Roland DWP-80S User Manual Download

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User's Manual

Roland DG Corporation has developed a special website introducing dental solutions.
For the latest information regarding this machine (including manuals), see Roland DG
Corporation’s special Easy Shape website (http://www.rolandeasyshape.com).

Summary of Contents for DWP-80S

Page 1: ... Corporation has developed a special website introducing dental solutions For the latest information regarding this machine including manuals see Roland DG Corporation s special Easy Shape website http www rolandeasyshape com ...

Page 2: ...rm is Not Dirty 20 Step 4 Adjust the Initial Printing Height Z0 20 2 Create the Print File in Quick Denta 23 Step 1 Prepare the 3D Model Data 23 Step 2 Create the Printing File 23 3 Printing 28 Step 1 Add Resin to the Liquid Material Vat 28 Step 2 Send the Print Data 30 Step 3 Remove the Job 31 Step 4 Post print Processing 33 Maintenance after Use 36 Use Advanced Useful Functions 41 Print Multiple...

Page 3: ...ademarks of their respective holders Copyright 2016 Roland DG Corporation http www rolanddg com Thank you very much for purchasing this product To ensure correct and safe usage with a full understanding of this product s performance please be sure to read through this manual completely and store it in a safe location Unauthorized copying or transferal in whole or in part of this manual is prohibit...

Page 4: ...5 Advantages of Using Layer Exposure Method to Print Objects One Layer at a Time 5 Part Names 6 Modeling Machine 6 Quick Denta 8 Basic Operation 10 Start up 10 Status Indicated by LED Lamp on Power Button 11 Optimizing the Display Settings for the Machine 11 Shutdown 13 Using the Storage 13 4 ...

Page 5: ...ght source to print an object based on 3D data P 14 Chapter 2 Output Advantages of Using Layer Exposure Method to Print Objects One Layer at a Time The printing method whereby a file for printing is sliced into layers at regular intervals each of which is exposed irradiated with light by a projector one layer at a time is referred to as the layer exposure method This printing method makes it possi...

Page 6: ...NING Do not use any electrical power supply that does not meet the ratings displayed on the AC adapter Doing so may result in fire or electrical shock WARNING Never use any AC adapter or power cord other than those included with the machine Doing so may result in fire or electrical shock WARNING Handle the AC adapter power cord plug and electrical outlet correctly and with care Never use any artic...

Page 7: ...uid material vat the UV irradiation outlet shutter on the bottom of the liquid material vat is opened UV irradiation outlet with shutter When the shutter opens UV rays are emitted from the machine Liquid material vat stopper The liquid material vat stopper secures the liquid material vat in place When the stopper is disengaged the liquid material vat moves forward Liquid material vat retaining scr...

Page 8: ...ns and settings on the Function tab Main view Displays imported 3D model data The content displayed differs depending on the selected function tab Toolbar Displays the operation buttons for changing the position and view status of objects displayed in the main view Hovering the mouse pointer above a button will display that button s functions Status bar Displays the status of operations performed ...

Page 9: ...Chapter 1 Getting Started How to View Help 1 Click lower right part of the screen in the tool bar How to View Help 2 Procedure A Click B Click Help Part Names 9 ...

Page 10: ...button stops flashing and remains steadily lit initial operation is complete USB C Start Quick Denta Windows 10 1 Click Start 2 Click All apps 3 Click the Quick Denta icon under Quick Denta Windows 8 1 1 On the Start screen click 2 On the Apps screen click Quick Denta Windows 7 1 Click Start 2 Click the All Programs or Programs 3 Click the Roland DWP 80S folder and then click Quick Denta 10 ...

Page 11: ...talled Red High speed flashing A fatal error has occurred Switch off the power before performing the operation again Contact your authorized Roland DG Corporation dealer if the same symptoms occur again Off The power is off Optimizing the Display Settings for the Machine Optimize the computer s display settings for this machine If these settings are not configured you will not be able to print due...

Page 12: ...ions Change When the Computer Sleeps or Power Options Change When the Computer Sleeps B Configure the Turn off the display setting to Never or None Put the computer to sleep Never or None A Hardware and Sound Power Options Change When the Computer Sleeps or Power Options Change When the Computer Sleeps B Configure the Put the computer to sleep setting to Never or None Screen saver None A Appearanc...

Page 13: ...he changes appears B Press the power button on the printing machine The power to the machine is switched off The power button turns off Using the Storage This machine contains a storage area The storage can be used to store included items such as spatulas Gently push the front panel of the storage toward the back to open the storage To close the storage gently push on the front panel toward the ba...

Page 14: ... 3D Model Data 23 Step 2 Create the Printing File 23 3 Printing 28 Step 1 Add Resin to the Liquid Material Vat 28 Step 2 Send the Print Data 30 Step 3 Remove the Job 31 Step 4 Post print Processing 33 Maintenance after Use 36 Use Advanced Useful Functions 41 Print Multiple Objects Simultaneously 41 Increase or Decrease the Number of Supports 41 Correct Errors when Importing STL Data 42 Fine tuning...

Page 15: ...nta P 23 Import the 3D model data into Quick Denta to create a printing file 3 Printing P 28 Send the file from Quick Denta to the printing machine After printing completes post processing and maintenance are two tasks that should be performed Importable File Formats The Quick Denta dedicated software is capable of importing the following two file formats STL format Quick Denta format 15 ...

Page 16: ...ING Never drink or sniff photo curable resin or allow it to come in contact with the eyes or skin Doing so may be hazardous to your health CAUTION When handling resin wear rubber gloves and protective eyewear Do not allow resin to come into contact with the skin or eyes CAUTION Always close the lid securely when storing a photo curable resin in a container Failure to do so may result in leakage of...

Page 17: ...vats depending on the type of resin being used Contact your authorized Roland DG Corp dealer or visit the Roland DG Corp website http www rolanddg com to purchase liquid material vats Procedure A Open the front cover B Loosen the liquid material vat retaining screws C Insert the liquid material vat Liquid material vat Push in the liquid material vat until its edge gently touches the shutter lever ...

Page 18: ...the edge of the liquid material vat Liquid material vat stopper MEMO In the next procedure the liquid material vat retaining screws are only loosened by a fixed amount For this reason the liquid material vat retaining screws are tightened securely at this stage E Loosen the liquid material vat retaining screws one turn 1 Preparing the Machine 18 ...

Page 19: ...between the liquid material vat holder and the liquid material vat Pressing the liquid material vat lowers the shutter lever toward the back opening the shutter of the irra diation unit under the liquid material vat G Check that the liquid material vat stopper is down and is touching the outside of the liquid material vat 1 Preparing the Machine 19 ...

Page 20: ...is present wash the printing platform P 36 1 Wash the printing platform Step 4 Adjust the Initial Printing Height Z0 When setting the liquid material vat for the first time or when replacing the liquid material vat it is necessary to adjust the height at which the job starts to be made in the liquid material vat Procedure A Using the included hexagonal screwdriver loosen the Z0 adjustment screws V...

Page 21: ...lick in Quick Denta D Click The printing platform descends to the bottom of the liquid material vat E When the printing platform has stopped moving open the front cover F Tighten the Z0 adjustment screw while gently pressing the printing platform downward Tighten the screw while pressing down on the printing platform as shown below as though gently pressing it against the liquid material vat This ...

Page 22: ...Chapter 2 Output G Close the front cover H Click on the Print tab in Quick Denta The printing platform moves to the highest position 1 Preparing the Machine 22 ...

Page 23: ...commercially available 3D CAD software Quick Denta format This is the file format for data saved using Quick Denta MEMO For information on how to use 3D CAD software refer to the instruction manual for the software you are using Step 2 Create the Printing File 1 Select the application type and import the 3D model A Click B Select the application The resin to be used and the basic modeling settings...

Page 24: ...eters set with Quick Denta such as the layer thickness will not be included Open button Use this when importing Quick Denta format files This button cannot be used to import STL format files The parameters set with Quick Denta such as the layer thickness will be included If a file has already been imported and you use this button to import a different file a new project file will be created D Sele...

Page 25: ... Clicking the object displays handles around the object for movement When an object is clicked and dragged by moving the computer mouse the object s position will be moved Clicking the object again displays rotation handles around the object Clicking on a rotation handle causes the handle to turn red Clicking and dragging an object in this state will rotate the object with the handle as the anchor...

Page 26: ... from the platform vertically thus allowing for higher quality printing with less shape distortion Recommended layouts for each application The following diagram shows the recommended layouts for each application The angle of the object at import can be set to the predetermined angle P 49 Determine the Angle when Importing STL Files The jobs are shown hanging from the platform actual printing stat...

Page 27: ...itioning allows for shorter printing times However printing quality may be lower compared with the recommended layout vertical C Click Generate Supports The supports will be generated MEMO Supports can be added or deleted P 46 Add Delete Supports 2 Create the Print File in Quick Denta 27 ...

Page 28: ...will be displayed For details on the message refer to the Quick Denta help P 9 How to View Help 1 P 9 How to View Help 2 C Click The amount of resin required to print the job is displayed MEMO Users can also calculate the estimated cost P 45 Showing the Estimated Cost The maximum resin volume for use is 300 g The calculated value is an estimate of the volume of resin to use so ensure that a suffic...

Page 29: ...e color of the resin may be uneven in some parts when cured New products and products that have not been used for a long period of time Approx 120 times per minute All other products Approx 60 times per 30 seconds C Fill the liquid material vat with resin Ensure all of the surfaces inside the liquid material vat are coated with resin At this point the amount under Estimated job volume in Quick Den...

Page 30: ... s display settings have been optimized for the machine P 11 Optimizing the Display Settings for the Machine A secondary monitor an external display monitor is not connected When using a laptop computer the computer is connected to an AC adapter and power is being supplied The liquid material vat has been installed P 17 Step 2 Install the Liquid Material Vat in the Machine The preview has been che...

Page 31: ...tool tip or any other sharp edges Doing so may cause injury Procedure A When a message saying Printing has finished appears click OK B Open the front cover C Loosen the printing platform retaining screw Loosen the retaining screw until the printing platform drops slightly D Pull out the printing platform 3 Printing 31 ...

Page 32: ...reak the job when removing it Job Printing platform Metallic spatula Work tray Do not leave resin in the liquid material vat after printing Be sure to clean the liquid material vat printing platform and work tray P 36 Maintenance after Use P 36 1 Wash the printing platform P 39 2 Wash the liquid material vat P 40 3 Clean the work tray 3 Printing 32 ...

Page 33: ...job is entirely submerged Tweezers Ethanol Commercially available Job Washing container for rough washing MEMO Use ethanol with a concentration of at least 96 Important Be careful of fire when using ethanol C Put water into the ultrasonic cleaner container and partially submerge the rough washing container in the water MEMO For information on how to use the ultrasonic cleaner refer to the instruct...

Page 34: ...rasonic cleaner and remove the job F Wipe any ethanol off the job Important Once washing is complete remove the job from the washing container immediately Allowing the object to soak for more than 5 minutes in the ethanol may cause the quality of the object to deteriorate Dispose of used ethanol according to local waste sorting criteria Do not dispose of resin in sewage systems or rivers 3 Finish ...

Page 35: ...ase plates deformation can be mitigated by post curing on an abutment Deformation can be prevented in any location by applying transparent tape to that location Recommended Curing Times Framework About 15 minutes of curing is recommended to ensure the job is fixed to the abutment 15 minutes Base plate Fifteen minutes of curing is performed to ensure the job is fixed to the abutment Afterward remov...

Page 36: ...letes do not allow resin to remain in the liquid material vat Also remove any adhering resin Allowing the resin to remain in the liquid material vat can cause the vat to deteriorate and can lead to printing failure Be sure to remove all the resin that has adhered to the printing platform Allowing the resin to remain can cause the printing platform to deteriorate and printing to fail Also be sure t...

Page 37: ...oak a rag in ethanol and wipe any resin from the surface of the printing platform E Use the included metallic spatula to scrape off any cured resin that has stuck to the printing platform F Remove the printing platform plate Hexagonal wrench 3 Printing 37 ...

Page 38: ...remain can cause the printing platform to deteriorate and printing to fail H Attach the printing platform plate Hexagonal wrench I Return the printing platform to its original position J Tighten the printing platform retaining screw Tightening the retaining screw will raise the printing platform Tighten the screw until the printing platform cannot be easily moved by hand 3 Printing 38 ...

Page 39: ...d you slightly C Remove the liquid material vat MEMO Wash the printing platform before removing the liquid material vat P 36 1 Wash the printing platform If the liquid material vat is removed first resin stuck to the printing platform may fall off and dirty the machine When removing the liquid material vat take care not to spill any remaining resin on the machine 3 Printing 39 ...

Page 40: ...expiration date has not passed E Soak a rag or other cloth in ethanol and wipe away any resin that remains in the liquid material vat Be sure to remove any resin adhering to the liquid material vat Allowing the resin to remain can cause the liquid material vat to deteriorate and printing to fail F Dry the liquid material vat completely G Install the liquid material vat as before 3 Clean the work t...

Page 41: ...d cause printing to fail Increase or Decrease the Number of Supports In most cases it will not be necessary to change these settings in order to print Procedure A Click B Click Advanced Settings The Advanced support settings dialog box appears Increase or decrease the number of supports to match the size and shape of the job Standard The standard number of supports is set according to the selected...

Page 42: ...e A Click B Click Settings C Click Preferences The Preferences dialog box appears D Click the Movement tab E Set Perform healing during import to ON MEMO Objects with complex shapes may be displayed as errors The Healing function is not able to correct all errors If the error cannot be corrected correct the error using your 3D CAD software and then try importing the data again Use Advanced Useful ...

Page 43: ...during exposure Increase the shrinkage factor using and decrease the shrinkage factor using Unit Setting range 5 0 to 5 0 Layer height Set the layer pitch Unit mm inch Options 0 05 0 10 0 15 mm Resin exposure time Set the resin exposure time Unit sec Setting range 2 00 to 50 00 sec Reset Reset all settings to the standard value for the selected application job type MEMO The standard values recomme...

Page 44: ...n to check the printing orientation the inversion of the object prior to actually printing View Printing Position You can switch the display between Printing position and Printing position platform The display switches to the following when Printing position platform is selected MEMO The View Printing Position function can be used from any tab Use Advanced Useful Functions 44 ...

Page 45: ...he amount of resin used in the estimate To calculate the estimated cost the standard unit cost must be set in advance Procedure A Click B Click Settings C Click Preferences The Preferences dialog box appears D Click the Application and cost tab Set Calculate cost to ON Select Currency Use Advanced Useful Functions 45 ...

Page 46: ...the Estimated cost Add Delete Supports MEMO Click and zoom in or out on the object using the mouse wheel or click and move so that the support position is easily seen Add Supports Procedure A Click B Click Select point to add Supports become transparent Use Advanced Useful Functions 46 ...

Page 47: ...A new support has been added If it is not possible to attach the support it appears as shown in the drawing below E Click Check supports You can check the state of all the supports Delete Supports Procedure A Click B Click Select point to delete The object will turn transparent C Click and then click on the supports you want to delete Use Advanced Useful Functions 47 ...

Page 48: ...ts post processing after printing will be difficult If there are too few supports the job may not be supported properly during printing causing the job to fall Leaving only the support marked with does not ensure that the object will not fall As such take care when adding or removing supports P 41 Increase or Decrease the Number of Supports If multiple objects are positioned in the work area suppo...

Page 49: ...the setting to Automatic rotation during import Select the application type and set Times Axis and Angle for the rotation For example the following screen shows a custom tray with 90 degree rotation around the Z axis and then a 30 degree rotation around the Y axis With Object placement height the height from the bottom surface of the platform to the object will be set However if Align to Platform ...

Page 50: ... Click B Click Align to Platform The height from the bottom surface of the platform to the object will be set to 0 Click Align to Platform again to set the height to the previous setting The previously set height is the height set under Object placement height in the Settings by Application dialog box Use Advanced Useful Functions 50 ...

Page 51: ...intenance Warnings and Cautions for Maintenance 52 Periodic Maintenance 53 Check That the Liquid Material Vat Is Not Cloudy 53 Replace Consumable Parts 54 Replace Liquid Material Vat 54 Replace the Projector 54 51 ...

Page 52: ...r touch any area not specified in the instructions Sudden movement of the machine may cause injury or burns WARNING Never place a photo curable resin container in fire Resin may flow out catch fire and spread fire to other nearby objects WARNING Never use gasoline thinner or any other flammable material Doing so may result in fire CAUTION When handling resin wear rubber gloves and protective eyewe...

Page 53: ...rns cloudy white When the liquid material vat gets too cloudy printing quality drops and the job may stick to the liquid material vat Printing range MEMO Position the object so that the printing range is not within the cloudy part If the printing range shown in the figure above is completely cloudy it is possible to use the remaining half of the liquid material vat by rotating it 180 New printing ...

Page 54: ...ked If the job does not attach to the printing platform during printing and remains in the liquid material vat Replace the Projector The light source of the machine s built in projector UV LED is a consumable part When a fixed usage time is exceeded a message is displayed in Quick Denta In such cases it is recommended that the projector be replaced as soon as possible Contact your authorized Rolan...

Page 55: ...s Impossible 66 Uninstalling the DWP 80S Driver 67 Driver for the Projector Does Not Operate Correctly 68 Uninstalling the Driver for the Projector 70 Correct Installation of the DWP 80S Driver Is Impossible Listed as Unspecified 70 Checking the Quick Denta Version 72 When Moving the Machine 73 Main Specifications 75 Location of Power Rating and Serial Number Label 75 External Dimensions 76 Specif...

Page 56: ...the liquid material vat is dirty wash it Alternately replace the liquid material vat with a new one P 53 P 54 Is there enough resin in the liquid material vat Check the Estimated job volume displayed in Quick Denta before printing and make sure there is enough resin in the liquid material vat Printing will also not be possible if there is not enough resin in the printing part of the liquid materia...

Page 57: ...aterial vat Is the liquid material vat dirty or cloudy If the bottom of the liquid material vat is cloudy set the non cloudy part toward the back of the machine If the liquid material vat is dirty wash it Alternately replace the liquid material vat with a new one P 53 Has the initial height of the printing platform been adjusted Adjust the initial printing height to the optimum height P 20 Is the ...

Page 58: ...r programs at the same time as Quick Denta The job does not attach to the platform it remains in the liquid material vat Is the liquid material vat dirty or cloudy If the bottom of the liquid material vat is cloudy set the non cloudy part toward the back of the machine If the liquid material vat is dirty wash it Alternately replace the liquid material vat with a new one P 53 P 54 Is the surface of...

Page 59: ...ert the Roland DG Software Package CD into the CD ROM drive of the computer When the automatic playback window appears click Run menu exe If a User Account Control window appears click Allow or Yes and then continue with the installation The setup menu screen appears automatically D Click Custom Install E Click Install for the DWP 80S Driver F Click Install select Roland DWP 80S for the model name...

Page 60: ... Faxes installation is complete Do not remove the USB cable until installation is complete Installing the Projector Driver Separately Procedure A Before installation confirm that the printer and the computer are not connected with the USB cable B Log on to Windows as the computer s administrator or as an Administrators account C Insert the Roland DG Software Package CD into the CD ROM drive of the...

Page 61: ...hapter 4 Appendix D Click Custom Install E Click Install for the DisplayLink Driver F If the following window appears click Install Installation of the driver for the projector begins Troubleshooting 61 ...

Page 62: ...ation several windows similar to the following will appear showing the installation progress The computer s display resolution will change during the process The display may also flash or temporarily disappear This is a normal part of the installation process and is not a malfunction H Perform the following if the screen shown below is displayed Windows 10 1 Click Home Troubleshooting 62 ...

Page 63: ...vices If PJ526ABRL is not listed twice refer to the following P 68 Driver for the Projector Does Not Operate Correctly Windows 8 1 and 7 Verify that PJ526ABRL appears twice under Display If PJ526ABRL is not listed twice refer to the following P 68 Driver for the Projector Does Not Operate Correctly Troubleshooting 63 ...

Page 64: ...ing Quick Denta or the Manuals Separately Procedure A Before installation confirm that the printer and the computer are not connected with the USB cable B Log on to Windows as the computer s administrator or as an Administrators account C Insert the Roland DG Software Package CD into the CD ROM drive of the computer When the automatic playback window appears click Run menu exe If a User Account Co...

Page 65: ... Click Install for QUICK DENTA or the DWP 80S Manuals F When the following window appears click Next Installation of Quick Denta or the DWP 80S manuals begins Follow the on screen explanations to proceed with the installation Troubleshooting 65 ...

Page 66: ...ardware and Sound and then Device Manager If a User Account Control window appears click Continue The Device Manager appears D From Control Panel click Hardware and Sound and then click Device Manager If a User Account Control window appears click Continue The Device Manager appears D Click Device Manager If a User Account Control window appears click Continue The Device Manager appears E From the...

Page 67: ...inistrator C Right click Start C Click Desktop C Click Start D Point to the lower right corner of the screen to display the charms and click Settings E Click Programs and Features E Click Control Panel and then click Uninstall a Program F Select the driver of the machine to delete by clicking it click Uninstall and then click Start G If a message prompting you to confirm deletion appears click Yes...

Page 68: ...t version L When the User Account Control window appears on the screen click Yes The setup program for the driver starts M Click Uninstall N Select the machine to delete then click Start O If a window prompting you to restart the computer appears click Yes When the computer has restarted the uninstall procedure is complete Driver for the Projector Does Not Operate Correctly If the projector driver...

Page 69: ...ol Panel and then Adjust Screen Resolution F If Multiple displays is set to Extend these displays uninstall and re install the projector driver P 70 Uninstalling the Driver for the Projector If Multiple displays is not set to Extend these displays change the setting to Extend these displays G Click Control Panel and then click Uninstall a Program H Look for DisplayLink Core Software and DisplayLin...

Page 70: ...tall E If a message prompting you to confirm deletion appears click Yes F When the User Account Control window appears on the screen click Yes G When Uninstallation of Dependent Products is displayed click Yes H If a window prompting you to restart the computer appears click Yes Correct Installation of the DWP 80S Driver Is Impossible Listed as Unspecified If the DWP 80S driver is not installed co...

Page 71: ...displayed turn on the machine and connect the machine to the computer H Click the Hardware tab then double click the name of the model being used I Click Change Settings on the General tab to hide the Change Settings button If Change Settings is not displayed from the start continue to the next step J Click Drivers and then click Delete K In the Confirm Device Uninstall window click OK The DWP 80S...

Page 72: ...f you want to check which version of Quick Denta you are using follow the procedure shown below Procedure A Start Quick Denta B Click the icon in the upper left corner and then click About Quick Denta The version information will appear Troubleshooting 72 ...

Page 73: ...ped down the machine may be damaged Procedure A Place the large retainer on top of the UV irradiation outlet shutter Fix the shutter in place so that it does not open Insert the large retainer into the center of the recess in the irradiation outlet If you are not using the original retainers use an alternative means to ensure that the shutter does not open Retainer large Shutter B Place the two sm...

Page 74: ...Chapter 4 Appendix C Tape the retainers in place D Close the front cover and tape it down When Moving the Machine 74 ...

Page 75: ... number is required for maintenance servicing and support Never peel off the label or let it get dirty Power rating Use an electrical outlet that meets the ratings for voltage and current given here Power rating Use a power supply that meets the requirements for voltage frequency and amperage given here AC adapter 75 ...

Page 76: ...Chapter 4 Appendix External Dimensions Unit mm inch 430 16 93 250 9 84 25 0 98 60 2 36 425 16 73 735 28 94 562 22 13 360 14 17 63 5 2 50 5 0 20 245 9 65 40 1 57 40 1 57 Main Specifications 76 ...

Page 77: ...ation Temperature 20 to 30 C 68 to 86 F Humidity 35 to 80 RH no condensation Power off Temperature 5 to 40 C 41 to 95 F Humidity 20 to 80 RH no condensation Included items AC adapter power cord USB cable liquid material vat printing cleaning tools metallic spatula plastic spatula tweezers washing container 2 hexagonal wrench rubber gloves work tray etc Read First booklet etc Supplies sold separate...

Page 78: ...R1 161121 FA01081 ...

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