes 2 6 709 Relay 9 Output Function NO FUNCTION Yes Yes 0 5 710 Relay 9 On Delay 000 sec 0 to 600 sec Yes Yes 2 6 711 Relay 9 Off Delay 000 sec 0 to 600 sec Yes Yes 2 6 MG 80 A...

Page 206: ...182 Derating for high switching frequency 183 Digital inputs 113 Digital inputs 5 28 Digital outputs 29 Digital speed up down 76 Direction of IEC motor rotation 131 Display mode 80 Display mode I 159 Display readout 90 Displaytext 158 E EMC test results 187 Earthing Grounding of shielded armored control cables 59 Efficiency 184 Electrical installation 63 Electrical installation Control cables 72 E...

Page 207: ... on LCP 91 Output data 28 P Profibus DP V1 13 Parallel coupling of motors 70 Parameter Data 164 PC software 13 PC Software tools 13 Peak voltage on motor 180 PELV 6 Potentiometer reference 76 Power factor 185 Preset reference 107 Programming 86 Protection 31 Protocols 142 Pulse feedback 115 Pulse input 29 Pulse reference 115 Pulse scaling 122 Q Quick Menu 84 R Ramp down time 105 Ramp uptime 104 RC...

Page 208: ...build up 143 Telegram communication 142 Telegram length 143 Tightening torque 69 Time out 118 Torque characteristics 93 Transmitter connection 76 Trip locked 30 Type code ordering number string 24 U Use of EMC correct cables 68 V Ventilation 105 VFD 30 W Warning words 161 Warning High reference 109 Warnings 172 Warnings and alarms 172 Wrong earthing grounding 59 2 2 zone regulation 76 24 Volt exte...

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