Rockwell Automation Allen-Bradley MP-Series Installation Instructions Manual Download

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Installation Instructions

MP-Series Heavy Duty Electric Cylinders

Catalog Numbers

MPAI-A2

xxx

C, MPAI-B2

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C, MPAI-A3

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C, MPAI-B3

xxx

MPAI-A3

xxx

E, MPAI-B3

xxx

E, MPAI-A3

xxx

R, MPAI-B3

xxx

R, MPAI-A3

xxx

S, MPAI-B3

xxx

MPAI-A4

xxx

C, MPAI-B4

xxx

C, MPAI-A4

xxx

E, MPAI-B4

xxx

E, MPAI-A4

xxx

R, MPAI-B4

xxx

MPAI-A4

xxx

S, MPAI-B4

xxx

S MPAI-A5

xxx

C, MPAI-B5

xxx

C, MPAI-A5

xxx

E, MPAI-B5

xxx

Topic

Page

Important User Information

Catalog Number Explanation

About the MP-Series Heavy Duty Electric Cylinders

Before You Begin

Install the Electric Cylinder

Mount the Electric Cylinder

Change Connector Orientation

Summary of Contents for Allen-Bradley MP-Series

Page 1: ...xR MPAI B4xxxR MPAI A4xxxS MPAI B4xxxS MPAI A5xxxC MPAI B5xxxC MPAI A5xxxE MPAI B5xxxE Topic Page Important User Information 2 Catalog Number Explanation 3 About the MP Series Heavy Duty Electric Cylinders 5 Before You Begin 6 Install the Electric Cylinder 9 Mount the Electric Cylinder 13 Change Connector Orientation 16 Dimensions 17 Connector Data 29 Commissioning 30 Lubrication 46 Troubleshootin...

Page 2: ...ticular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation ...

Page 3: ...roke length Motor Feedback Type M Multi turn 1024 sin cos absolute encoder Hiperface protocol 2 V Multi turn 128 sin cos absolute encoder Hiperface protocol Mechanical Drive Screw Lead Motor Type C 5 0 mm revballscrew 0 197 in rev E 10 0 mm rev ball screw 0 394 in rev 2 R 5 0 mm rev rollerscrew 0 197 in rev 2 S 10 0 mm rev roller screw 0 394 in rev 2 Rod Stroke Length 076 76 2 mm 3 0 in 3 150 152 ...

Page 4: ... screw grease cartridge 03 If NAx03 Rear clevis mount If NEx03 Spherical rod eye If NRx03 Replacement zerk fitting 23 NEx23 Sphericalrod eye corrosion resistant 04 If NEx04 Rod clevis If NRx04 Grease plug 24 NEx24 Rod clevis stainless steel 05 Replacement zerk fitting cap 06 If NAx06 Mounting plates kit If NRx06 Front wiper seal kit 07 Front bearing block and wiper kit Actuator Frame Size 2 64 mm ...

Page 5: ...MP A Bxxxxxx2x electric cylinders are non braking When there is noinput torque the thrust rod can be moved freely To achieve self locking of your motion system use an electric cylinder withan integrated brake catalognumber MPAI A Bxxxxxx4x Item Description 1 Feedback connector 2 Power connector 3 Motor with feedback device 4 Actuator cylinder 5 Threaded mounting holes on front sides rear and botto...

Page 6: ...referenced in this section This product can be operated in compliance with the relevant safety regulations only if the maximum loading limits are observed ATTENTION Electric cylindersthat exceed 23 kg 51 lb require a two man lift Do not lift the electric cylinder by the thrust rod ATTENTION Do not rotate the thrust rod Rotating the thrust rod will cause the factory set home position to be lost and...

Page 7: ...les office or refer to the Kinetix Motion Control Selection Guide publication GMC SG001 for additional information ProlongingElectricCylinderLife Thoughtful design and proper maintenance can increase the life of an electric cylinder Follow these guidelines to maximize the life of a electric cylinder especially within a food processing environment Always provide a drip loop in each cable to carry l...

Page 8: ...ance Effective techniques to counter EMI include filtering the AC power by using shielded cables separating signal cables from power wiring and practicing good grounding techniques Follow these guidelines to avoid the effects of EMI Isolate the power transformers or install line filters on all AC input power lines Physically separate signal cables from motor cabling and power wiring Do not route s...

Page 9: ...ic cylinder for it to stay within its specified operating temperature range Refer to Specifications on page 64 for the operating temperature range Do not enclose the electric cylinder unless forced air is blown across the electric cylinder for cooling Keep other heat producing devices away from the electric cylinder 2 Make sure the mounting surface supports the electric cylinder evenly so that it ...

Page 10: ...nting Plates Front Flange Rear Clevis 1 1 Rear clevis requires removal of the end cap from the electric cylinder If the cylinderis opened take precautions to avoid contamination and then reseal the cylinder so an IP67 rating is achieved Torque max 2 3 2 Unless otherwise noted torque specifications have a 20 tolerance 3 The anti rotation guide is not included in this step Refer to page 11 for anti ...

Page 11: ...r on page 13 ATTENTION Do not apply torque or rotate the thrust rod itself Rotating the thrust rod will cause the home position to be lost Frame Size Anti rotation Guide Bearing Block Screws 1 1 Torque value applies to mounting screws with standard threads and strength class 8 8 Apply torque to mounting screws evenly Thrust Rod Clamp 2 2 Torque value applies to the clamp bolt attached to the thrus...

Page 12: ...use 4 Clean the mounting surface and verify it is undamaged before continuing 5 Carefully position the rear clevis mount and seal on the mounting surface The seal is included in the rear clevis mounting kit 6 Using an alternating torque pattern evenly torque each of the four mounting bolts to value shown on page 10 ATTENTION Proper attachment of the rear clevis mount is important to achieving an I...

Page 13: ...flatness and straightness within these specifications With thrust rod extended 0 254 mm 0 010 in parallel to the load guides With thrust rod retracted 0 127 mm 0 005 in parallel to the load guides 4 Torque the steel fasteners evenly to 39 5 N m 350 lb in and then verify the thrust rod alignment remains within specifications ATTENTION When installed pinch pointswith high forces are created that hav...

Page 14: ...kshell seal covers the joint inside the feedback and power brake housings It seals the joint between the backshell and the housing of the connector The backshell seal is undamaged and it is fully seated against the face of the backshell ATTENTION Keyed connectors must be properly aligned and hand tightened the recommended number of turns Improperconnector alignmentis indicated by the need for exce...

Page 15: ... that connects the motor to its controlling drive ATTENTION Make sure cables are installed and restrained to prevent uneven tension or flexing at the cable connectors Excessive anduneven lateral force at the cable connectors may result in the connector s environmental seal opening and closing as the cable flexes Failure to observe these safetyprecautions could result indamage to the electric cylin...

Page 16: ...erial in and start corrosion If you must rotate the connectors consider applying food grade RTV to the joint to assist in corrosion protection ATTENTION You can rotate the connectors into a fixed position during installation of the electric cylinder and remain in that position without further adjustment Strictly limit the applied forces and the number of times the connector is rotated to be sure t...

Page 17: ...Detail A for size Detail A AF PD RD TL Standard Mount Frame 64 83 110 and 144 Electric Cylinders This is a bottom view the connectors are on the opposite side Frame Size TL thread length min mm in PD pilot dia mm in AF across flats mm in RD rod dia mm in 64 M10 x 1 25 x 22 1 0 049 x 0 87 Ø 47 955 48 000 1 8880 1 8898 22 74 22 99 0 895 0 905 Ø 25 38 0 999 83 M16 x1 5 x 34 3 0 06 x 1 35 Ø 59 955 60 ...

Page 18: ...2 50 M6 x 1 0 x 9 0 0 04x0 35 54 0 2 13 20 0 0 79 17 3 0 68 263 5 10 37 MPAI A B2150CV32A 364 3 14 34 339 7 13 37 MPAI A B2300CV32A 516 74 20 34 492 1 19 37 Electric Cylinder Cat No AD mm in HD mm in AM mm in B mm in S mm in G1 mm in G2 1 mm in 1 For MPAI A B3xxxxMx4A actuators add 47 7 mm 1 88 in to dimensions G2 L7 and ZJ L1 mm in L2 mm in MPAI A B3076xM12A 82 8 3 26 124 6 4 90 54 6 2 15 44 0 1 ...

Page 19: ... 37 127 0 5 0 110 5 4 35 M8 x 1 25 x 8 0 05 x 0 31 85 0 3 35 55 0 2 17 16 8 0 66 422 1 16 62 MPAI A B4300xM32A 619 0 24 37 574 5 22 62 MPAI A B4450xM32A 771 4 30 37 726 9 28 62 Electric Cylinder Cat No AD mm in HD mm in AM mm in B mm in S mm in G1 mm in G2 1 mm in 1 For MPAI A B5xxxxMx4A actuators add 51 5 mm 1 88 in to dimensions G2 L7 and ZJ L1 mm in L2 mm in MPAI A B5150xM32A 110 1 4 33 181 9 7...

Page 20: ...ze Detail A AF PD RD TL These dimensions apply to MPAI xxxxxxxxxE W food grade paint configurations This is a bottom view the connectors are on the opposite side Frame Size TL thread length min mm in PD pilot dia mm in AF across flats mm in RD rod dia mm in 64 M10 x 1 25 x 22 1 0 049 x 0 87 Ø 47 955 48 000 1 8880 1 8898 22 74 22 99 0 895 0 905 Ø 25 38 0 999 83 M16 x1 5 x 34 3 0 06 x 1 35 Ø 59 955 ...

Page 21: ...076CV12E W 1 8 0 07 54 0 2 13 20 0 0 79 17 5 0 69 261 2 10 28 M6x 1 00 x 9 0 039 x 0 35 MPAI A B2150CV32E W 337 4 13 28 MPAI A B2300CV32E W 489 8 19 28 Electric Cylinder Cat No AD mm in AM mm in G1 mm in G2 1 mm in 1 For MPAI A B3xxxxMx4E W actuators add 47 7 mm 1 88 in to dimensions G2 L7 andZJ HD mm in L7 1 mm in P mm in MPAI A B3076xM12E W 82 8 3 26 54 9 2 16 30 0 1 18 126 0 5 96 124 6 4 90 337...

Page 22: ...in ZJ 1 mm in T mm in MPAI A B4150xM32E W 1 8 0 07 85 0 3 35 55 0 2 17 16 8 0 66 422 3 16 62 M8 x 1 25 x 8 0 05 x 0 31 MPAI A B4300xM32E W 574 7 22 62 MPAI A B4450xM32E W 727 1 28 62 Electric Cylinder Cat No AD mm in AM mm in G1 mm in G2 1 mm in 1 For MPAI A B5xxxxMx4E W actuators add 51 6 mm 2 03 in to dimensions G2 L7 and ZJ HD mm in L7 1 mm in P mm in MPAI A B5150xM32E W 110 1 4 33 75 2 2 96 34...

Page 23: ...les on M diameter of bolt circle TD Detail A AF PD RD TL MD Frame Size TL thread length min mm in PD pilot dia mm in AF across flats mm in RD rod dia mm in TD trunnion dia mm in 64 M10 x 1 25 x 22 1 0 049 x 0 87 Ø 47 955 48 000 1 8880 1 8898 22 74 22 99 0 895 0 905 Ø 25 38 0 999 Ø 11 97 11 98 0 471 0 472 83 M16 x1 5 x 34 3 0 06 x 1 35 Ø 59 955 60 000 2 3604 2 3622 26 72 26 97 1 052 1 062 Ø 30 13 1...

Page 24: ...2 mm in WH mm in ZJ 1 mm in MPAI A B2150CV32B 1 5 0 06 9 5 0 38 63 5 2 50 M6 x 1 0 x 9 0 04x0 35 8 7 0 34 2 3 0 09 17 3 0 68 263 5 10 37 MPAI A B2300CV32B 339 7 13 37 MPAI A B2450CV32B 492 1 19 37 Electric Cylinder Cat No AD mm in AM mm in G1 mm in G2 1 mm in 1 For MPAI A B3xxxxM34B actuator add 47 7 mm 1 88 in to dimensions G2 L7 and ZJ HD mm in L7 1 mm in M 2 mm in 2 The tolerance for this dimen...

Page 25: ... ZJ 1 mm in MPAI A B4150xM32B 1 5 0 06 22 2 0 87 110 5 4 35 M8 x 1 25 x12 0 05 x 0 47 20 05 0 79 6 25 0 25 16 8 0 66 422 1 16 62 MPAI A B4300xM32B 574 5 22 62 MPAI A B4450xM32B 726 9 28 62 Electric Cylinder Cat No AD mm in AM mm in G1 mm in G2 1 mm in 1 For MPAI A B5xxxxM34B actuator add 51 5 mm 2 03 in to dimensions G2 L7 and ZJ HD mm in L7 1 mm in M 2 mm in 2 The tolerance for this dimension is ...

Page 26: ...e Detail A Detail A TL RD AF P OT IN HD AD Ø D H G1 G2 AM WH ZJ L7 Dimensions for L7 and ZJ are the length when piston rod is fully retracted Frame Size TL thread length min mm in PD mm in AF across flats mm in RD rod dia mm in 64 M10 x 1 25 x 22 1 0 049 x 0 87 Ø 48 0 1 89 22 74 22 99 0 895 0 905 Ø 25 38 0 999 83 M16 x1 5 x 34 3 0 06 x 1 35 Ø 60 0 2 36 26 72 26 97 1 052 1 062 Ø 30 13 1 186 110 M20...

Page 27: ...CV12C W 1 5 0 06 26 3 1 03 285 8 11 25 46 25 1 821 63 5 2 50 17 3 0 68 261 2 10 28 MPAI A B2150CV32C W 362 0 14 25 337 4 13 28 MPAI A B2300CV32C W 514 4 20 25 489 8 19 28 Electric Cylinder Cat No AD mm in AM mm in ØD mm in G1 mm in G2 1 mm in 1 For MPAI A B3xxxxMx4C W actuator add 47 7 mm 1 88 in to dimensions G2 L7 and ZJ H mm in HD mm in MPAI A B3076xM12C W 82 8 3 26 54 6 2 15 12 01 0 473 30 0 1...

Page 28: ... A B4150xM32C W 1 5 0 06 50 3 1 98 466 6 18 37 94 3 3 71 110 5 4 35 16 8 0 66 422 1 16 62 MPAI A B4300xM32C W 619 0 24 37 574 5 22 62 MPAI A B4450xM32C W 771 4 30 37 726 9 28 62 Electric Cylinder Cat No AD mm in AM mm in ØD mm in G1 mm in G2 1 mm in 1 For MPAI A B5xxxxM34C W actuator add 51 6 mm 1 82 in to dimensions G2 L7 and ZJ H mm in HD mm in MPAI A B5150xM32C W 110 1 4 33 74 9 2 95 20 02 20 0...

Page 29: ...RK 3 3 Brake signals MBRK and MBRK are available only on electric cylinders with a brake 7 Reserved Reserved G 2 MBRK 3 8 H Reserved 9 5V DC L 10 Common Case CableShieldandGND 11 Reserved 9V DC 12 Common 13 TS 1 1 The normally closed thermal switch opens at 100 C 212 F TS 1 14 TS 1 TS 1 15 Reserved Reserved 16 17 Case Shield Shield ATTENTION Be sure that cables are installed and restrained to prev...

Page 30: ...ware version 17 xx or later use Motion Database file version 5 18 0 or later For RSLogix 5000 software version 18 xx and 19 xx use MPAI_5_19_11 cmf or later Kinetix 6200 multi axis drives Firmware revision 1 30 or later For RSLogix 5000 software version 17 xx use MPAI_5_19_11 cmf or later Kinetix 6500 multi axis drives Firmware revision 1 11 or later For RSLogix 5000 software version 18 xx use MPA...

Page 31: ...h RSLogix 5000 Software on page 36 Ultra3000 Configure Your Servo Drive with Ultraware Software on page 40 Kinetix 300 Configure Your Kinetix 300 Servo Drive with MotionView OnBoard on page 42 ATTENTION Moving parts can cause injuries Before running the electric cylinder make sure all components are secure and safe guards are in place to prevent access to the path of moving machinery Safeguards sh...

Page 32: ...MPAI B3xxxEM1xx MPAI B3xxxRM1xx MPAI B3xxxSM1xx MPAI B3xxxCM3xx MPAI B3xxxEM3xx MPAI B3xxxRM3xx MPAI B3xxxSM3xx MPAI B4xxxCM3xx MPAI B4xxxEM3xx MPAI B4xxxRM3xx MPAI B4xxxSM3xx MPAI B5xxxCM3xx MPAI B5xxxEM3xx Drive Resolution 200 000 Drive Counts per Motor Rev Conversion Positioning Mode Linear Setting the Positioning Mode toRotary cancausedamageto the electric cylinder or the machine due to incorr...

Page 33: ...3150RM3xx 279 11 0 MPAI x3150SM3xx 559 22 0 MPAI x3300CM3xx 279 11 0 MPAI x3300EM3xx 559 22 0 MPAI x3300RM3xx 279 11 0 MPAI x3300SM3xx 559 22 0 MPAI x3450CM3xx 188 7 4 MPAI x3450EM3xx 376 14 8 MPAI x3450RM3xx 176 6 9 MPAI x3450SM3xx 353 13 9 MPAI x4150CM3xx 279 11 0 MPAI x4150EM3xx 559 22 0 MPAI x4150RM3xx 279 11 0 MPAI x4150SM3xx 559 22 0 MPAI x4300CM3xx 279 11 0 MPAI x4300EM3xx 559 22 0 MPAI x43...

Page 34: ...el N A 30 min Greater if the system friction force or weight exceeds 30 of the Continuous Force Rating at any point in the range of motion Speed N A 10 mm s 1 97 in s ReturnSpeed N A 10 mm s 0 39 in s ATTENTION Avoid excessive force while homing the electric cylinder Do not exceed 10 mm s 0 4 in s during a home routine Speeds greater than 10 mm s 0 4 in s may damage the electric cylinder when the ...

Page 35: ...mplete its moves while tuning ATTENTION Software overtravel must be set prior toinitiating the tuning process Check the starting position of the thrust rod and allow for adequate travel Insufficient travel while auto tuning will cause the software overtravel to trigger an end stop impact ATTENTION Care should be taken to not exceed the physical travel limits of the electric cylinder Doing so will ...

Page 36: ...etermined automatically during the tuning process Follow these steps to tune your electric cylinder 1 In the Axis Properties dialog box click the Fault Actions tab 2 Click Set Custom Stop Action 3 In the Custom Stop Action Attributes dialog box set the Brake Engage and the Brake Release delay times to the values listed in Specifications on page 65 4 Reduce the default Stopping Time Limit from 10 s...

Page 37: ...e thrust rod starting position Leave adequate travel for the thrust rod tocomplete its moves while tuning ATTENTION Software overtravel must be set prior toinitiating the tuning process Check the thrust rod starting position and allow for adequate travel Insufficient travel while auto tuning will cause the software overtravel to trigger an end stop impact IMPORTANT Only check Torque Offset as show...

Page 38: ...wise continue with Calculate and Configure the Loop Gain CalculateandConfiguretheLoopGain Calculate a position loop bandwidth based on the actual measured inertia values from the Tune Results dialog box In this example the Tune Results dialog box shows a default Position Loop Bandwidth of 45 14153 Hz and a Load Inertia Ratio of 6 8707952 1 Calculate the Corrected Position Bandwidth Corrected Posit...

Page 39: ...h 2012 2 Enter the Corrected Position Bandwidth value 5 73532 as the Position Loop Bandwidth 3 Click OK 4 Answer the remaining dialog boxes to apply the values The proper Position Bandwidth results in a stable starting point from which you can adjust the gains to fit your application requirements ...

Page 40: ...t a serial cable catalog number 2090 DAPC D09xx to the CN3 connector on your Ultra3000 drive 2 Apply AC input power to the Ultra3000 drive When communication with the Ultra3000 drive is established the Ultra3000 motor database dialog box opens 3 Click Cancel Ultraware software begins scanning for online drives When a drive is found an Online Drive icon opens in the Workspace 4 Double click the Onl...

Page 41: ...3937 1024 104857 60 2663383 04 104857 60 2663383 04 104857 60 2663383 04 MPAI x3xxxR 5 0 0 19685 1024 209715 20 2663383 04 209715 20 2663383 04 209715 20 2663383 04 MPAI x3xxxS 10 0 0 3937 1024 104857 60 2663383 04 104857 60 2663383 04 104857 60 2663383 04 MPAI x4xxxC 5 0 0 19685 1024 209715 20 2663383 04 209715 20 2663383 04 209715 20 2663383 04 MPAI x4xxxE 10 0 0 3937 1024 104857 60 2663383 04 1...

Page 42: ...s one axis of a motion system 1 Establish a connection to the Kinetix 300 servo drive via MotionView OnBoard software 2 From the Drive Organizer select Motor 3 Click Change Motor The motor model will automatically update to the correct model number 4 Click Yes twice 5 Verify the motor model matches the electric cylinder model connected to the drive 6 From the Drive Organizer select General 7 Set U...

Page 43: ... Leave adequate travel for the thrust rod to complete its moves while tuning ATTENTION Software overtravel must be set prior toinitiating the tuning process Check the starting position of the thrust rod and allow for adequate travel Insufficient travel while auto tuning will cause the software overtravel to trigger an end stop impact ATTENTION Care should be taken to not exceed the physical travel...

Page 44: ...dSoftware 1 From the Drive Organizer select General 2 From the Drive Mode pull down menu choose Autotune 3 Enable the motor 4 From the Drive Organizer select Dynamics 5 Click Autotune The Autotune dialog box opens with the default set to Velocity Tuning 6 Check Velocity Tuning or Position Tuning or both 7 Follow the instructions in the dialog box ...

Page 45: ...eck the axial play of the thrust rod for wear of the spindle nut Increased noise is one indicator of wear 3 Clean the electric cylinder with a soft cloth and if needed non abrasive cleaning solution 4 Lightly dampen a soft cloth with isopropyl alcohol and wipe the thrust rod and seal ATTENTION If a worn spindle nut breaks on a vertically or diagonally mounted electric cylinder the work load will f...

Page 46: ...PAI xxxxxR or MPAI xxxxxS electric cylinders require lubrication at an interval that must be calculated Factors in the calculation include severity of use screw lead pitch and frame size BallScrewLubrication Lubrication is recommended at these intervals Light to moderate The case temperature does not exceed 50 C 125 F and does not require additional lubrication Severe duty The case temperature exc...

Page 47: ...recommends for your roller screw application LubricationIntervalCalculation Use these steps to calculate the lubrication interval tl in hours for your roller screw electric cylinder 1 Select the basic lubrication interval tbl based on the RMS velocity Vrms tbl 4500 x Vrms 1 57 hr The basic lubrication interval tbl should fall within the range of this graph 2 Determine the load correction factor K ...

Page 48: ...Correction KMPAI x4xxxSM3xx 0 40 FXpeak FXn 0 15 3 Calculate the lubrication interval tl in hours t1 tbl x K h Use the basic lubrication interval tbl and the load correction factor K from step 1 and step 2 4 When the calculated lubrication interval elapses refill the lubricant reservoir through the grease fitting IMPORTANT The maximum lubricant fill capacity for a roller screw drive is the followi...

Page 49: ...xpeak Actuator peak force Fxn Application maximum command force K Load correction factor Sco Screw static load factor tbl Basic lubrication interval Vrms RMS velocity Screw Static Load Factors Cat No Sco MPAI x3xxxRM3xx 0 24 MPAI x3xxxSM3xx 0 44 MPAI x4xxxRM3xx 0 26 MPAI x4xxxSM3xx 0 40 EXAMPLE Product MPAI x3xxxRM3xx Vrms 1 66 in s Fxpeak 1700 lbf Fxn 400 lbf tbl 4500 x 1 66 in s 1 57 2030 hr KMP...

Page 50: ...nder Be sure the equipment is in good working order before storing Perform repairs maintenance and inspections before storing equipment Store the equipment in a suitable storage position horizontal that will prevent damage to the connectors and electronics After 6 months of storage cycle the equipment two complete strokes to redistribute the internal lubricants After storage for a period longer th...

Page 51: ...essive speed or into end position Loosen jamming manually 1 Switch off power supply 2 Remove motor and coupling housing 3 Turn drive shaft Reduce speed for reference travel Provide software end positions at least 0 25 mm 0 01 in from the mechanical end positions stops Load is too large Reduce load mass Reduce positioning speed Return for repairs Ambient temperature too low increased breakaway torq...

Page 52: ...riction is present Verify force requirements Misalignment of thrust rod to load Verify load alignment Amplifier has too low of current capacity or is limited to too low of current capacity Verify correct amplifier and settings Electric cylinder moves or vibrates when thrust rod is in motion Loose mounting Verify actuator mounting Amplifier is improperly tuned or gain setting is wrong Tuneamplifier...

Page 53: ...rox g oz 1 Mounting plates 64 MPAI NA206 500 17 6 3 Front flange mount 64 MPAI NA201 490 17 3 83 MPAI NA306 920 32 5 83 MPAI NA301 1070 37 7 110 MPAI NA406 1150 40 6 110 MPAI NA401 1740 61 4 144 MPAI NA506 3080 108 6 144 MPAI NA501 4170 147 1 2 Rear clevis mount 64 MPAI NA203 310 10 9 3 Front flange mount stainless steel 64 MPAI NA221 500 17 6 83 MPAI NA303 700 24 7 83 MPAI NA321 1090 38 4 110 MPA...

Page 54: ... 4 Anti rotation guide 64 MPAI NE20276 330 11 6 4 Anti rotation guide 110 MPAI NE40215 820 28 9 MPAI NE20215 370 13 1 MPAI NE40230 980 34 6 MPAI NE20230 450 15 9 MPAI NE40245 1130 39 8 83 MPAI NE30276 660 23 3 144 MPAI NE50215 2330 82 2 MPAI NE30215 740 26 1 MPAI NE50230 2660 93 8 MPAI NE30230 890 31 4 MPAI NE50245 3000 106 0 MPAI NE30245 1040 36 7 Rod end Accessories Accessory Item Frame Cat No W...

Page 55: ...i rotation systems shown below Anti rotation Option ATTENTION The anti rotation option is not a guide or support mechanism It is intended only as an anti rotation device Item Description Item Description 1 Anti rotation shaft fastener 6 Bearing block 2 Anti rotation clamp 7 Washers 3 Thrust rod fastener 8 Bearing block fasteners 4 Greasezerk 9 Anti rotationshaft 5 Rod end 1 2 3 4 5 6 7 8 9 ...

Page 56: ...ners and two washers oriented such that the bearing block does not breech the face of the actuator 7 Insert the anti rotation shaft through the bearing block orientated with the shaft s tapped hole facing the working end of the actuator 8 Light tapping with the dead blow hammer may be necessary to get the anti rotation shaft through the oil wick of the bearing block 9 Manually rotate the thrust ro...

Page 57: ... clamp and into the anti rotate shaft torque to the value shown on the table 13 Torque the two bearing block fasteners as shown in the table 14 Use the procedure in Configure Your Servo Drive with RSLogix 5000 Software on page 31 to re establish home Frame Size Torque 64 7 8 N m 5 75 lb ft 83 110 144 20 3 N m 15 0 lb ft Frame Size Torque 64 13 2 N m 9 7 lb ft 83 39 5 N m 29 13 lb ft 110 144 56 5 N...

Page 58: ...vides an additional level of protection against the ingress of foreign substances and moisture The kit replaces the M23 feedback connector cap provides a replacement O ring and includes installation instructions You must supply 4 mm 5 32 in OD Teflon FEP tubing and an external air supply that does exceed 0 1 bar 1 45 psi Air Pressure Kit Installation on an M23 Feedback Connector O ring Air Fitting...

Page 59: ...meplate for Series A or Series B before specifying replacement front wiper seal kits MPAI NR406 Viton rod wiper seal kit 110 frame 1 MPAI NR506 Viton rod wiper seal kit 144 frame MPAI NR307 Front bearing and wiper seal kit for Series A non food grade white paint 83 frame MPAI NR407 Front bearing and wiper seal kit for Series A non food grade white paint 110 frame 2 MPAI NR004 Grease plug five per ...

Page 60: ...Series Electric Cylinder 2090 CFBM7DF CDAFxx or 2090 CFBM7DF CEAAxxFeedback Cable User Supplied 24VDC Motor Feedback Thermostat Brake Resistive Brake Connections Motor Power MP Connector Motor Feedback MF Connector Motor Resistive Brake BC Connector Bulletin2094 IAM inverter or AM Module Cable Shield Clamp BR BR W V U 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SIN SIN COS COS DATA DATA 5V DC ECOM Green...

Page 61: ...DAFxx or 2090 CFBM7DF CEAAxx FeedbackCable 2090 CPxM7DF 16AAxx or 2090 CPxM7DF 16AFxx PowerCable I O IOD Connector Cable Shield Clamp Kinetix300Drive Motor Feedback Motor Power MP Connector Three phase Motor Power D C B A BR BR F G W V U 3 4 5 6 1 2 9 10 14 12 11 13 GND SIN SIN COS COS DATA DATA GREEN WHT GREEN GRAY WHT GRAY BLACK WHT BLACK RED WHT RED 1 2 3 4 5 10 14 6 9VDC TS ORANGE WHT ORANGE 7...

Page 62: ... 2 9 10 14 12 9V DC TS Orange WHT Orange 11 13 Green Yellow Blue Black Brown Black White GND Shield W V U TS COM Blue BRK BRK 43 44 24V COM 2090 CPxM7DF 16AAxx or 2090 CPxM7DF 16AFxx PowerCable Motor Brake Motor Power Connector MP Series ElectricCylinder Motor Feedback CN2 Connector Three phase MotorPower Thermostat User Supplied 24VDC 2090 UXBB DM15 Drive Mounted Connector Ultra3000 Drives 2090 C...

Page 63: ...Shield Clamp Expose shield securedunderclamp Clamp Screw 2 Turn clamp overto holdsmall cable secure Cable Tie Exposed shield secured under clamp Use 2090 K2CK D15M connector with these drives Kinetix300 Kinetix2000 Use 2090 K6CK D15M connector with these drives Kinetix6000 Kinetix6200 Kinetix6500 Use2090 UXBB DM15 connector withUltra3000drives ...

Page 64: ...34x 5 2 11 5 MPAI x3150xM34x 9 3 20 5 MPAI x2300CV34x 6 3 13 9 MPAI x3300xM34x 11 1 24 4 N A MPAI x3450xM34x 12 9 28 4 Electric Cylinder frame 110 Cat No Weight approx kg lb Electric Cylinder 1 frame 144 Cat No 1 Includes MPAI x5xxxxM3xA and MPAI x5xxxxM3xE W front face mount cylinders Weight 2 3 approx kg lb 2 For MPAI x5xxxxM3xB front trunnion mount cylinders add 0 5 kg 1 1 lb 3 For MPAI x5xxxxM...

Page 65: ...with voltage removed and a metal oxide varistor MOV used for arc suppression Use of a diode array for arc suppression will approximately double x2 the engage time delay Release 2 2 Brake release time delay with voltage applied MPAI A B2xxxxVx4x 1 6 N m 14 0 lb in 0 35 Apeak 75 ms 20 ms MPAI A B3xxxxM34x 4 0 N m 35 4 lb in 0 43 Apeak 40 ms 50 ms MPAI A B4xxxxM34x 10 0 N m 88 5 lb in 0 67 Apeak 25 m...

Page 66: ...ves User Manual publication 2094 UM001 Kinetix 6200 and Kinetix 6500 Modular Multi axis Servo Drives UserManual publication 2094 UM002 Ultra3000 Digital Servo Drives Installation Manual publication 2098 IN003 Ultra3000 Digital Servo Drives Integration Manual publication 2098 IN005 Motion Analyzer software download at http www rockwellautomation com en e tools Drive and motor sizing with applicatio...

Page 67: ...MP Series Heavy Duty Electric Cylinders 67 Rockwell Automation Publication MPAI IN001E EN P March 2012 Notes ...

Page 68: ...al You can also contact a special Customer Support number for initial help in getting your product up and running NewProductSatisfactionReturn RockwellAutomation testsall of its productsto ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures DocumentationFeedback Your comments...

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